CN101480789A - Flow production line of flap disc - Google Patents
Flow production line of flap disc Download PDFInfo
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- CN101480789A CN101480789A CNA2009100370169A CN200910037016A CN101480789A CN 101480789 A CN101480789 A CN 101480789A CN A2009100370169 A CNA2009100370169 A CN A2009100370169A CN 200910037016 A CN200910037016 A CN 200910037016A CN 101480789 A CN101480789 A CN 101480789A
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- slewing equipment
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Abstract
The invention discloses a set of sand-shale disc ring-shaped flow production line which comprises moulds, a gluing device, a filature, a rotator, a clamping device and a stand body, wherein the gluing device and the filature are sequentially distributed on the stand body, the moulds are arranged on the stand body and the rotator, and one mould is driven by the rotator to circularly operate. The sand-shale disc ring-shaped flow production line treats the work arrangement during the production according to a principle of specialized labor division, one operator takes charge of one piece of work so as to greatly shorten the manufacturing process of the sand-shale disc and enhance the production efficiency, the filature is used for replacing the manual screwing of nuts, and the pressure on the adhesive of the sand-shale disc is greatly larger than the pressure of manual operation, thereby the invention ensures the adhesive relation of a sand shale and a base body, enhances the quality and effectively reduces the defective rate and the cost.
Description
Technical field
The present invention relates to a kind of flow production line of flap disc.
Background technology
Sand page or leaf dish is widely used in mechanical processing industry and makes grinding tool, is used for rust cleaning, grinding and polishing to metal works more.Sand page or leaf dish is a kind of on metal or nonmetallic materials matrix (comprising bottom and cover), with binding agent bond the sand page or leaf (abrasive material) of cropped one-tenth definite shape and the discoidal coated abrasive tool (coated abrasive tool sand page or leaf dish GB/T20962-2007) made.The manufacture method of existing sand page or leaf dish at first is to modulate binding resin, and is coated on the bottom, with the shape arrangement in accordance with regulations of sand page or leaf, covers the cover that scribbles resin then, and the sand page or leaf is bonded on bottom and the cover, is finished product after the curing.This manufacture method is lower owing to equipment is required, and finishes by pure craft substantially, so its production technology is comparatively simple.But, because manual error is bigger, the quality instability of sand page or leaf dish finished product, defect rate is higher, and lacks the equipment that a whole set of produces sand page or leaf dish, causes that production efficiency is lower, labor intensity of operating personnel is high and cost drops into high.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, and a kind of sand page or leaf dish quality and operating personnel's production efficiency and flow production line of flap disc that reduces production costs effectively of improving is provided.
The object of the present invention is achieved like this: a kind of flow production line of flap disc, it is characterized in that: comprise the sand page or leaf being assembled into annular and sand page or leaf and bond matrix forming mould, glue spreading apparatus, filature, slewing equipment and the clamping device that sand page or leaf dish is fixing, described glue spreading apparatus, mould, filature and slewing equipment are located on the support body, and glue spreading apparatus, mould and filature are around a side that is arranged at slewing equipment.
Described mould comprises the rotating base, pressure ring of fluted disc, the shuttle sand page or leaf of shuttle sand page or leaf and with the chassis of sand page or leaf and bond matrix moulding, the chassis is installed on the slewing equipment, fluted disc rotates around rotating base, fluted disc is put upside down in the chassis that is provided with matrix, turns round in the support body cocycle with slewing equipment in fluted disc, pressure ring and chassis.
The rotating base of the shuttle sand page or leaf of described mould is installed on the support body, and the chassis is installed on the supporting plate of slewing equipment, and fluted disc is provided with the sand slot, and the arrangement of sand slot and sand page or leaf disk shape are complementary.
Described slewing equipment comprises in turn the motor that connects, belt, reductor, shaft coupling, drive sprocket, driving chain and hangs over supporting plate on the driving chain by pin, the chassis is installed on the supporting plate, and supporting plate drives by driving chain and turns round in the support body cocycle.
