CN101465209A - Electronic component and production method thereof - Google Patents

Electronic component and production method thereof Download PDF

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Publication number
CN101465209A
CN101465209A CNA2008102132067A CN200810213206A CN101465209A CN 101465209 A CN101465209 A CN 101465209A CN A2008102132067 A CNA2008102132067 A CN A2008102132067A CN 200810213206 A CN200810213206 A CN 200810213206A CN 101465209 A CN101465209 A CN 101465209A
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China
Prior art keywords
protection sheet
insulating paper
straight portion
lead
width
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Granted
Application number
CNA2008102132067A
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Chinese (zh)
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CN101465209B (en
Inventor
田中浩司
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JCC Engineering Co Ltd
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JCC Engineering Co Ltd
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Publication of CN101465209A publication Critical patent/CN101465209A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15Solid electrolytic capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/02Machines for winding capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/008Terminals
    • H01G9/012Terminals specially adapted for solid capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention relates to an electronic part and a production method thereof, more particularly bonds a protective paper on an insulation paper, thus improves an electric insulation characteristic between electric pole foils, and protects two sides of a flat part of the wire. The protective paper has a minimum width, prevents a radial direction substantially thickening, and further prevents an Equivalent Series Resistance (ESR) of the electronic part from increasing. A protective paper (6; 6A, 6B) wider than a wire flat part is bonded on the insulation paper (5; 5A, 5B) for transmitting the protective paper to the insulation paper (5; 5A, 5B) to roll at a basic perpendicular direction to a direction of transmission of the insulation paper (5; 5A, 5B) and an electrode foil (4; 4P, 4M) right before the insulation paper region bonded by the protective papers is rolled.

Description

Electronic unit and its production method
Technical field
The present invention relates to electronic unit and its production method; and more particularly; relate to a kind of electrolytic capacitor and its production method; this electrolytic capacitor is an example of electronic unit; this electrolytic capacitor has the type that comprises a plurality of electrode foils; these electrode foils twist in a plurality of insulating papers that are inserted between the electrode foil; electrode foil has the straight portion of attached lead thereon respectively; wherein protection sheet is bonded on the insulating paper respectively; thereby the electrical insulation characteristics between the raising electrode foil; insulating paper contacts with two sides of the straight portion of lead; and wherein protection sheet is bonding in such a manner; this mode makes protection sheet can not increase the thickness (diameter) of Mansbridge capacitor significantly; and can not increase the equivalent series resistance (ESR) of Mansbridge capacitor; perpendicular to carrying the insulating paper that to roll and the direction of electrode foil, just in time before the insulating paper zone of bonding protection sheet is rolled, protection sheet is supplied to insulating paper along substantially.Thereby the protection sheet with preset width (length on the roll up direction) is bonded on the insulating paper respectively, thus two sides of the straight portion of guardwire, and described preset width is wider than the width of the straight portion of lead slightly.
Background technology
Electrolytic capacitor as an example of electronic unit is formed with the element that comprises a plurality of electrode foils usually, and promptly for example two plate electrode paper tinsels twist in two insulating papers that are inserted between the electrode foil.This element also comprises protection sheet, and protection sheet is bonded in respectively on the insulating paper, and insulating paper contacts with at least one side of the straight portion of positive negative conductor, thereby has improved the electrical insulation characteristics between the electrode foil.
Electrolytic capacitor need have less equivalent series resistance (ESR) electrical characteristic usually, and ESR causes owing to driving electrolytic solution (driving electrolytic solution).In order to reduce resistance, need insulating paper to be suitable for keeping the driving electrolytic solution of capacity, and these paper are the thinnest as far as possible, and have the thinnest as far as possible density, as long as these paper can not produce short circuit.In this respect, on market, can obtain the quite thin insulating paper that possesses good characteristic in fact in recent years.
Must be noted that also the shape that forms the fiber of insulating paper will influence the series resistance relevant with transfer rate with the transmission distance of electrolytic solution with distributing.
Also must be noted that; for the electric insulation between the straight portion that improves positive negative conductor; the paper that needs protection has optional thickness and length on roll up direction (width of protection sheet); positive negative conductor is attached on the electrode foil that insulating paper twists in; protection sheet is bonded on the insulating paper respectively; insulating paper contacts with a side of the straight portion of lead, thus guardwire fully, and reduce the ESR of capacitor.
Yet the protection sheet that is bonded in the routine on the insulating paper is quite long on roll up direction (being the width of protection sheet), and with respect to the conveying of rolling of insulating paper and electrode foil, with suitable morning ground regularly supply with insulating paper.
For example, Figure 27 has shown the electrolytic capacitor element of rolling 2 as an example of electronic unit.In this example, positive and negative electrode paper tinsel 4 (cathode foil 4P, anode foil 4M) has by piercing device etc. and positive negative conductor 3 (positive wire 3P fixed thereon, cathode conductor 3M) the straight portion 3b of joint 3a, positive and negative electrode paper tinsel 4 by the roll-up device (not shown) by counterclockwise and be inserted in insulating paper 5 between the electrode foil (5A 5B) twists in together.And be approximately the protection sheet 6 of 10~11 double-lengths of width (being the length of straight portion 3b on roll up direction) of straight portion 3b of the joint 3a of lead 3; its time of delivery of rolling with respect to insulating paper is supplied with timing early; thereby be bonded on the zone of insulating paper 5A; the side of insulating paper 5A and lead 3P and the side of lead 3M contact, and extend between it.
Yet the protection sheet 6 of this length is used for only protecting the side of the straight portion 3b of these two leads 3.In addition, its shortcoming is that long protection sheet 6 will increase the thickness (diameter) of electrolytic capacitor element 2, and will strengthen the electrical characteristic of electrolytic capacitor 1, especially ESR simultaneously.
In addition; two sides for the straight portion of protecting these two leads; need to prepare protection sheet 6A and another protection sheet 6B, protection sheet 6A is approximately 26 double-lengths of the width of straight portion 3b on throughput direction, and protection sheet 6B is approximately 10 double-lengths of the width of straight portion 3b on throughput direction.That is, the total length of protection sheet 6 to be rolled is approximately 36 double-lengths of the width of straight portion 3.Therefore will increase the thickness (diameter) of electrolytic capacitor element 2 like this.The result; shortcoming is that electrolytic capacitor 1 will become too greatly and too heavy; and electrical characteristic; especially ESR; to increase to about 3.6 times such big of as shown in Figure 27 conventional electrolysis capacitor with simple calculating; in the electrolytic capacitor of routine, each straight portion 3b of each lead 3 has only a side to be protected.
According to prior art, protection sheet is long inevitably on roll up direction because the insulating paper part of rolling bonding protection sheet thereon very early before, protection sheet is just supplied with insulating paper with timing early.
This paper does not show and relates to document of the present invention, because inventor and/or applicant fail to find this document.
Summary of the invention
[the problem to be solved in the present invention]
The defective and the shortcoming that provide the present invention to eliminate prior art.
Therefore; an object of the present invention is to provide the electronic unit that comprises element 12; this element 12 is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; lead forms the straight portion with preset width respectively; this element also is equipped with the protection sheet that is bonded in respectively on the insulating paper; thereby increased the electrical insulation characteristics between the electrode foil; insulating paper contacts with at least one side of the straight portion of lead 3; described electronic component comprises that at least two (2) open the protection sheet with predetermined narrow width; this width is wider than the width of the straight portion of lead slightly; each protection sheet be bonded in respectively with contacted each insulating paper of the straight portion of lead on, thereby a side of the straight portion of guardwire.That is to say; an object of the present invention is to provide a kind of in light weight and electronic unit that size is little, it uses with the routine of protection sheet and compares, and the quantity of protection sheet has been reduced about 75%; to obtain the effect of identical electrical insulation characteristics, reduced the ESR of electronic unit simultaneously considerably.
