CN101486870B - Solvent-free insulated paint - Google Patents
Solvent-free insulated paint Download PDFInfo
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- CN101486870B CN101486870B CN2009100251390A CN200910025139A CN101486870B CN 101486870 B CN101486870 B CN 101486870B CN 2009100251390 A CN2009100251390 A CN 2009100251390A CN 200910025139 A CN200910025139 A CN 200910025139A CN 101486870 B CN101486870 B CN 101486870B
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- epoxy resin
- solvent
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- insulated paint
- free insulated
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Abstract
The invention relates to a solvent-free insulated paint which comprises the following components according to proportion by weight: (A) 100 parts of shrinkage glyceryl type epoxy resin with the epoxide value of 0.4 to 0.6; (B) 2-30 parts of Hyperbranched epoxy resin with the molecular weight between 700 and 20, 000; (C) 20-200 parts of alicyclic epoxy resin; (D) 10-200 parts of curing agent; and (E) 0.1-2 parts of curing promoter. The paint contains no active diluter, is low in VOC content, good in heat resistance, low in dielectric loss, high in mechanical strength and high in comprehensive property, and also has the advantages of simple manufacture and low cost.
Description
Technical field
The present invention relates to a kind of no-solvent type insullac.
Background technology
Along with the development of progress of science and technology, aerospace and Defence business, electrical equipment and electrical is more and more higher to the requirement of insullac.Improve the insullac temperature classification and can make voltage raising, electric capacity increase, volume-diminished, the weight saving of electrical equipment, and can under severe condition such as high temperature, height carry, move and save the cost of electrical equipment reliably and with long-term.Developed the novel fire resistant insullac of many trades mark both at home and abroad successively, the America and Europe, household electrical appliance have all used F level (155 ℃) and H level (180 ℃) insullac basically, at present, the above insullac kind of external employed F level mainly contains polyethersulfone (ketone), diphenyl ether, silicone resin, modified poly ester and polyamides (Asia) polyimide resin class, though these insullac kind development rapidly, but owing to exist the shortcoming of solvability and poor processability, and in use add a large amount of organic solvent contaminate environment.In order to solve the existing above-mentioned shortcoming of solvent-borne type insullac, people study the solvent-free insulated paint that does not use solvent.At present, solvent-free insulated paint mainly is to be mixed and made into mutually by synthetic resins, reactive thinner and solidifying agent, its action principle is, solvent-free insulated paint at room temperature is liquid, after being immersed in them on electric equipment products, heat then, synthetic resins, thinner just solidify to form insulating material under the effect of solidifying agent.Synthetic resins has kinds such as epoxies, polyester and epoxy polyester, and is wherein more with epoxy resin.Though the relative solvent-borne type insullac of no-solvent type insullac has reduced organic solvent pollution on the environment problem to a great extent, but owing to be subjected to the prescription of solvent-free insulated paint itself and as the restriction of the performance of the resin of insullac main body, existing no-solvent type insullac can not satisfy the more and more needs of the application of high request.
Chinese patent application 200610040434.X discloses a kind of non-solvent epoxy unsaturated polyester resin heat resistance paint, the vinylbenzene of this patent employing 12～35% is made thinner, nearly about 15% vinylbenzene volatilization loss is arranged in the solidification process, operating environment of pollution still can not satisfy low volatilization environmental friendliness insulating material and energy-saving and cost-reducing requirement.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, and a kind of solvent-free insulated paint is provided, and it does not contain reactive thinner, and VOC content is low, and good heat resistance, dielectric loss is low, physical strength is high.
For solving above technical problem, the following technical scheme that the present invention takes:
A kind of solvent-free insulated paint, it comprises the component of following weight proportion:
(A) oxirane value is 100 parts of 0.4～0.6 Racemic glycidol fundamental mode Resins, epoxy;
(B) hyperbranched epoxy resin of molecular weight between 700～20000 is 2～30 parts;
(C) cycloaliphatic epoxy resin is 20～200 parts;
(D) solidifying agent is 10～200 parts;
(E) curing catalyst is 0.1～2 part.
In the prescription of above-mentioned insullac, one or more of preferred bisphenol A type epoxy resin, bisphenol f type epoxy resin, phenol aldehyde type epoxy resin and bisphenol-s epoxy resin are as (A) component;
(B) the serial hyperbranched epoxy resin product (seeing Table 1) preferably produced of the hyperbranched epoxy resin that adopts of component by Suzhou HyperT Resin Science ﹠ Technology Co., Ltd..