Described clamping device comprises bolt, nut, by iron bottom cap and untouchable lid that metal stamping is shaped, described iron bottom cap and untouchable lid are set on the bolt, nut is connected with untouchable lid by being set on the bolt.
Also be provided with the bearing that flexibly connects with rotating base on the described support body, described bearing fixing is installed on the support body, and rotating base is set on the bearing.
The present invention improves the sand page or leaf dish production of prior art, design one cover sand page or leaf disc-annular shape flow production line, this production line comprises mould, glue spreading apparatus, filature, slewing equipment, clamping device and support body, glue spreading apparatus and filature are distributed on the support body in turn, mould is installed on support body and the slewing equipment, and slewing equipment drives the mould cycle operation.After streamline starts, at first the iron bottom cap of clamping device is put into bonding matrix
In the chassis of (matrix is made up of bottom and cover), the bottom of glue rifle coated with adhesive that again will be by glue spreading apparatus is inserted on the bolt of clamping device, and bottom is connected with iron bottom cap.Operating personnel's hand by shuttle sand page or leaf is taken the sand page or leaf, with the cloth cover of sand page or leaf shuttle and put into the sand slot of fluted disc successively upwards, put pressure ring, the sand page or leaf is blown in the sand slot, and operating personnel firmly grasp up and down pressure ring and fluted disc, make the sand page or leaf form neat sand circle, the cloth of sand circle faced down be put on the bottom, the cover that will be had adhesive by the operating personnel that play glue is put on the sand circle sand face, puts untouchable lid and screws on nut on cover then, and screw nut by filature.Flow production line of flap disc of the present invention, according to the work step arrangement in the principle process for producing of division of labor based on specialization, operating personnel carry out a job, have shortened the operation of sand page or leaf dish making greatly and have improved production efficiency; Replace screwing nut by hand with filature, the pressure that is pressed in sand page or leaf Pan Jiaonianjichu is far longer than manual operations, has guaranteed the bonding relation of sand page or leaf and matrix, has improved quality, effectively reduction in the numbers of seconds and reducing cost.
Description of drawings
Accompanying drawing 1 is the structural representation of most preferred embodiment of the present invention;
Accompanying drawing 2 is the structural representation of pressure ring and fluted disc work in combination on rotating base;
Accompanying drawing 3 is the structural representation of rotating base and fluted disc work in combination on bearing;
Accompanying drawing 4 is the structural representation of pressure ring and fluted disc work in combination on the chassis;
Accompanying drawing 5 is the structural representation of clamping device.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
Shown in 1 to 5, flow production line of flap disc of the present invention comprises support body 1, mould, glue spreading apparatus 2, filature 3, slewing equipment and clamping device with reference to the accompanying drawings.Mould is by chassis 4, rotating base 5, fluted disc 6 and pressure ring 7.Chassis 4 is installed on the slewing equipment, and these 4 middle parts, chassis have the hole with nut 8 or bolt 9 adaptive setting-ins, fixedlys connected with slewing equipment by adhesive or other connected mode in chassis 4.Rotating base 5 is located on the support body 1, also is provided with the bearing 51 that flexibly connects with rotating base 5 on the support body 1, and fluted disc 6 is provided with sand slot 61, and the arrangement of sand slot 61 and sand page or leaf disk shape are complementary.Operating personnel's hand by shuttle sand page or leaf 10 is taken sand page or leaf 10, with the cloth cover of sand page or leaf 10 shuttle and put into the sand slot 61 of fluted disc 6 successively upwards, by the effect of bearing 51, make rotating base 5 drive fluted disc 6 and rotate, put pressure ring 7, sand page or leaf 10 is blown in the sand slot 61, operating personnel firmly grasp up and down pressure ring 7 and fluted disc 6, make sand page or leaf 10 form neat sand circle, when preventing that operating personnel from moving on to fluted disc 6 on the chassis 4, sand page or leaf 10 occurs and come off, influence the quality of sand page or leaf dish.The iron bottom cap 11 of clamping device is put into the chassis 