Another object of the present invention provides a kind of electronic unit; it comprises that at least four (4) have predetermined narrow width protection sheet; this width is slightly wideer than the straight portion width of lead; in the protection sheet two (2) opened and is bonded on each insulating paper; thereby side of guardwire straight portion and opposite sides, insulating paper contacts with two sides of lead straight portion.That is to say; an object of the present invention is to provide a kind of in light weight and electronic unit that size is little; it has the electrical insulation characteristics of the twice size that is increased to about conventional electrical parts; wherein have only a side of the straight portion of terminal to be protected; and compare with the conventional electrical parts, make the amount of protection sheet reduce about 20%.In addition, compare with the conventional electrical parts, this electronic unit have an effect that has greatly reduced ESR, in the conventional electrical parts, just on a side of the straight portion of terminal, constitute electric insulation.Incidentally, compare with the GPF (General Protection False paper of two sides of the straight portion that is used for the guardwire joint, the amount of protection sheet has reduced about 88%.
Another object of the present invention provides a kind of electronic unit that comprises at least one protection sheet; the width of protection sheet is slightly wideer than the width of the straight portion of lead; and be bonded on the insulating paper according to the mode of a side that makes protection sheet guardwire straight portion; this insulating paper contacts with a straight portion of lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is bonded on the insulating paper in the following manner; thereby protect a side of the straight portion of the opposite sides of straight portion of a lead and another lead, this mode is that protection sheet extends between two zones that insulating paper contacts with the straight portion of lead respectively.That is to say, an object of the present invention is to provide a kind of electronic unit, it makes a lead acquisition double the electrical insulation characteristics of conventional wires, and another lead is identical with conventional wires.In this case, compare,, can produce medium electronic unit effectively though that the amount of protection sheet has increased is about 20% with the electronic unit of routine.
Another object of the present invention provides and comprises that at least two (2) open the electronic unit of protection sheet; the width of protection sheet is slightly wideer than the width of the straight portion of lead; described protection sheet according to make protection sheet respectively a side of the straight portion of guardwire mode and be bonded in the contacted insulating paper of the straight portion of lead on; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is bonded on the insulating paper in the following manner; thereby protect a side of the straight portion of the opposite sides of straight portion of a lead and another lead, this mode is that protection sheet extends between two zones that insulating paper contacts with the straight portion of lead respectively.That is to say, an object of the present invention is to provide a kind of in light weight and electronic unit that size is little, wherein positive negative conductor has the conventional wires of doubling electrical insulation characteristics of size like that, and the amount with protection sheet reduces 61% simultaneously.
Another object of the present invention provides the electronic unit that is equipped with protection sheet, and protection sheet has the adhesive that partly is applied on its bonding side, thereby reduces the weight of electronic unit, and reduces the amount of adhesive, keeps enough adhesions simultaneously, and reduces ESR.
Another object of the present invention provides a kind of electronic unit that is equipped with protection sheet, protection sheet has by following a kind of form and partly is applied to adhesive on its bonding side, be adhesive on the direction of carrying protection sheet, and the form of extending as the crow flies continuously in the center of the Width of protection sheet; Form at the oblique line ladder at side upwardly extending intermittence of carrying protection sheet; Form at the vertical line ladder at side upwardly extending intermittence of carrying protection sheet; On Width, be spaced apart from each other and in the form of upwardly extending two straight lines in side of carrying protection sheet; Perhaps in the form of the upwardly extending scattering point in side of carrying protection sheet.That is to say that an object of the present invention is to provide lightweight electronic unit, it has reduced adhesive, keeps enough adhesions simultaneously, and reduce the ESR of electronic unit.
Another purpose of the present invention provides a kind of being used for by a plurality of electrode foils are twisted in the method for producing electronic unit with a plurality of insulating papers that are inserted between the electrode foil, each electrode foil has to form and has straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a protection sheet that is bonded on the insulating paper, thereby increased the electrical insulation characteristics between the electrode foil, described method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before bonding protection sheet insulating paper zone is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Thereby at least two (2) protection sheets with narrow width are bonded on the insulating paper, and wherein a protection sheet is bonded on the insulating paper, and another protection sheet is bonded on another insulating paper, and insulating paper contacts with a side of lead straight portion.That is to say that an object of the present invention is to provide a kind of method in light weight and electronic unit that size is little that is used for producing effectively, wherein protection sheet accurately is arranged in the electronic unit, keeps the excellent electric insulation characteristic simultaneously, and reduces ESR.
[method that is used to deal with problems]
In brief; the present invention relates to a kind of electronic unit that comprises following element; this element is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; lead forms and has the straight portion with preset width respectively; this element also is equipped with the protection sheet that is bonded in respectively on the insulating paper; thereby the electrical insulation characteristics between the increase electrode foil; insulating paper contacts with at least one side of the straight portion of lead 3; described electronic component comprises that at least two (2) open protection sheet; protection sheet has predetermined narrow width; this width slightly is wider than the width of the straight portion of lead, each protection sheet be bonded in respectively with contacted each insulating paper of the straight portion of lead on, thereby a side of the straight portion of guardwire.
In addition; the present invention relates to a kind of electronic unit that comprises following element; this element is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; lead forms and has the straight portion with preset width respectively; this element also is equipped with the protection sheet that is bonded in respectively on the insulating paper; thereby the electrical characteristics between the electrode foil have been increased; insulating paper contacts with at least one side of the straight portion of lead 3; described electronic component comprises that at least four (4) open protection sheet; protection sheet has predetermined narrow width; this width slightly is wider than the width of the straight portion of lead; wherein two (2) open protection sheet and are bonded on contacted each insulating paper in two sides with the lead straight portion, thus side of guardwire straight portion and opposite sides.
In addition; the present invention relates to a kind of electronic unit that comprises following element; this element is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; this lead forms and has the straight portion with preset width respectively; this element also is equipped with the protection sheet on the contacted insulating paper at least one side that is bonded in respectively with the lead straight portion; thereby increased the electrical insulation characteristics between the electrode foil; described electronic unit comprises at least one protection sheet; protection sheet has the width slightly wideer than the width of lead straight portion; and be bonded on the insulating paper according to the mode of a side that makes protection sheet guardwire straight portion; this insulating paper contacts with a straight portion of lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is according to making it at insulating paper respectively and the mode of extending between contacted two zones of the straight portion of lead and being bonded on the insulating paper, thereby protects a side of the straight portion of the opposite sides of straight portion of a lead and another lead.
In addition; the present invention relates to a kind of electronic unit that comprises following element; this element is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; this lead forms and has the straight portion with preset width respectively; this element also is equipped with the protection sheet on the contacted insulating paper at least one side that is bonded in respectively with the straight portion of lead 3; thereby increased the electrical insulation characteristics between the electrode foil; described electronic unit comprises that at least two (2) open protection sheet; protection sheet has the width slightly wideer than the width of the straight portion of lead; described protection sheet according to make protection sheet respectively a side of guardwire straight portion mode and be bonded on the insulating paper; this insulating paper contacts with the straight portion of lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is according to making it at insulating paper respectively and the mode of extending between contacted two zones of lead straight portion and being bonded on the insulating paper, thereby protects a side of the straight portion of the opposite sides of straight portion 3b of a lead and another set of lead.
In addition, the present invention is characterized in that protection sheet has the adhesive that is applied to whole or in part on its bonding side.
In addition, the present invention is characterized in that, protection sheet has by following a kind of form and partly is applied to adhesive on its bonding side, and promptly adhesive is on the direction of carrying protection sheet and the form of extending as the crow flies continuously in the center of the Width of protection sheet; Form at the oblique line ladder at side upwardly extending intermittence of carrying protection sheet; Form at the vertical line ladder at side upwardly extending intermittence of carrying protection sheet; On Width, be spaced apart from each other and in the form of upwardly extending two straight lines in side of carrying protection sheet; Perhaps in the form of the upwardly extending scattering point in side of carrying protection sheet.
In addition, the present invention relates to a kind of being used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the electrode foil, each electrode foil has to form and has the straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a bonding protection sheet thereon, thereby improved the electrical insulation characteristics between the electrode foil, described method following steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Thereby at least two (2) protection sheets with narrow width are bonded on the insulating paper; wherein a protection sheet is bonded on the insulating paper; and another protection sheet is bonded on another insulating paper, and insulating paper contacts with a side of the straight portion of lead.
