CN101503505A - Cool type viscoelastic polyurethane foam material - Google Patents

Cool type viscoelastic polyurethane foam material Download PDF

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Publication number
CN101503505A
CN101503505A CNA2009100246848A CN200910024684A CN101503505A CN 101503505 A CN101503505 A CN 101503505A CN A2009100246848 A CNA2009100246848 A CN A2009100246848A CN 200910024684 A CN200910024684 A CN 200910024684A CN 101503505 A CN101503505 A CN 101503505A
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China
Prior art keywords
polyether glycol
polyurethane foam
sponge
cool
mass ratio
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Pending
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CNA2009100246848A
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Chinese (zh)
Inventor
李康
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HUAIAN KANWAY CHEMICAL TECHNOLOGY Co Ltd
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HUAIAN KANWAY CHEMICAL TECHNOLOGY Co Ltd
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Priority to CNA2009100246848A priority Critical patent/CN101503505A/en
Publication of CN101503505A publication Critical patent/CN101503505A/en
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Abstract

The invention discloses a cool viscoelastic polyurethane foam material. The polyurethane foam material is made by one-step synthesis at normal temperature. A reaction system of the polyurethane foam material contains a polyol mixture, polyisocyanate and a supplementary agent with mass ratio of 100:30-60:30-10. The cool viscoelastic polyurethane foam material is of open cell type with good air permeability, thus avoiding stuffiness in use in summer; and has low temperature sensitivity, thus being capable of keeping soft in winter and being convenient for use.