The structure of table 1 hyperbranched epoxy resin and model
The cycloaliphatic epoxy resin of preferred viscosities between 100～12000cp is as (C) component; Cycloaliphatic epoxy resin is the listed type of table 2 most preferably.
Table 2 cycloaliphatic epoxy resin
Described solidifying agent is preferably anhydrides, boron amide class, imidazoles, triphenylphosphine Ji the mixture of one or more of Qi phosphonium salt.
Described curing catalyst is preferably metal salt of organic carboxylic acid, acetyl acetone salt, boron amide class, imidazoles, triphenylphosphine Ji the mixture of one or more of Qi phosphonium salt.
Finished product insullac of the present invention can be mixed by above-mentioned (A)～(E) five components, and stirring makes.
Because the enforcement of above technical scheme, the present invention compared with prior art has following advantage:
Replace reactive thinner in traditional solvent-free insulated paint formula with hyperbranched epoxy resin, a kind of environment-friendly type insulated lacquer truly is provided with crosslinked action; Each component is mixed, stir get final product insullac, manufacturing process is simple, and is with low cost; In addition, insullac organic volatile of the present invention be lower than 5%, 180 ℃ dielectric loss less than 3%, heat-resistance index is greater than 180 ℃, high comprehensive performance.
Embodiment
The present invention will be described in detail below in conjunction with specific embodiment, but be not limited to these embodiment.
Among each embodiment, hyperbranched epoxy resin is selected HyPer E10, the HyPer E20 of Suzhou HyperT Resin Science ﹠ Technology Co., Ltd.'s production and the product of HyPer E30 series for use, and other Resins, epoxy, solidifying agent and curing catalyst all are directly to buy from the market to obtain.The performance of insullac is tested according to the insullac corresponding national standards, and the solidification value condition is 170 ℃ solidified after 4 hours, and 200 ℃ solidified 4 hours.
Embodiment 1
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is that (viscosity is 2800～3600cp) CPE-1,30 grams, hyperbranched epoxy resin E102 (molecular weight about 85) 15 grams, carbic anhydride 140 grams, phenylimidazole 0.2g for 0.51 bisphenol A type epoxy resin 100g, cycloaliphatic epoxy resin.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
Embodiment 2
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is that (viscosity is 5200～6600cp) CPE-3,20 grams, hyperbranched epoxy resin E304 (molecular weight about 19500) 10 grams, carbic anhydride 140 grams, phenylimidazole 0.2g for 0.54 bisphenol A type epoxy resin 100g, cycloaliphatic epoxy resin.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
Embodiment 3
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is that (viscosity is 7500～8060cp) CPE-6,40 grams, hyperbranched epoxy resin E201 (molecular weight about 2480) 25 grams, boron amide 594 for 0.51 bisphenol f type epoxy resin 100g, cycloaliphatic epoxy resin
#20 grams, aluminium acetylacetonate 0.1g.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
Embodiment 4
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is that (viscosity is 200～300cp) CPE-13,60 grams, hyperbranched epoxy resin E102 (molecular weight about 1250) 10 grams, phenylimidazole 16 grams, chromium acetylacetonate 0.3g for 0.40 bisphenol-s epoxy resin 100g, cycloaliphatic epoxy resin.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
Embodiment 5
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is that (viscosity is 80～200cp) CPE-12,200 grams, hyperbranched epoxy resin E103 (molecular weight about 8600) 25 grams, methyl hexahydrophthalic anhydride 150 grams, Bian base triphenyl phosphonium oxide compound 6g, zinc acetylacetonate 0.5g for 0.51 phenol aldehyde type epoxy resin 100g, cycloaliphatic epoxy resin.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
Embodiment 6
Prescription according to the solvent-free insulated paint of present embodiment is: oxirane value is 0.51 bisphenol f type epoxy resin 100g, cycloaliphatic epoxy resin (viscosity 220～460cp) CPE-5 80 grams, hyperbranched epoxy resin E301 (molecular weight about 1600) 8 grams, methyl hexahydrophthalic anhydride 100 grams, carbic anhydride 100g, cobalt naphthenate 2.0g.
After above-mentioned each component mixed by prescription, promptly make high temperature solvent-free epoxy resin insullac, the character of this insullac and solidify after performance as shown in table 3.
The performance index of table 3 insullac
As shown in Table 3, according to the heat-resistant solvent-free epoxy resins insulation of preparation of the present invention lacquer good stability, organic volatile be far smaller than that national standard 5%, pyritous dielectric loss are very low, heat-resistance index all H level (180 ℃) more than, gel time lacks.And compare with traditional solvent-free insulated paint, it does not use reactive thinner, can reach real above environmental requirement.