In addition, the present invention relates to a kind of being used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the electrode foil, each electrode foil has to form and has the straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a bonding protection sheet thereon, thereby improved the electrical insulation characteristics between the electrode foil, described method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Be bonded on the insulating paper thereby open the protection sheet with narrow width with four (4), wherein preceding two protection sheets are bonded on the insulating paper, and two protection sheets are bonded on another insulating paper in addition, and insulating paper contacts with two sides of lead straight portion.
In addition, the present invention relates to a kind of being used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the electrode foil, each electrode foil has to form and has the straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a bonding protection sheet thereon, thereby improved the electrical insulation characteristics between the electrode foil, described method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Thereby three (3) protection sheets are bonded on the insulating paper altogether, and wherein two protection sheet and protection sheets with broad width with narrow width are bonded in respectively on the insulating paper, and insulating paper contacts with two sides of lead straight portion.
In addition, the present invention relates to a kind of being used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the electrode foil, each electrode foil has to form and has the straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a bonding protection sheet thereon, thereby improved the electrical insulation characteristics between the electrode foil, described method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Thereby two (2) protection sheets are bonded on the insulating paper altogether; the protection sheet that wherein has a broad width is bonded on the contacted insulating paper in side with the lead straight portion, and another protection sheet with narrow width then is bonded on the insulating paper that all contacts with two sides of lead straight portion.
[advantage of the present invention]
According to the present invention; a kind of electronic unit that comprises following element can be provided; this element is formed with a plurality of electrode foils that twist in many insulating papers; this insulating paper is inserted between the electrode foil; electrode foil has the many leads that are separately fixed on it; lead forms and has the straight portion with preset width respectively; this element also is equipped with the protection sheet that is bonded in respectively on the insulating paper; thereby increased the electrical insulation characteristics between the electrode foil; insulating paper contacts with at least one side of the straight portion of lead 3; described electronic component comprises that at least two (2) open protection sheet; protection sheet has predetermined narrow width; this width is wider than the width of the straight portion of lead slightly, each protection sheet be bonded in respectively with contacted each insulating paper of the straight portion of lead on, thereby a side of the straight portion of guardwire.Thereby can obtain a kind of in light weight and electronic unit that size is little effectively, and to use with the protection sheet of routine and compare, it is about 75% that its amount with protection sheet reduces, and to reach same electrical insulation characterisitic effect, greatly reduced the ESR of electronic unit simultaneously.
According to the present invention; a kind of electronic unit can be provided; it has at least four (4) and opens protection sheet; protection sheet has the predetermined narrow width slightly wideer than the width of the straight portion of lead; wherein two (2) protection sheets are bonded on each insulating paper; thereby side of guardwire straight portion and opposite sides, insulating paper contacts with two sides of lead straight portion.Therefore the electronic unit that provides like this has the effect that electronic unit is in light weight and size is little; electrical insulation characteristics is brought up to the twice size of about conventional electrical parts simultaneously; in the conventional electrical parts; have only a side of the straight portion of terminal to be protected; and the electronic unit with routine is compared, and the amount of protection sheet has reduced about 20%.In addition, effect is to compare with the electronic unit of routine, has greatly reduced the ESR of electronic unit, in the conventional electrical parts, just constitutes electric insulation on a side of the straight portion of terminal.Incidentally, compare with the GPF (General Protection False paper of two sides of the straight portion that is used for the guardwire joint, the amount of protection sheet can reduce about 88%.
Can provide a kind of electronic unit according to the present invention; it has at least one protection sheet; the width of protection sheet is slightly wideer than the straight portion width of lead; and be bonded on the insulating paper according to the mode of a side that makes protection sheet guardwire straight portion; this insulating paper contacts with a straight portion of lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is bonded on the insulating paper according to make its mode of extending between insulating paper and contacted two zones of lead straight portion, thereby protects a side of the straight portion of the opposite sides of straight portion of a lead and another lead.Therefore this electronic unit has the effect that a lead acquisition doubles the electrical insulation characteristics of conventional wires size, and another lead is identical with conventional wires.In this case, compare,, can produce medium electronic unit effectively though that the amount of protection sheet has increased is about 20% with the electronic unit of routine.
According to the present invention; a kind of electronic unit can be provided; it has at least two (2) and opens protection sheet; the width of protection sheet is slightly wideer than the straight portion width of lead; described protection sheet according to make protection sheet respectively a side of guardwire straight portion mode and be bonded on the insulating paper; this insulating paper contacts with the straight portion of lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is according to making it at insulating paper respectively and the mode of extending between contacted two zones of the straight portion of lead and being bonded on the insulating paper, thereby protects a side of the straight portion of the opposite sides of straight portion of a lead and another lead.Therefore the electronic unit that provides like this has the effect that electronic unit is in light weight and size is little, and wherein positive negative conductor has the electrical insulation characteristics that doubles the conventional wires size, and the amount of protection sheet has reduced 61%.
According to the present invention, a kind of electronic unit can be provided, it comprises protection sheet, protection sheet has the adhesive that partly is applied on its bonding side.Therefore can reduce the weight of electronic unit along with reducing adhesive, but keep enough adhesions, and reduce ESR.
Can produce a kind of electronic unit according to the present invention, it comprises protection sheet, protection sheet has the adhesive that partly is applied to by following a kind of form on its bonding side, and promptly adhesive is on the direction of carrying protection sheet and the form of extending as the crow flies continuously in the center of the Width of protection sheet; Form at the oblique line ladder at side upwardly extending intermittence of carrying protection sheet; Form at the vertical line ladder at side upwardly extending intermittence of carrying protection sheet; On Width, be spaced apart from each other and in the form of upwardly extending two straight lines in side of carrying protection sheet; Perhaps in the form of the upwardly extending scattering point in side of carrying protection sheet.Therefore the electronic unit that provides like this has the lighter effect of electronic unit weight, and wherein adhesive is reduced, but keeps enough adhesions, and has reduced the ESR of electronic unit.
According to the present invention, providing a kind of is used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the electrode foil, each electrode foil has to form and has the straight portion with preset width, and be fixed on lead on each electrode foil, insulating paper contacts with at least one side of lead straight portion, and has a bonding protection sheet thereon, thereby improved the electrical insulation characteristics between the electrode foil, described method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion of lead; Thereby at least two (2) protection sheets with narrow width are bonded on the insulating paper, and wherein a protection sheet is bonded on the insulating paper, and another protection sheet is bonded on another insulating paper, and insulating paper contacts with a side of lead straight portion.Therefore this method can be produced a kind of in light weight and electronic unit that size is little effectively, and wherein protection sheet accurately is arranged in the electronic unit, keeps the excellent electric insulation characteristic simultaneously, and reduces ESR.
Description of drawings
Fig. 1 to Figure 26 relates to embodiments of the invention.
Fig. 1 is the perspective view of the electrolytic capacitor element that shows as an example of electronic unit of the present invention.
Fig. 2 is by partly cut-away, to show the perspective view of its inner electrolytic capacitor element of forming.
Fig. 3 is delivery electrodes paper tinsel and insulating paper, thereby twists in together, simultaneously with protection sheet according to being transported to the perspective view of insulating paper with the vertical substantially direction of insulating paper throughput direction.
Fig. 4 is the plane graph of insulating paper and electrode foil, is bonded with protection sheet on the insulating paper, and electrode foil has lead fixed thereon, and electrode foil is by the protection sheet protection that is bonded on the insulating paper.
Fig. 5 is the end view of lead, and it carries out part with vertical section and dissects, to show the straight portion by the lead of protection sheet protection.
Fig. 6 is the end view of lead, and it carries out part with vertical section and dissects, and showing the straight portion by the lead of insulating paper protection, insulating paper has and utilizes the adhesive that is covered with protection sheet and bonding thereon protection sheet.
Fig. 7 is the end view of lead, and it carries out part with vertical section and dissects, showing straight portion by the lead of insulating paper protection, insulating paper have the certain applications of utilizing on protection sheet adhesive and bonding thereon protection sheet.
Fig. 8 is the perspective view that is used for the device of feeding protection sheet.
Fig. 9 to Figure 16 has shown the state that is used for the feeding protection sheet.
Fig. 9 is the end view of the essential part of protection sheet feed arrangement, has shown the stand-by state of feed arrangement.