4 of bonding matrix, and this matrix is made up of bottom 101 and cover 102.The bottom 101 of glue rifle coated with adhesive that will be by glue spreading apparatus is inserted on the bolt 9 of clamping device, and bottom 101 is connected with iron bottom cap 11.The cloth of sand circle faced down be put on the bottom 101, the cover 102 that will be had adhesive by the operating personnel that play glue is put on the sand circle sand face, on cover 102, put untouchable lid 12 and screw on nut 8 then, and screw nut 8, nut 8 closely is connected with untouchable lid 12 by filature 3.Because the spacing distance between the sand page or leaf 10 equates, contact area between sand page or leaf 10 and grinding charge is increased, and can effectively sand page or leaf mill be cut the heat that produces in the process and dissipate rapidly, guaranteed the adhesion strength of adhesive, effectively improve the grinding efficiency and the wearability of sand page or leaf dish.Mould, glue spreading apparatus 2 and filature 3 are mainly with sand page or leaf 10 and matrix combination forming.Above-mentioned glue spreading apparatus 2, clamping device and filature 3 are distributed on the support body 1 in turn, and glue spreading apparatus 2 is mainly electronic glue spreader or coating gun, make the amount that arrives the adhesive on sand page or leaf 10 cloth covers even, avoid waste; Filature 3 mainly is lifted on the support body 1, and glue spreading apparatus 2 and filature 3 all have sale on market.Support body 1 is provided with slewing equipment, and clamping device, glue spreading apparatus 2 and filature 3 be around a side that is arranged at slewing equipment, and equipment is installed for convenience, can be located at glue spreading apparatus 2 and filature 3 inboard or the outside of slewing equipment.Slewing equipment comprises in turn the motor that connects, belt, reductor, shaft coupling, drive sprocket, driving chain 13 and hangs over supporting plate 14 on the driving chain 13 by pin, chassis 4 is installed on the supporting plate 14, and supporting plate 14 drives by driving chain 13 and turns round in support body 1 cocycle.Motor, belt, reductor and shaft coupling are formed the driving mechanism 16 of slewing equipment, and mould drives by supporting plate 14 and turns round in support body 1 cocycle.Motor in the slewing equipment is sent to reductor by belt with power, reductor is connected with drive sprocket by shaft coupling, driving chain 13 and drive sprocket are in support body 1 cycle operation, in order to make supporting plate 14 runnings smooth and easy, driving chain one side is provided with bogie wheel 15, and supporting plate 14 can be installed on driving chain 13 and bogie wheel 15 tops by pin or other bindiny mechanism.
The production process of flow production line of flap disc of the present invention mainly is: after streamline starts, at first the iron bottom cap 11 of clamping device is put into the chassis 4 of bonding matrix, the bottom 101 of glue rifle coated with adhesive that again will be by glue spreading apparatus is inserted on the bolt 9 of clamping device, and bottom 101 is connected with iron bottom cap 11.Operating personnel's hand by shuttle sand page or leaf 10 is taken sand page or leaf 10, with the cloth cover of sand page or leaf 10 shuttle and put into the sand slot 61 of fluted disc 6 successively upwards, put pressure ring 7, sand page or leaf 10 is blown in the sand slot 61, operating personnel firmly grasp up and down pressure ring 7 and fluted disc 6, make sand page or leaf 10 form neat sand circle, the cloth of sand circle faced down be put on the bottom 101, the cover 102 that will be had adhesive by the operating personnel that play glue is put on the sand circle sand face, on cover 102, put untouchable lid 11 and screw on nut 8 then, and screw nut 8 by filature 3, form sand page or leaf dish semi-finished product.Sand page or leaf dish semi-finished product are put into baker, make the adhesive solidification on the sand page or leaf dish semi-finished product, behind adhesive solidification, can iron bottom cap 11, untouchable lid 12, bolt 9 and nut 8 on the sand page or leaf dish semi-finished product be pulled down by filature 3, sand page or leaf dish promptly completes.Workpiece such as chassis 4, iron bottom cap 11, sand page or leaf 10, bottom 101, cover 102, untouchable lid 12, fluted disc 6 and pressure ring 7 are in above-mentioned operation, all along with slewing equipment turns round in support body 1 cocycle, avoid above-mentioned workpiece to be piled up on a certain station, effectively reduce labor intensity of operating personnel, shorten Production Time of sand page or leaf dish and save cost greatly.