Claims (4)
1. solvent-free insulated paint, it is characterized in that: it is made up of the component of following weight proportion:
(A) oxirane value is 100 parts of 0.4～0.6 Racemic glycidol fundamental mode Resins, epoxy;
(B) hyperbranched epoxy resin of molecular weight between 700～20000 is 2～30 parts;
(C) cycloaliphatic epoxy resin is 20～200 parts;
(D) solidifying agent is 10～200 parts;
(E) curing catalyst is 0.1～2 part,
Described hyperbranched epoxy resin is to have in the compound of following structural one or more:
In the said structure formula: A is
B is-CH
2CH
2OCH
2CH
2-,-CH
2CH
2-and-CH
2(CH
2)
2CH
2-in a kind of;
N is between 1～2;
The viscosity of described cycloaliphatic epoxy resin is between 100～12000cp.
2. solvent-free insulated paint according to claim 1 is characterized in that: described Racemic glycidol fundamental mode Resins, epoxy is selected from one or more of bisphenol A type epoxy resin, bisphenol f type epoxy resin, phenol aldehyde type epoxy resin and bisphenol-s epoxy resin.
3. solvent-free insulated paint according to claim 1 is characterized in that: described solidifying agent is that anhydrides, boron amide class, imidazoles, triphenylphosphine are Ji the mixture of one or more of Qi phosphonium salt.
4. solvent-free insulated paint according to claim 1 is characterized in that: described curing catalyst is that metal salt of organic carboxylic acid, acetyl acetone salt, boron amide class, imidazoles, triphenylphosphine are Ji the mixture of one or more of Qi phosphonium salt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100251390A CN101486870B (en) | 2009-02-16 | 2009-02-16 | Solvent-free insulated paint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100251390A CN101486870B (en) | 2009-02-16 | 2009-02-16 | Solvent-free insulated paint |
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| Publication Number | Publication Date |
|---|---|
| CN101486870A CN101486870A (en) | 2009-07-22 |
| CN101486870B true CN101486870B (en) | 2011-05-04 |
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| CN2009100251390A Expired - Fee Related CN101486870B (en) | 2009-02-16 | 2009-02-16 | Solvent-free insulated paint |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102559007B (en) * | 2011-12-19 | 2014-03-05 | 烟台德邦科技有限公司 | Composition for manufacturing corrosion-resistant and abrasion-resistant coating as well as preparation method and application thereof |
| CN102617515B (en) * | 2012-03-02 | 2014-04-16 | 濮阳惠成电子材料股份有限公司 | Glycidyl ester type epoxy resin for electronic packaging and preparation process thereof |
| CN102890991B (en) * | 2012-09-14 | 2015-07-15 | 广东福德电子有限公司 | Non inductive wire wound resistor with two paint layers and preparation method for resistor |
| CN103030784B (en) * | 2012-12-24 | 2014-10-15 | 中南民族大学 | Sulfur-containing hyperbranched epoxy resin and preparation method thereof |
| CN103254724B (en) * | 2013-05-17 | 2015-05-06 | 苏州太湖电工新材料股份有限公司 | Solvent-free insulating varnish and preparation method thereof |
| CN105462434B (en) * | 2015-12-03 | 2018-12-14 | 平高集团有限公司 | Epoxy casting insulating element coated material and surface modifying method |
| CN105462442B (en) * | 2015-12-28 | 2018-05-11 | 浙江港流高分子科技股份有限公司 | A kind of environment-friendly epoxy cold coating, environmentally friendly coiled material and preparation method thereof |
| CN112574643B (en) * | 2020-12-16 | 2022-02-11 | 苏州太湖电工新材料股份有限公司 | Flame-retardant water-based insulating paint and preparation method and application thereof |
| CN116285595B (en) * | 2022-09-26 | 2024-04-19 | 苏州巨峰电气绝缘***股份有限公司 | Insulation drip-impregnated resin and preparation method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100371403C (en) * | 2003-04-21 | 2008-02-27 | 索玛株式会社 | mfg. method of soaking adaptable liquid epoxy resin compound, and generator thereof |
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2009
- 2009-02-16 CN CN2009100251390A patent/CN101486870B/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100371403C (en) * | 2003-04-21 | 2008-02-27 | 索玛株式会社 | mfg. method of soaking adaptable liquid epoxy resin compound, and generator thereof |
Non-Patent Citations (1)
| Title |
|---|
| 张道洪等.超支化环氧树脂的分子模拟及其杂化树脂的性能.《粘接》.2008,第29卷(第7期),第1-4页. * |
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| CN101486870A (en) | 2009-07-22 |
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Granted publication date: 20110504 Termination date: 20140216 |