Figure 10 is the end view of the essential part of protection sheet feed arrangement, has shown that feed arrangement is bonding to protection sheet the state on the insulating paper.
Figure 11 is the end view of the essential part of protection sheet feed arrangement, has shown to allow electrode paper and the rolled-up state of insulating paper.
Figure 12 is the end view of the essential part of protection sheet feed arrangement, has shown the state that is used for the feeding protection sheet.
Figure 13 is the end view of the essential part of protection sheet feed arrangement, has shown the state that is used to begin to adsorb protection sheet.
Figure 14 is the end view of the essential part of protection sheet feed arrangement, has shown the state that is used to cut and clamp protection sheet.
Figure 15 is the end view of the essential part of protection sheet feed arrangement, has shown the state that is used for the feeding protection sheet.
Figure 16 is the end view of the essential part of protection sheet feed arrangement, has shown the state that is used to discharge cutter.
Figure 17 to Figure 22 has shown with different forms the situation of adhesive application in protection sheet.
Figure 17 is the plane graph of protection sheet, its according on the direction of feed and the form of straight lines of extending continuously at the center of the Width of protection sheet and with adhesive application on protection sheet.
Figure 18 is the plane graph of protection sheet, its according to the oblique line form at the intermittence of on the direction of feed of protection sheet, extending with adhesive application on protection sheet.
Figure 19 is the plane graph of protection sheet, its according to the vertical line form at the intermittence of on the direction of feed of protection sheet, extending with adhesive application on protection sheet.
Figure 20 is the plane graph of protection sheet, its according to the form of straight lines of on spaced apart on the Width and direction of feed, extending each other and with adhesive application at protection sheet on protection sheet.
Figure 21 is the plane graph of protection sheet, its according to the oblique line grid configuration at the intermittence of on the direction of feed of protection sheet, extending with adhesive application on protection sheet.
Figure 22 is the plane graph of protection sheet, its according to the scattering point form of on the direction of feed of protection sheet, extending with adhesive application on protection sheet.
Figure 23 to 26 shown with vertical section and dissectd, and above be bonded with the end view of electrolytic capacitor element under different conditions of protection sheet.
Figure 23 is the end view of electrolytic capacitor element, and it has two (2) and opens the protection sheets with narrow width, protection sheet protect according to each protection sheet each positive negative conductor straight portion a side mode and be bonded on the electrolytic capacitor element.
Figure 24 is the end view of electrolytic capacitor element, and it has four (4) and opens the protection sheet of tool narrow width, protection sheet protect respectively according to protection sheet positive negative conductor straight portion two sides mode and be bonded on the electrolytic capacitor element.
Figure 25 is the end view of electrolytic capacitor element; its have one bonding thereon, have a protection sheet of broad width; thereby protect side of the straight portion of positive negative conductor respectively; and have a bonding protection sheet that, has narrow width thereon, thereby only protect the straight portion of cathode conductor.
Figure 26 is the end view of electrolytic capacitor element; its have one bonding thereon, have a protection sheet of broad width; thereby protect a side of the straight portion of positive negative conductor respectively; and have two bonding protection sheets that, have narrow width thereon, thereby protect the straight portion of positive negative conductor respectively.
Figure 27 is the end view of the electrolytic capacitor element of routine techniques, and wherein the protection sheet of a broad width is used for so that extend between the straight portion of positive negative conductor, thereby protects the straight portion of positive negative conductor.
The explanation of label and symbol
The electrolytic capacitor of one of them example of 1 electronic unit
2 elements
3 leads
The 3a joint
The 3b straight portion
3c electrode foil built-in edge
The 3d pierced holes
The 3P positive wire
The 3M cathode conductor
4 electrode foils
4P positive electrode paper tinsel
The 4M negative electrode foil
5 insulating papers
The 5A insulating paper
The 5B insulating paper
6 protection sheets
The bonding side of 6a
6b protects paper roll
The 6c free end
The 6A protection sheet
The 6B protection sheet
The electrolytic capacitor of one of them example of 11 electronic units
12 elements
12a rolls up end
13 adhesives
13a adhesive application side
13A is in the straight line at Width center
The oblique line ladder at the intermittence that 13B extends on direction of feed
The vertical line ladder at the intermittence that 13C extends on direction of feed
The a pair of straight line that on Width, is spaced apart from each other of 13D
The oblique line grid at the intermittence that 13E extends on direction of feed
The scattering point that 13F is provided with and extends off and on regularly on direction of feed
14 adhesive tapes
15 are used to roll the device of electrolytic capacitor
16 are used for the device of feeding protection sheet
16A is used for the device of feeding protection sheet
16B is used for the device of feeding protection sheet
18 bases
19 arms
20 roll holder
21 spools
22 reels
23 deflector rolls
24 advancement arms
25 deflector rolls
26 feed rolls
28 knife rests
29 guide rails
30 are used for the workbench of feeding protection sheet
31 guide shafts
32 compression springs
33 are used to cylinder that cutter is moved up and down
34 adsorption heads
35 absorption arms
36 adsorption head cylinders
38 adsorption heads
39 cutters
40 guide table
41 protection sheet binding platforms
The A arrow
The B arrow
The C arrow
The D arrow
The E arrow
The F arrow
The G arrow
The length of L protection sheet (width on the roll up direction)
The width of W protection sheet (length on the roll up direction)
Embodiment
Hereinafter with reference to describing the present invention in detail as the embodiment as shown in the accompanying drawing.
In Figure 23, label 11 expression electrolytic capacitors 11, it is an example according to electrolysis means of the present invention, and comprise capacitor element 12, capacitor element 12 is formed with a plurality of electrode foils 4 that twist in many insulating papers 5, insulating paper 5 is inserted between the electrode foil 4, and electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B.Capacitor element 12 also is provided with many leads 3, and lead 3 comprises positive wire 3P and cathode conductor 3M, and they respectively have the straight portion 3b with preset width that respectively is fixed on cathode foil 4P and the anode foil 4M.Capacitor element 12 also is provided with protection sheet 6, and protection sheet 6 is bonded in respectively on the insulating paper 5, thus guardwire 3, and further improve electrical insulation characteristics between electrode foil 4P and the 4M, insulating paper 5 contacts with at least one side of the straight portion 3b of lead 3.
Electrolytic capacitor 11 comprises many protection sheets 6; protection sheet 6 comprises that at least two (2) open protection sheet 6A and 6B; they have predetermined narrow width; promptly slightly be wider than the width of the straight portion 3b of lead 3; each protection sheet 6 be bonded in respectively with contacted each insulating paper 5A of the straight portion 3b of lead 3 and 5B on, thereby the side of the straight portion 3b of guardwire 3.
Or rather, according to the present invention, have the protection sheet 6A of predetermined narrow width and 6B be approximately shown in the twice of straight portion 3b width of lead 3 wide.More particularly, as shown in Figure 4, the width W of protection sheet 6 is the length on the roll up direction, and it is the twice of straight portion 3b width of lead 3 that this width W is not limited to.The embodiment of Fig. 4 has shown that the narrow width W of protection sheet 6 is approximately 7.5 times wide of straight portion 3b width of lead 3.In fact, compare with the conventional width of protection sheet 6, the width W of this estimation is extremely narrow.Incidentally, the length L of protection sheet 6 to be cut off slightly is shorter than the width of electrode foil 4, as shown in Figure 4.
In Figure 23, positive wire 3P is fixed on the positive electrode paper tinsel 4P, and straight portion 3b is attached on the lateral surface of positive electrode paper tinsel 4P regularly, and positive electrode paper tinsel 4P rolls by the so-called fixture (not shown) that comprises pricker.Cathode conductor 3M is fixed on the negative electrode foil 4M, and straight portion 3b is attached on the lateral surface of the rolled-up negative electrode foil 4M by same apparatus regularly.
Capacitor element 12 has the insulating paper 5B that twists in positive electrode paper tinsel 4P inboard and twists in the insulating paper 5A in the positive electrode paper tinsel 4P outside.Capacitor element 12 has the insulating paper 5A that twists in negative electrode foil 4M inboard and twists in the insulating paper 5B in the negative electrode foil 4M outside.