Description

Cool type viscoelastic polyurethane foam material
Technical field
The present invention relates to polyurethane material, be specifically related to a kind of cool type viscoelastic polyester form material.
Background technology
Visco-elasticity polyurethane foam material is called slow-recovery sponge again, be viscoelastic foam or the elastomerics of making by polyisocyantates composition and polyol blends and additive, the comprehensive physicals of this viscoelastic materials offer superior comprises amazing low compression set.
Visco-elasticity polyurethane foam material is mainly used to produce articles for use such as pillow, mattress, cushion, is widely used in people's life, leisure, work.This material is perception people's the bodily form and body weight fully, distortion is fit to people's body shape, and provide proper supporting power, it can make people's head, neck, spine, buttocks and knee no matter lie on the back in sleep or lie on one's side, neck waist space is all filled up and is subjected to flexibly supporting, pressure is distributed to each several part, is in relaxation state fully, does not have constriction.Especially cervical vertebra can keep the physiological status of nature, and no unsettled, nothing bending is subjected to effective protection; When health has left slow-recovery sponge, pressure is removed, pillow mattress can slowly reply the original form of its memory.
Improvement along with people's living standard, pillow, the mattress made by visco-elasticity polyurethane foam material have become the common daily necessities of people, bring benefit can for people's health, people wish the slow-recovery sponge mattress and the pillow that comprise summer at all seasons and can both use excellent performance winter.But at present visco-elasticity polyurethane foam material also exists some shortcomings: temperature sensitive property is big, to 5 ℃ just begin to become very hard, almost can't use in the room that does not have heating installation winter; Perforate is relatively poor, and ventilation property is bad, and the nice and cool property of tool is not suitable in particularly moist place use in summer.
Summary of the invention
The objective of the invention is to: a kind of cool type viscoelastic polyurethane foam material is provided, and this foam materials perforate is strong, good permeability, and use can not feel sultry in summer, and temperature sensitive property is lower, keeps soft winter yet, the convenient use.
Technical solution of the present invention is: this polyurethane foamed material single stage method at normal temperatures is synthetic, comprise polyol blends and polyisocyanates and assistant agent in its reaction system, it is characterized in that: the mass ratio of polyol blends, polyisocyanates, assistant agent is 100:30-60:3-10; Wherein, polyol blends comprises first kind of polyether glycol of mass ratio 30-50:20-50:20-40, second kind of polyether glycol and the third polyether glycol, the number-average molecular weight of first kind of polyether glycol is 400-1500, hydroxyl value is at 150-600, and the molecular fraction of primary hydroxyl group is greater than 60 in the polyvalent alcohol; The number-average molecular weight of second kind of polyether glycol is 1500-4500, and theoretical hydroxy functionality is 2-4, and hydroxyl value is at 20-100; According to mass ratio 3:20-60:40-70 polymerization, its number-average molecular weight is 1500-4500 to the third polyether glycol by glycerine, epoxy two alkane and oxyethane, and theoretical hydroxy functionality is 2-4, and hydroxyl value is between 20-100; Wherein, polyisocyanates is a diphenylmethanediisocyanate, and its NCO equivalent is 25-35, and the index of isocyanate groups is 0.50-1.10; Wherein, assistant agent comprises that mass ratio is the water of 2-3:1-2:1-2:2-10, tensio-active agent, catalyzer and additive, additive is a dyestuff, pigment, pneumatogen, fire retardant, filler, smog inhibitor, spices, static inhibitor, biocide, oxidation inhibitor, in the photostabilizer one or more, tensio-active agent is a kind of siloxanes, the L626 of its commodity GE company by name, 8002 of SK company, among the L580 of gas companies one or both, catalyzer is a kind of common amine polyurethane foam catalyzer and a kind of common organic tin polyurethane foam catalyzer, and ratio is 1:1.
Advantage of the present invention is: 1, the nice and cool high damp-heat of the automatic rapid absorption of sponge, take away heat, and cooling feeling is arranged, still feel nice and cool every three layers of Ventilate cloth;
2, the moisture absorption heat of nice and cool sponge is reversible, and speed is very fast, when air that is in contact with it or object humidity are high, the sponge moisture absorption, when air that is in contact with it or object humidity are hanged down, the sponge hydrofuge, we may be interpreted as " breathing ", and this is very beneficial to keeping indoor and human surface temperature;
3, the nice and cool high perforate of sponge, good permeability;
4, nice and cool sponge is subzero still soft below 15 ℃, and Temperature Susceptibility is little;
5, nice and cool sponge ep-type material does not contain TDA, RoHS objectionable impurities;
6, nice and cool sponge is suitable for bedding mattress, pillow, seat cushion, medical treatment/protecting ware for sports and sofa, make product in very big temperature range, all have nice and cool effect, especially summer the humidity height, nice and cool sponge rapid absorption moisture, perforate is ventilative not sultry, keep the surface dry and comfortable, feel comfortable, the patient who is fit to very much children, old man and long-term bed uses;
7, nice and cool sponge can produce with cutting of bulk bubble and molding dual mode, and the nice and cool foam pillow surface hardness of molding can be controlled in 12 ± 2 degree, and is identical with human muscular tissue hardness, and comfortableness, health are better;
8, the interior and human body humidity of nice and cool sponge surge chamber, sponge hydrofuge when air that is in contact with it or object humidity are low.
Description of drawings
Fig. 1 is the network structure of nice and cool sponge of the present invention.
Fig. 2 is that nice and cool sponge hardness is with the variation of temperature synoptic diagram.
Embodiment
Below in conjunction with concrete example, the present invention is described in further detail.Should be understood that these embodiment just in order to demonstrate the invention, but not limit the scope of the invention by any way.