Claims (6)
1, a kind of flow production line of flap disc, it is characterized in that: comprise sand page or leaf (10) being assembled into annular and sand page or leaf (10) and bond matrix forming mould, glue spreading apparatus (2), filature (3), slewing equipment and the clamping device that sand page or leaf dish is fixing, described glue spreading apparatus (2), mould, filature (3) and slewing equipment are located on the support body (1), and glue spreading apparatus (2), mould and filature (3) are around a side that is arranged at slewing equipment.
2, flow production line of flap disc according to claim 1, it is characterized in that: described mould comprises the rotating base (5), pressure ring (7) of fluted disc (6), the shuttle sand page or leaf (10) of shuttle sand page or leaf (10) and with the chassis (4) of sand page or leaf (10) with the bond matrix moulding, chassis (4) is installed on the slewing equipment, fluted disc (6) rotates around rotating base (5), fluted disc (6) is put upside down in the chassis that is provided with matrix (4), turns round in support body (1) cocycle with slewing equipment in fluted disc (6), pressure ring (7) and chassis (4).
3, flow production line of flap disc according to claim 2, it is characterized in that: described rotating base (5) is installed on the support body (1), chassis (4) is installed on the supporting plate of slewing equipment, and fluted disc (6) is provided with sand slot (61), and the arrangement of sand slot (61) and sand page or leaf disk shape are complementary.
4, flow production line of flap disc according to claim 1, it is characterized in that: described slewing equipment comprises in turn the motor that connects, belt, reductor, shaft coupling, drive sprocket, driving chain (13) and hangs over supporting plate (14) on the driving chain (13) by pin, chassis (4) is installed on the supporting plate (14), and supporting plate (14) drives by driving chain (13) and turns round in support body (1) cocycle.
5, flow production line of flap disc according to claim 1, it is characterized in that: iron bottom cap (11) and untouchable lid (12) that described clamping device comprises bolt (9), nut (8), is shaped by metal stamping, described iron bottom cap (11) and untouchable lid (12) are set on the bolt (9), and nut (8) upward is connected with untouchable lid (12) by being set in bolt (9).
6, flow production line of flap disc according to claim 2, it is characterized in that: also be provided with the bearing (51) that flexibly connects with rotating base (5) on the described support body (1), described bearing, (51) are fixedly installed on the support body (1), and rotating base (5) is set on the bearing (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100370169A CN101480789B (en) | 2009-01-22 | 2009-01-22 | Flow production line of flap disc |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100370169A CN101480789B (en) | 2009-01-22 | 2009-01-22 | Flow production line of flap disc |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101480789A true CN101480789A (en) | 2009-07-15 |
| CN101480789B CN101480789B (en) | 2012-04-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100370169A Active CN101480789B (en) | 2009-01-22 | 2009-01-22 | Flow production line of flap disc |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152251A (en) * | 2011-01-24 | 2011-08-17 | 谢泽 | Combined method for producing abrasive cloth flap disc automatically |
| CN102152252A (en) * | 2011-01-24 | 2011-08-17 | 谢泽 | Strip implanting method for abrasive cloth flap discs |
| CN102179777A (en) * | 2011-03-22 | 2011-09-14 | 谢泽 | Flap disc slitting method |
| CN102229126A (en) * | 2011-05-17 | 2011-11-02 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN102409955A (en) * | 2011-11-29 | 2012-04-11 | 河南卡斯通科技股份有限公司 | Automatic molding machine for louver blade |