As shown in Figure 17, be used to protect the protection sheet 6A of the straight portion 3b of positive wire 3P, it is attached in the outside of rolled-up insulating paper 5A by adhesive 13.Be used to protect the protection sheet 6B of the straight portion 3b of cathode conductor 3M, it is connected on the outside of rolled-up insulating paper 5B by adhesive 13.
As shown in fig. 1, the volume end of capacitor element 12 (roll end) 12 is fixed on the element body by adhesive tape 14.Be contained in the aluminum hull (not shown) afterwards with electrolytic solution (not shown) dipping capacitor element 12, and with it, seal the opening of aluminum hull then with the fluid sealant (not shown), and afterwards opening portion is cured processing.Thereby capacitor element 12 is processed into electrolytic capacitor 11 at last.
Next, with reference to Figure 24, electrolytic capacitor 11 is examples according to electrolysis means of the present invention, and comprise capacitor element 12, capacitor element 12 is formed with a plurality of electrode foils 4 that twist in many insulating papers 5, insulating paper 5 is inserted between the electrode foil 4, and electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B.Capacitor element 12 also is provided with a plurality of leads 3, and lead 3 comprises positive wire 3P and cathode conductor 3M, and they respectively have the straight portion 3b with preset width that respectively is fixed on cathode foil 4P and the anode foil 4M.Capacitor element 12 also is provided with many protection sheets 6, and protection sheet 6 is bonded in respectively on insulating paper 5A and the 5B, thereby improves electrical insulation characteristics between electrode foil 4P and the 4M, and insulating paper 5A and 5B contact with at least one side of the straight portion 3b of lead 3.
Electrolytic capacitor 11 comprises that at least four (4) open protection sheet 6; they have predetermined narrow width; promptly slightly be wider than the width of the straight portion 3b of lead 3; wherein two (2) open protection sheet 6 and are bonded on each the insulating paper 5A and 5B that all contacts with side and the opposite sides of the straight portion 3b of lead 3, thus two sides of the straight portion 3b of guardwire 3.
As shown in Figure 17, be used to protect the protection sheet 6A of the straight portion 3b of positive wire 3P, it is attached on the outside of rolled-up insulating paper 5B by adhesive 13, and is attached on the outside of rolled-up insulating paper 5A.Be used to protect the protection sheet 6B of the straight portion 3b of cathode conductor 3M, it is attached on the outside of insulating paper 5A by adhesive 13, and is attached on the outside of rolled-up insulating paper 5B.
Next, with reference to Figure 25, electrolytic capacitor 11 is examples according to electrolysis means of the present invention, and comprise capacitor element 12, capacitor element 12 is formed with a plurality of electrode foils 4 that twist in many insulating papers 5, insulating paper 5 is inserted between the electrode foil 4, and electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B.Capacitor element 12 also is provided with a plurality of leads 3, and lead 3 comprises positive wire 3P and cathode conductor 3M, and they respectively have the straight portion 3b with preset width that respectively is fixed on cathode foil 4P and the anode foil 4M.Capacitor element 12 also is provided with many protection sheets 6, and it comprises protection sheet 6A and 6B, and they are bonded in respectively on the contacted insulating paper 5A in a side and 5B with the straight portion 3b of lead 3, thereby improves the electrical insulation characteristics between electrode foil 4P and the 4M.
Electrolytic capacitor 11 comprises at least one protection sheet 6B; the width of protection sheet 6B slightly is wider than the width of the straight portion 3b of lead 3M, and according to the mode of the side of the straight portion 3b that makes protection sheet 6B guardwire 3M and be bonded in contacted insulating paper 5A of a straight portion 3b of lead 3 and 5B on.
Electrolytic capacitor 11 comprises that also another has the protection sheet 6A of broad width.Another protection sheet; be protection sheet 6A; it is according to making protection sheet 6A at insulating paper 5A respectively and the mode of extending between contacted two zones of the straight portion 3b of lead 3P and 3M and being bonded on the insulating paper 5A, thus the side of the straight portion 3b of the opposite sides of the straight portion 3b of guardwire 3M and lead 3P.
Next, with reference to Figure 26, electrolytic capacitor 11 is examples according to electrolysis means of the present invention, and comprise capacitor element 12, capacitor element 12 is formed with a plurality of electrode foils 4 that twist in many insulating papers 5, insulating paper 5 is inserted between the electrode foil 4, and electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B.Capacitor element 12 also is provided with a plurality of leads 3, and lead 3 comprises positive wire 3P and cathode conductor 3M, and they respectively have the straight portion 3b that respectively is fixed on cathode foil 4P and the anode foil 4M.
Capacitor element 12 also is provided with many protection sheets 6; protection sheet 6 comprises protection sheet 6A and 6B; they are bonded in respectively on the contacted insulating paper 5A in a side and 5B with the straight portion 3b of lead 3, thereby have improved the electrical insulation characteristics between electrode foil 4P and the 4M.
Electrolytic capacitor 11 comprises that at least two (2) open protection sheet 6B; their width slightly is wider than the width of the straight portion 3b of lead 3P and 3M, and according to make protection sheet 6B respectively the side of the straight portion 3b of guardwire 3P and 3M mode and be bonded in the contacted insulating paper 5 of the straight portion 3b of lead 3P and 3M on.
Electrolytic capacitor 11 comprises that also another has the protection sheet 6A of broad width.This another protection sheet 6A; it is according to making protection sheet 6A at insulating paper 5A respectively and the mode of extending between contacted two zones of the straight portion 3b of lead 3P and 3M and being bonded on the insulating paper 5A, thus the side of the straight portion 3b of the opposite sides of the straight portion 3b of guardwire 3M and lead 3P.
Next will describe adhesive 13 will be applied to form on the adhesive application zone 13a of protection sheet 6.According to the present invention, adhesive 13 can be applied on the whole bonding side of protection sheet 6.Yet in order to save the amount of adhesive, and in order to reduce to roll capacitor element 12 in the radial direction the thickness and the weight of capacitor element 12, adhesive 13 can partly be applied on the bonding side 6a of protection sheet 6.Adhesive 13 can be applied on the bonding side 13a of protection sheet 6 in the 13a of adhesive application zone, and it is a kind of on the direction of feed of protection sheet 6, the form of the straight line 13A that extends continuously in the center of the bonding side 6a of protection sheet 6, as shown in Figure 17.Figure 18 has shown the form of the oblique line ladder 13B at a kind of intermittence of extending on the direction of feed of protection sheet 6.Figure 19 has shown the form of the vertical line ladder 13C at a kind of intermittence of extending on the direction of feed of protection sheet 6.Figure 20 has shown and a kind ofly has been spaced apart from each other on Width, and the form of the straight line 13D that extends in its both sides on the direction of feed of protection sheet 6.Figure 21 has shown the form of the oblique line grid 13E at a kind of intermittence of extending on the direction of feed of protection sheet 6.Figure 22 has shown a kind of arrangement regularly, and the form of the scattering point 13F that extends off and on the direction of feed of protection sheet 6.
Next (16A, 16B), this device is a part that is used for forming by rolling technology the equipment of electrolytic capacitor of the present invention to describe the device 16 that is used for the feeding protection sheet with reference to Fig. 3 to Figure 16.
In Fig. 3, operation electrolytic capacitor rolling device 15 so that pair of electrodes paper tinsel 4P and 4M are rolled along direction left, and is side by side supplied with a pair of insulating paper 5A and 5B.Label 16 expressions are used for the device of feeding protection sheet 6.Operation protection apparatus for paper supplying 16, so as with the vertical substantially direction of the direction of delivery electrodes paper tinsel and insulating paper on feeding protection sheet 6.Protection sheet 6 cuts with random length, and is bonded on the insulating paper 5, and its bonding region is fixed on covering the straight portion 3b of the lead 3 on the electrode foil 4.Fig. 3 has shown that protection sheet 6A is bonded on the insulating paper 5A and the corresponding position of straight portion 3b of lead 3P, and insulating paper 5B goes up and the corresponding position of straight portion 3b of lead 3M and protection sheet 6B is bonded in.