Example 1: this polyurethane foamed material single stage method at normal temperatures is synthetic, comprises polyol blends and polyisocyanates and assistant agent in its reaction system, and it is characterized in that: the mass ratio of polyol blends, polyisocyanates, assistant agent is 100:30:3; Wherein, polyol blends comprises first kind of polyether glycol of mass ratio 30:20:20, second kind of polyether glycol and the third polyether glycol, the number-average molecular weight of first kind of polyether glycol is 400, and hydroxyl value is 150, and the molecular fraction of primary hydroxyl group is greater than 60 in the polyvalent alcohol; The number-average molecular weight of second kind of polyether glycol is 1500, and theoretical hydroxy functionality is 2-4, and hydroxyl value is 20; According to mass ratio 3:20:40 polymerization, its number-average molecular weight is 1500 to the third polyether glycol by glycerine, epoxy two alkane and oxyethane, and theoretical hydroxy functionality is 2, and hydroxyl value is between 20; Wherein, polyisocyanates is a diphenylmethanediisocyanate, and its NCO equivalent is 25, and the index of isocyanate groups is 0.90; Wherein, assistant agent comprises that mass ratio is water, tensio-active agent, catalyzer and the additive of 2:1:1:2, and additive is dyestuff, pneumatogen, and tensio-active agent is 8002 of a SK company, and catalyzer is LV33 and the T-9 that gas companies is produced, and ratio is 1:1.
Nice and cool sponge and common sponge that example is obtained are covered in the insulation rim of a cup that fills with 30 ℃ of hot water amount, uniform temp respectively, can be clear that: nice and cool sponge is by absorbing damp and hot steam, reach the effect that makes the water fast cooling, under the nice and cool sponge temperature of water in 2 seconds to 2 hour all the time than low 2.5 ℃ of the temperature of water under the common sponge.
Same drip several dripping on sponge and common sponge, contrast can be seen: a. is nice and cool, and that sponge sucks in water is fast; B. the nice and cool place that sponge sucks in water can projection be come, slowly to external diffusion; C. after several hours, it is smooth that recover in the place that projection is come, and touches nice and cool sponge surface feel less than water is arranged with hand; D. common sponge is by the hole surface suction, and it is very slow to absorb water, and the sponge surface also has water droplet for a long time, and still can feel the surface behind the several hrs of inspiration water has water.
Example 2: this polyurethane foamed material single stage method at normal temperatures is synthetic, comprises polyol blends and polyisocyanates and assistant agent in its reaction system, and it is characterized in that: the mass ratio of polyol blends, polyisocyanates, assistant agent is 100:45:6; Wherein, polyol blends comprises first kind of polyether glycol of mass ratio 40:35:30, second kind of polyether glycol and the third polyether glycol, the number-average molecular weight of first kind of polyether glycol is 950, and hydroxyl value is 380, and the molecular fraction of primary hydroxyl group is greater than 60 in the polyvalent alcohol; The number-average molecular weight of second kind of polyether glycol is 3000, and theoretical hydroxy functionality is 3, and hydroxyl value is 60; According to mass ratio 3:40:55 polymerization, its number-average molecular weight is 3000 to the third polyether glycol by glycerine, epoxy two alkane and oxyethane, and theoretical hydroxy functionality is 3, and hydroxyl value is between 60; Wherein, polyisocyanates is a diphenylmethanediisocyanate, and its NCO equivalent is 30, and the index of isocyanate groups is 0.80; Wherein, assistant agent comprises that mass ratio is water, tensio-active agent, catalyzer and the additive of 2.5:1.5:1.5:6, and additive is pigment, oxidation inhibitor, photostabilizer, and tensio-active agent is 1580 of a SK company, catalyzer is LV33 and the T-9 that gas companies is produced, and ratio is 1:1.
Nice and cool sponge that example is obtained and common sponge are covered and are covered in the insulation rim of a cup that fills with 35 ℃ of hot water amount, uniform temp respectively, can be clear that: nice and cool sponge is by absorbing damp and hot steam, reach the effect that makes the water fast cooling, under the nice and cool sponge temperature of water in 2 seconds to 2 hour all the time than low 3.3 ℃ of the temperature of water under the common sponge.
Same drip several dripping on sponge and common sponge, contrast can be seen: a. is nice and cool, and that sponge sucks in water is fast; B. the nice and cool place that sponge sucks in water can projection be come, slowly to external diffusion; C. after several hours, it is smooth that recover in the place that projection is come, and touches nice and cool sponge surface feel less than water is arranged with hand; D. common sponge is by the hole surface suction, and it is very slow to absorb water, and the sponge surface also has water droplet for a long time, and still can feel the surface behind the several hrs of inspiration water has water.
Example 3: this polyurethane foamed material single stage method at normal temperatures is synthetic, comprises polyol blends and polyisocyanates and assistant agent in its reaction system, and it is characterized in that: the mass ratio of polyol blends, polyisocyanates, assistant agent is 100:60:10; Wherein, polyol blends comprises first kind of polyether glycol of mass ratio 50:50:40, second kind of polyether glycol and the third polyether glycol, the number-average molecular weight of first kind of polyether glycol is 1500, and hydroxyl value is 600, and the molecular fraction of primary hydroxyl group is greater than 60 in the polyvalent alcohol; The number-average molecular weight of second kind of polyether glycol is 4500, and theoretical hydroxy functionality is 4, and hydroxyl value is 100; According to mass ratio 3:60:70 polymerization, its number-average molecular weight is 4500 to the third polyether glycol by glycerine, epoxy two alkane and oxyethane, and theoretical hydroxy functionality is 4, and hydroxyl value is between 100; Wherein, polyisocyanates is a diphenylmethanediisocyanate, and its NCO equivalent is 35, and the index of isocyanate groups is 1.10; Wherein, assistant agent comprises that mass ratio is water, tensio-active agent, catalyzer and the additive of 3:2:2:10, and additive is pigment, pneumatogen, fire retardant material, static inhibitor, and tensio-active agent is the L626 of GE company, catalyzer is LV33 and the T-9 that gas companies is produced, and ratio is 1:1.
Nice and cool sponge that example is obtained and common sponge are covered and are covered in the insulation rim of a cup that fills with 40 ℃ of hot water amount, uniform temp respectively, can be clear that: nice and cool sponge is by absorbing damp and hot steam, reach the effect that makes the water fast cooling, under the nice and cool sponge temperature of water in 2 seconds to 2 hour all the time than low 4 ℃ of the temperature of water under the common sponge.
Same drip several dripping on sponge and common sponge, contrast can be seen: a. is nice and cool, and that sponge sucks in water is fast; B. the nice and cool place that sponge sucks in water can projection be come, slowly to external diffusion; C. after several hours, it is smooth that recover in the place that projection is come, and touches nice and cool sponge surface feel less than water is arranged with hand; D. common sponge is by the hole surface suction, and it is very slow to absorb water, and the sponge surface also has water droplet for a long time, and still can feel the surface behind the several hrs of inspiration water has water.