| CN103846826A (en) * | 2014-03-18 | 2014-06-11 | 方晓斌 | Numerical control vane wheel intelligent forming machine and using method thereof |
| CN104959921A (en) * | 2015-01-30 | 2015-10-07 | 东莞市天盛玻璃纤维有限公司 | Full-automatic production line for glass fiber net covers |
| CN106378720A (en) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | Production line for sandwich type ultra-hard grinding wheels |
| CN107097158A (en) * | 2017-06-25 | 2017-08-29 | 杨帆 | A kind of formation system for making elastic module |
| CN107717703A (en) * | 2017-10-09 | 2018-02-23 | 浦江精创科技有限公司 | A kind of continuous-flow type bend glass polishing production line |
| CN108890546A (en) * | 2018-06-05 | 2018-11-27 | 江苏大学 | A kind of automatic production line of diamond disk |
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| CN2342939Y (en) * | 1998-11-16 | 1999-10-13 | 甘仲光 | Automatic screw setting tool |
| GB2349109B (en) * | 1999-04-23 | 2002-09-04 | Elliott Ind Ltd | Improvements in or relating to abrasive flap discs |
| PL1524078T3 (en) * | 2003-10-14 | 2015-06-30 | Tenax Spa | Working system using brush tool |
| CN1935462A (en) * | 2006-10-20 | 2007-03-28 | 李森祥 | Continuous production method and device for single-chip grinding slice |
| CN201153234Y (en) * | 2007-12-29 | 2008-11-19 | 浙江巨力电机成套设备有限公司 | Special miniature motor automatic production line |
| CN201154461Y (en) * | 2008-02-02 | 2008-11-26 | 杨学海 | Polishing wheel forming machine |
| CN201361828Y (en) * | 2009-01-22 | 2009-12-16 | 佛山市顺德区小太阳砂磨材料有限公司 | Turning device of flap disc |
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2009
- 2009-01-22 CN CN2009100370169A patent/CN101480789B/en active Active
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102152251A (en) * | 2011-01-24 | 2011-08-17 | 谢泽 | Combined method for producing abrasive cloth flap disc automatically |
| CN102152252A (en) * | 2011-01-24 | 2011-08-17 | 谢泽 | Strip implanting method for abrasive cloth flap discs |
| CN102152252B (en) * | 2011-01-24 | 2012-07-25 | 谢泽 | Strip implanting method for abrasive cloth flap discs |
| CN102152251B (en) * | 2011-01-24 | 2013-04-10 | 谢泽 | Combined method for producing abrasive cloth flap disc automatically |
| CN102179777A (en) * | 2011-03-22 | 2011-09-14 | 谢泽 | Flap disc slitting method |
| CN102229126A (en) * | 2011-05-17 | 2011-11-02 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN102229126B (en) * | 2011-05-17 | 2013-01-23 | 台州市黄岩豪林抛光磨具有限公司 | Full-automatic abrasive cloth flap disc machining equipment |
| CN102409955A (en) * | 2011-11-29 | 2012-04-11 | 河南卡斯通科技股份有限公司 | Automatic molding machine for louver blade |
| CN103846826A (en) * | 2014-03-18 | 2014-06-11 | 方晓斌 | Numerical control vane wheel intelligent forming machine and using method thereof |
| CN104959921A (en) * | 2015-01-30 | 2015-10-07 | 东莞市天盛玻璃纤维有限公司 | Full-automatic production line for glass fiber net covers |
| CN104959921B (en) * | 2015-01-30 | 2017-12-19 | 东莞市衡固信磨具材料科技有限公司 | The full-automatic production line of glass fibre net cover |
| CN106378720A (en) * | 2016-11-21 | 2017-02-08 | 郑州狮虎磨料磨具有限公司 | Production line for sandwich type ultra-hard grinding wheels |
| CN107097158A (en) * | 2017-06-25 | 2017-08-29 | 杨帆 | A kind of formation system for making elastic module |
| CN107097158B (en) * | 2017-06-25 | 2019-05-07 | 新昌县寅创汽车配件有限公司 | A kind of formation system making elastic module |
| CN107717703A (en) * | 2017-10-09 | 2018-02-23 | 浦江精创科技有限公司 | A kind of continuous-flow type bend glass polishing production line |
| CN108890546A (en) * | 2018-06-05 | 2018-11-27 | 江苏大学 | A kind of automatic production line of diamond disk |
| CN108890546B (en) * | 2018-06-05 | 2020-06-26 | 江苏大学 | Automatic production line for diamond abrasive disc |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101480789B (en) | 2012-04-25 |
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