Next, will according to Fig. 8 and Fig. 9 describe in detail protection sheet feed arrangement 16 (16A, 16B).Because protection sheet 6 need be according to protection sheet 6 with the mode of guardwire 3P and 3M and be bonded in respectively on insulating paper 5A and the 5B; so a pair of protection sheet feed arrangement 16A and 16B are provided; one of them is located at top position; and another is located at lower position, and lead 3P and 3M are separately fixed on electrode foil 4P and the 4M.Incidentally, because mechanism is identical, so (16A 16B) gives identical label, but on the protection sheet direction of feed, one of them mechanism orientates as and departs from another mechanism slightly for protection sheet feed arrangement 16.
Protection sheet feed arrangement 16A consists essentially of base 18, be fixed on arm 19 on the base 18, be fixed on roll holder 20, reel 22 on the arm 19; reel 22 has winding and be rotatably installed in protection paper roll 6b on the spool 21 thereon, and spool 21 is carried on the roll holder 20.Reel 22 rotations run out of until protection sheet 6 with feeding protection sheet 6.
In the path of carrying protection sheet 6; be provided with deflector roll 23; advancement arm 24; feed rolls 25,26; knife rest 28; guide rail 29; be slidably mounted in the protection sheet transport platform 30 on the guide rail; the a pair of guide shaft 31 that is supporting knife rest 28 slidably; a pair of around this compression spring 32 that is used for normally upwards promoting knife rest 28 that guide shaft is provided with; be used to cylinder 33 that cutter is moved up and down; be used to adsorb the adsorption head 34 of protection sheet 6; be used to support the arm 35 of adsorption head; be used to cylinder 36 that adsorption head 34 is moved up and down; be used for making adsorption head 34 at the mobile cylinder 38 of horizontal plane; be used to cut the cutter 39 of protection sheet 6; be used to guide the guide table 40 of protection sheet 6; be used for the cooperation of adsorption head 34 under protection sheet bonded to workbench 41 on the insulating paper 5.
Incidentally,, and show, so omitted explanation protection sheet feed arrangement 16B with identical label because protection sheet feed arrangement 16B is identical in mechanical aspects with protection sheet feed arrangement 16A.
The method that is used to produce electrolysis means of the present invention is with a plurality of electrode foil 4 (4P, 4M) and a plurality of insulating paper 5 (5A that are inserted between the electrode foil 4,5B) twist in together, electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B, electrode foil 4P and 4M respectively have to form and have the lead 3 that has preset width and be fixed on the straight portion 3b on the electrode foil, and this method also comprises protection sheet 6 is bonded in respectively on the contacted insulating paper 5 at least one side with the straight portion 3b of lead 3, thereby improve electrode foil 4 (4P, electrical insulation characteristics 4M), this method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet 6 that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion 3b of lead 3; Thereby bonding at least two (2) protection sheets altogether with narrow width, wherein a protection sheet is bonded on the insulating paper, and another protection sheet is bonded on another insulating paper, insulating paper contacts with the side of the straight portion 3a of lead 3.
The method that is used to produce electrolysis means of the present invention is with a plurality of electrode foil 4 (4P, 4M) and a plurality of insulating paper 5 (5A that are inserted between the electrode foil 4,5B) twist in together, electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M, and insulating paper 5 comprises insulating paper 5A and 5B, electrode foil 4P and 4M respectively have to form and have the lead 3 that has preset width and be fixed on the straight portion 3b on the electrode foil, and this method also comprises protection sheet 6 is bonded in respectively on the contacted insulating paper 5 at least one side with the straight portion 3b of lead 3, thereby improve electrode foil 4 (4P, electrical insulation characteristics 4M), this method comprises the steps: by substantially perpendicular to the direction of the insulating paper that will roll of transmission, just in time before the insulating paper zone of bonding protection sheet is rolled, the protection sheet 6 that will have predetermined narrow width is supplied to insulating paper respectively, and this predetermined narrow width slightly is wider than the width of the straight portion 3b of lead 3; Thereby bonding four (4) protection sheets altogether with narrow width; wherein preceding two protection sheets are bonded on the insulating paper of insulating paper 5A and 5B; and two protection sheets are bonded on another insulating paper of insulating paper 5A and 5B in addition, and insulating paper 5A and 5B contact with two sides of the straight portion 3b of lead 3.
The method that is used to produce electrolysis means of the present invention is with a plurality of electrode foil 4 (4P; 4M) and a plurality of insulating paper 5 (5A that are inserted between the electrode foil 4; 5B) twist in together; electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M; and insulating paper 5 comprises insulating paper 5A and 5B; electrode foil 4P and 4M respectively have to form and have the lead 3 that has preset width and be fixed on the straight portion 3b on the electrode foil; and this method also comprises protection sheet 6 is bonded in respectively on the contacted insulating paper 5 at least one side with the straight portion 3b of lead 3; thereby improve electrode foil 4 (4P; electrical insulation characteristics 4M); this method comprises the steps: respectively with different timings; substantially perpendicular to the direction of the insulating paper that will roll of transmission; just in time before the insulating paper of bonding protection sheet partly is rolled; the protection sheet 6A that will have the protection sheet 6B of predetermined narrow width and have a broad width is supplied to insulating paper 5; should be scheduled to the width that narrow width slightly is wider than the straight portion 3b of lead 3; but the side of the opposite sides of the straight portion 3b of this broad width guardwire 3P and the straight portion 3b of another lead 3M; thereby three (3) protection sheets are bonded on the insulating paper 5 altogether; wherein two protection sheet 6B and protection sheet 6A with broad width with narrow width are bonded in respectively on insulating paper 5A and the 5B, and insulating paper 5A and 5B contact with two sides of the straight portion 3b of lead 3.
The method that is used to produce electrolysis means of the present invention is with a plurality of electrode foil 4 (4P; 4M) and a plurality of insulating paper 5 (5A that are inserted between the electrode foil 4; 5B) twist in together; electrode foil 4 comprises positive electrode paper tinsel 4P and negative electrode foil 4M; and insulating paper 5 comprises insulating paper 5A and 5B; electrode foil 4P and 4M respectively have to form and have the lead 3 that has preset width and be fixed on the straight portion 3b on the electrode foil; and this method also comprises protection sheet 6 is bonded in respectively on the contacted insulating paper at least one side with the straight portion 3b of lead 3; thereby improve electrode foil 4 (4P; electrical insulation characteristics 4M); this method comprises the steps: respectively with different timings; substantially perpendicular to the direction of the insulating paper that will roll of transmission; just in time before the insulating paper of bonding protection sheet partly is rolled; the protection sheet 6A that will have the protection sheet 6B of predetermined narrow width and have a broad width is supplied to insulating paper 5; should be scheduled to the width that narrow width slightly is wider than the straight portion 3b of lead 3; but the side of the opposite sides of the straight portion 3b of this broad width guardwire 3P and the straight portion 3b of another lead 3M; thereby two (2) protection sheets are bonded on the insulating paper 5 altogether; the protection sheet 6A that wherein has a broad width is bonded on the contacted insulating paper 5A in a side with the straight portion 3b of lead 3, and another protection sheet with narrow width is bonded on the insulating paper 5 that all contacts with two sides of the straight portion 3b of lead 3P.
The present invention is the combination of above mentioned member.Its operation is as follows;
With reference to Fig. 8 to Figure 16; the device 16 that is used for feeding protection sheet 6 is in stand-by state; wherein adsorption head 34 stops at Fig. 9 leftmost position; and just be positioned at the top of protection sheet binding platform 41, adsorption head 34 moves to the there by adsorption head feeding cylinder 38 and adsorption head cylinder 36 and absorption arm 35.In this case; as shown in Fig. 3 and Fig. 8; by roll-up device 15 the relative a pair of protection sheet binding platform 41 of two insulating papers of two plate electrode paper tinsel 4P and 4M and lead 3P and 3M is carried respectively; electrode foil 4P and 4M have attached lead 3P and 3M thereon respectively; the insulating paper of lead 3P and 3M will be inserted between electrode foil 4P and the 4M respectively, and be adsorbed on respectively on the downside 41 of adsorption head 34 with the protection sheet (Fig. 4) of random length cutting.