Claims (1)

1. cool type viscoelastic polyurethane foam material, this polyurethane foamed material single stage method at normal temperatures are synthetic, and it is characterized in that: comprise polyol blends and polyisocyanates and assistant agent in the reaction system, its mass ratio is 100:30-60:30-10; Wherein, polyol blends comprises: mass ratio is first kind of polyether glycol of 30-50:20-50:20-40, second kind of polyether glycol and the third polyether glycol, the number-average molecular weight of first kind of polyether glycol is 400-1500, hydroxyl value is at 150-600, and the molecular fraction of primary hydroxyl group is greater than 60 in the polyvalent alcohol; The number-average molecular weight of second kind of polyether glycol is 1500-4500, and theoretical hydroxy functionality is 2-4, and hydroxyl value is at 20-100; The third polyether glycol compares polymerization by glycerine, epoxy two alkane and oxyethane according to quality 3:20-60:40-70, oxyethane accounts for the 50-90% molar percentage, its number-average molecular weight is 1500-4500, and theoretical hydroxy functionality is 2-4, and hydroxyl value is between 20-100; Wherein, polyisocyanates is a diphenylmethanediisocyanate, and its NCO equivalent is 25-35, and the index of isocyanate groups is 0.50-1.10; Wherein, assistant agent comprises that mass ratio is the water of 2-3:1-2:1-2:2-10, tensio-active agent, catalyzer and additive, additive is a dyestuff, pigment, pneumatogen, fire retardant, filler, smog inhibitor, spices, static inhibitor, biocide, oxidation inhibitor, in the photostabilizer one or more, tensio-active agent is a kind of siloxanes, the L626 of its commodity GE company by name, 8002 of SK company, among the L580 of gas companies one or both, catalyzer is a kind of common amine polyurethane foam catalyzer and a kind of common organic tin polyurethane foam catalyzer, and ratio is 1:1.
CNA2009100246848A 2009-02-26 2009-02-26 Cool type viscoelastic polyurethane foam material Pending CN101503505A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102250311A (en) * 2011-02-11 2011-11-23 江苏恒康家居科技有限公司 Non-temperature sensitive memory sponge for flat-foam foaming process in MDI system
CN102391457A (en) * 2011-07-28 2012-03-28 胡志刚 Polyurethane memory foam with superior anti-yellowing performance
CN105418875A (en) * 2015-12-31 2016-03-23 山东一诺威聚氨酯股份有限公司 Polyurethane mixed component applied to slow-rebound damping pad and preparation method of polyurethane mixed component
CN108570138A (en) * 2018-03-30 2018-09-25 黎明化工研究设计院有限责任公司 A kind of high fire-retardance low-density low-temperature-sensitive polyurethane low resilience urethane foam resilient foam
CN109056343A (en) * 2018-07-03 2018-12-21 常州旭荣针织印染有限公司 With fragrance, the dacron of nice and cool sense of touch complex function and preparation method thereof
CN109153763A (en) * 2016-05-12 2019-01-04 巴斯夫欧洲公司 With highdensity viscoelastic foam

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102250311A (en) * 2011-02-11 2011-11-23 江苏恒康家居科技有限公司 Non-temperature sensitive memory sponge for flat-foam foaming process in MDI system
CN102391457A (en) * 2011-07-28 2012-03-28 胡志刚 Polyurethane memory foam with superior anti-yellowing performance
CN105418875A (en) * 2015-12-31 2016-03-23 山东一诺威聚氨酯股份有限公司 Polyurethane mixed component applied to slow-rebound damping pad and preparation method of polyurethane mixed component
CN109153763A (en) * 2016-05-12 2019-01-04 巴斯夫欧洲公司 With highdensity viscoelastic foam
CN108570138A (en) * 2018-03-30 2018-09-25 黎明化工研究设计院有限责任公司 A kind of high fire-retardance low-density low-temperature-sensitive polyurethane low resilience urethane foam resilient foam
CN108570138B (en) * 2018-03-30 2020-08-25 黎明化工研究设计院有限责任公司 High-flame-retardance low-density low-temperature-sensitivity slow-resilience polyurethane foam
CN109056343A (en) * 2018-07-03 2018-12-21 常州旭荣针织印染有限公司 With fragrance, the dacron of nice and cool sense of touch complex function and preparation method thereof

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Open date: 20090812