In Figure 10, feed arrangement 16 is in adhering state, wherein operates adsorption head cylinder 36, makes absorption arm 35 and adsorption head 34 move to binding platform 41 places by being directed downwards shown in the arrow A.Thereby the protection sheet 6A that is adsorbed on the adsorption head 34 is bonded on insulating paper 5 and the lead 3 contacted parts, and lead 3 is connected on the electrode foil 4.Or rather, superincumbent adsorption head 34 places, protection sheet 6A is bonded on the insulating paper 5A, as shown in Figure 3, and 34 places of adsorption head below, protection sheet 6B is bonded on the insulating paper 5B, as shown in Figure 3.Adsorption head 34 is distinguished release guard paper 6 then.Fig. 8 has shown a pair of device 16.Below feed arrangement 16B and binding platform 41 be arranged on the top that paper roll plays direction, and top feed arrangement 6A and adhesive sheet 41 are arranged on the below that paper roll plays direction.With this to binding platform 41 under the situation that is separately positioned on same position on the roll up direction, protection sheet 6A and 6B side by side are being bonded on the insulating paper respectively on the binding platform.Fig. 3 supplies with protection sheet 6B before having shown binding platform 41 below lead 3M arrives at once, and protection sheet 6B is bonded in insulating paper 5B goes up and rolled-up example.Simultaneously, supply with protection sheet 6A before the binding platform 41 on lead 3P arrives at once, and protection sheet 6A is bonded on the insulating paper 5A.
In Figure 11, feed arrangement 16 is in the state that coil paper device 15 can be got up paper roll, wherein operate adsorption head cylinder 36, so that absorption arm 35 and adsorption head 34 move up on the direction shown in the arrow B away from binding platform 41, thereby the electrode foil 4 of coil paper device 15 rollable scheduled volumes and insulating paper 5, as shown in Figure 3.
According to the present invention, protection sheet 6 is according to the vertical substantially direction of the delivery electrodes paper tinsel 4 and the direction of insulating paper 5 and supply with insulating paper 5 so that roll, and protection sheet 6 is feeding before electrode foil 4 and insulating paper 5 roll just.
In Figure 12, feed arrangement 16 is in the state that is used for supplying with protection sheet 6, and wherein adsorption head feeding cylinder 38 is operated and makes adsorption head cylinder 36, absorption arm 35 and adsorption head 34 moving on right as shown by arrow C.Afterwards, adsorption head 34 just stops at the top of guide table 40.Next operate feed arrangement 16,, thereby clamp protection sheet 6, and protection sheet 6 is moved on the direction left shown in the arrow D so that a pair of up-down rollers 26 moves.Thereby carried the protection sheet 6 of scheduled volume, so that can be by random length L tripping protection paper 6, with the straight portion 3b of guardwire 3.As shown in the figure, protection sheet 6A moves until free end 6c arrival protection sheet and is adsorbed a position of 34 absorption.Thereby protection sheet 6 supplies with when pulling out from coil paper 6b, and when reel 22 rotations, is subjected to the guiding of deflector roll 23 and 25.
In Figure 13, feed arrangement 6 is in the state that is used for adsorbing protection sheet, and wherein protection sheet has on the adsorption head of overlapping 34, and is adsorbed on length areas on the adsorption head by the vacuum pulling force.
In Figure 14, feed arrangement 6 is in the state that clamps and cut of being used for, and wherein guide table 41 moves up, and clamps protection sheet 6A below it.Next tool operating operation cylinder 33, so that cutter 39 and knife rest 28 overcome the effect of compression spring 32 and move on the direction shown in the arrow E, thus tripping protection paper 6A.
In Figure 15; feed arrangement 6 is in the state that is used for supplying with protection sheet 6A; wherein adsorption head feeding cylinder 38 is operated and absorption arm 35 and adsorption head 34 is moved with as shown by arrow E direction left, simultaneously a certain amount of cut protection sheet 6A is adsorbed on the adsorption head 34.Thereby protection sheet 6A is delivered on the protection sheet binding platform 41 with adsorption head 34.
In Figure 16, feed arrangement 6 is in the state that is used for discharging cutter 39, and wherein cutter operation cylinder 33 is set as invalidly, and by the effect of compression spring 32 cutter 39 is moved as shown by arrow G.Thereby cutter 39 is released, and adsorption head 34 just is positioned at the top of protection sheet binding platform 41 with cut a certain amount of protection sheet 6A simultaneously.So just finished a circulation of protection sheet feeding, and feed arrangement 6 is back to stand-by state, as shown in Figure 9.
As shown in Figure 17 to Figure 22, according to the present invention, adhesive 13 partly is applied on the protection sheet 6 with various forms, rather than is covered with on protection sheet 6.Therefore, can save a large amount of adhesive 13, obtain enough adhesions simultaneously, and prevent the increase of ESR (equivalent series resistance).
Next, will be according to the feature of Figure 23 to Figure 26 description as the electrolytic capacitor of the present invention 11 of an example of electronic unit.With regard to the embodiment of electrolytic capacitor shown among Figure 23 11, a protection sheet 6A with width slightly wideer than the straight portion 3b width of positive wire 3P, it is bonded on the insulating paper 5A, thus the straight portion 3b of protection positive wire 3P.On the other hand, a protection sheet 6B with width slightly wideer than the straight portion 3b width of cathode conductor 3P, it is bonded on the insulating paper 5B, thus the straight portion 3b of protection cathode conductor 3P.Protection sheet 6A and the 6B length on roll up direction is equivalent to from the protection sheet 6A of apparatus for paper supplying 16 supplies and the width W (Fig. 4) of 6B, as shown in Figure 8.When electrolytic capacitor roll-up device 15 so is provided with; to confirm the position of lead 3; thereby just in time before the insulating paper zone of bonding lead 3 is rolled; apparatus for paper supplying 16 can be supplied with insulating paper 5 with the protection sheet 6 with narrow width respectively; apparatus for paper supplying 16 can be supplied with on good opportunity has the protection sheet 6 of narrow width, so that the straight portion 3b of lead 3 is positioned at the center of the protection sheet with narrow width.
Therefore two protection sheets 6 with narrow width can reasonably be bonded in respectively on two insulating papers, and can be enough to the side of the straight portion 3b of guardwire 3.As a result, compare, can save the amount of protection sheet 6, and can reduce the diameter of capacitor element 12, but also can prevent the increase of ESR with the conventional embodiment shown in Figure 27.Thereby can obtain the good electrolytic capacitor of electrical characteristic 11.
For the embodiment of the electrolytic capacitor shown in Figure 24 11, except the protection sheet of capacitor element as shown in Figure 23 11, capacitor element 11 also has two protection sheets 6.That is to say; the identical protection sheet 6A with narrow width is bonded on the contacted insulating paper 5B of opposite sides with the straight portion 3b of positive wire 3, and the identical protection sheet 6B with narrow width is bonded on the contacted insulating paper 5A of opposite sides with the straight portion 3b of cathode conductor 3.Thereby these two protection sheets 6 with narrow width use with respect to a straight portion 3b of lead 3, with two sides of the straight portion 3b of guardwire 3.Although the ratio of the protection sheet in the capacitor element 12 is little, two sides of the straight portion 3b of lead 3 can both obtain enough protections, and can prevent to increase the diameter and the ESR thereof of capacitor element 12.Thereby can obtain the good electrolytic capacitor of electrical characteristic 11.
For the embodiment of the electrolytic capacitor shown in Figure 25 11; protection sheet 6A with broad width is bonded on the insulating paper 5A; it is extended between two straight portion 3b of lead 3; thereby the opposite sides of the straight portion 3b of the side of the straight portion 3b of protection positive wire 3P and cathode conductor 3M; and the protection sheet 6B with narrow width is bonded on the insulating paper 5B, thereby only protects the side of the straight portion 3b of cathode conductor 3.
Confirm undoubtedly be in capacitor element 12 because the protection sheet 6A with broad width has increased the ratio of protection sheet, it is similar to the capacitor element 12 of routine.Yet it is rational in process of production, just in time supplying with protection sheet 6A and another the protection sheet 6B with narrow width with broad width before capacitor element 12 is rolled.Thereby can protect two sides of the straight portion 3b of the side of straight portion 3b of positive wire 3P and cathode conductor 3M by two protection sheets, and greatly do not increase ESR.Therefore can obtain the good electrolytic capacitor of electrical characteristic 11.
For the embodiment of the electrolytic capacitor shown in Figure 26 11; be similar to the situation among Figure 25; protection sheet 6A with broad width is bonded on the insulating paper 5A; it is extended between two straight portion 3b of lead 3; thereby the opposite sides of the straight portion 3b of the side of the straight portion 3b of protection positive wire 3P and cathode conductor 3M; and the protection sheet 6B with narrow width is bonded on the insulating paper 5B; thereby the side of the straight portion 3b of protection positive wire 3; and another protection sheet 6B with narrow width is bonded on the insulating paper 5B, thus the side of the straight portion 3b of protection cathode conductor 3.
Confirm undoubtedly be in capacitor element 12 because the protection sheet 6A with broad width has increased the ratio of protection sheet, it is similar to the capacitor element 12 of routine.Yet it is rational in process of production, just in time supplying with protection sheet 6A and another the protection sheet 6B with narrow width with broad width before capacitor element 12 is rolled.Thereby two sides of the straight portion 3b of two sides of straight portion 3b that can be by three protection sheets protection positive wire 3P and cathode conductor 3M, and greatly do not increase ESR.Therefore can obtain the good electrolytic capacitor of electrical characteristic 11.
Reference has been described the present invention as the embodiment of the electrolytic capacitor 11 of electronic unit above.Yet be apparent that the present invention is not limited to electrolytic capacitor 11, but comprise the capacitor of any kind that film capacitor or the like for example is as long as capacitor is the type of rolling.
Though so described the present invention, clearly it can change in many ways.This modification is not considered to break away from the spirit and scope of the present invention, and all this remodeling all are intended within the scope of the appended claims involved.

Claims (10)

1. electronic unit that comprises element (12); described element (12) is formed with a plurality of electrode foils that twist in many insulating papers; described insulating paper is inserted between the described electrode foil; described electrode foil has the many leads that are separately fixed on it; described lead forms and has the straight portion with preset width respectively; described element also has been equipped with the protection sheet that is bonded in respectively on the described insulating paper; thereby improved the electrical insulation characteristics between the described electrode foil; described insulating paper contacts with at least one side of the straight portion of lead (3); described electronic unit comprises at least two protection sheets; described protection sheet has the predetermined narrow width slightly wideer than the width of the straight portion of described lead; each described protection sheet be bonded in respectively with contacted each the described insulating paper of the straight portion (3b) of described lead (3) on, thereby protect a side of the straight portion of described lead.
2. electronic unit that comprises following element; described element is formed with a plurality of electrode foils that twist in many insulating papers; described insulating paper is inserted between the described electrode foil; described electrode foil has the many leads that are separately fixed on it; described lead forms and has the straight portion with preset width respectively; described element also has been equipped with the protection sheet that is bonded in respectively on the described insulating paper; thereby the electrical characteristics between the described electrode foil have been improved; described insulating paper contacts with at least one side of the straight portion of described lead; described electronic unit comprises at least four protection sheets; they have the predetermined narrow width slightly wideer than the width of the straight portion of described lead; wherein two described protection sheets are bonded on each the described insulating paper that all contacts with two sides of the straight portion of described lead, thereby protect the side and the opposite sides of the straight portion of described lead.
3. electronic unit that comprises following element; described element is formed with a plurality of electrode foils that twist in many insulating papers; described insulating paper is inserted between the described electrode foil; described electrode foil has the many leads that are separately fixed on it; described lead has the straight portion with preset width respectively; described element also has been equipped with the protection sheet on the contacted insulating paper at least one side that is bonded in respectively with the straight portion of described lead; thereby improved the electrical insulation characteristics between the described electrode foil; described electronic unit comprises at least one protection sheet; described protection sheet has the width slightly wideer than the width of described lead straight portion; and according to make described protection sheet protect described lead straight portion a side mode and be bonded on the described insulating paper; described insulating paper contacts with a straight portion of described lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is according to making protection sheet at insulating paper respectively and the mode of extending between contacted two zones of the straight portion of described lead and being bonded on the insulating paper, thereby protects a side of the straight portion of the opposite sides of straight portion of a lead and another lead.
4. electronic unit that comprises following element; described element is formed with a plurality of electrode foils that twist in many insulating papers; described insulating paper is inserted between the described electrode foil; described electrode foil has the many leads that are separately fixed on it; described lead forms and has the straight portion with preset width respectively; described element also has been equipped with the protection sheet on the contacted insulating paper at least one side that is bonded in respectively with the straight portion of described lead; thereby improved the electrical insulation characteristics between the described electrode foil; described electronic unit comprises at least two protection sheets; they have the width slightly wideer than the width of the straight portion of described lead; described protection sheet according to make described protection sheet can protect respectively described lead straight portion a side mode and be bonded on the described insulating paper; described insulating paper contacts with the straight portion of described lead; described electronic unit comprises that also another has the protection sheet of broad width; described another protection sheet is according to making it at insulating paper respectively and the mode of extending between contacted two zones of the straight portion of described lead and being bonded on the insulating paper, thereby protects a side of the straight portion of the opposite sides of straight portion of a lead and another lead.
5. electronic unit according to claim 1 is characterized in that, described protection sheet has the adhesive that is applied to whole or in part on its bonding side.
6. electronic unit according to claim 5, it is characterized in that, described protection sheet has the adhesive that partly is applied to by following form on its bonding side, and promptly adhesive is on the direction of carrying described protection sheet and the form of extending as the crow flies continuously in the center of the Width of described protection sheet; Form at the oblique line ladder at side upwardly extending intermittence of carrying described protection sheet; Form at the vertical line ladder at side upwardly extending intermittence of carrying described protection sheet; On Width, be spaced apart from each other and in the form of upwardly extending two straight lines in side of carrying protection sheet; The grid configuration of making at the oblique line at side upwardly extending intermittence of carrying described protection sheet; Perhaps in the form of the upwardly extending scattering point in side of carrying protection sheet.
7. one kind is used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the described electrode foil; described electrode foil respectively has to form and has the straight portion with preset width; and be fixed on lead on each described electrode foil; described insulating paper contacts with at least one side of the straight portion of described lead; and has a bonding protection sheet thereon; thereby improved the electrical insulation characteristics between the described electrode foil; described method comprises the steps: by substantially perpendicular to the direction of the described insulating paper that will roll of transmission; just in time before the insulating paper zone of bonding described protection sheet is rolled; the protection sheet that will have predetermined narrow width is supplied to described insulating paper respectively; described predetermined narrow width slightly is wider than the width of the straight portion of described lead; thereby at least two protection sheets with narrow width are bonded on the described insulating paper; wherein protection sheet is bonded in wherein on the insulating paper; and another protection sheet is bonded on another insulating paper, and described insulating paper contacts with a side of the straight portion of described lead.
8. one kind is used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the described electrode foil; described electrode foil respectively forms and has the straight portion with preset width; and be fixed on lead on each described electrode foil; described insulating paper contacts with at least one side of the straight portion of described lead; and has a bonding protection sheet thereon; thereby improved the electrical insulation characteristics between the described electrode foil; described method following steps: by substantially perpendicular to the direction of the described insulating paper that will roll of transmission; just in time before the insulating paper zone of bonding described protection sheet is rolled; the protection sheet that will have predetermined narrow width is supplied to described insulating paper respectively; described predetermined narrow width slightly is wider than the width of the straight portion of described lead; thereby four protection sheets with narrow width are bonded on the described insulating paper altogether; wherein preceding two protection sheets are bonded in wherein on the insulating paper; and other two protection sheets are bonded on another insulating paper, and described insulating paper contacts with two sides of the straight portion of described lead.
9. one kind is used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the described electrode foil; described electrode foil respectively forms and has the straight portion with preset width; and be fixed on lead on each described electrode foil; described insulating paper contacts with at least one side of described lead straight portion; and has a bonding protection sheet thereon; thereby improved the electrical insulation characteristics between the described electrode foil; described method comprises the steps: respectively with different timings; substantially perpendicular to the direction of the insulating paper that will roll of transmission; just in time before the insulating paper of bonding described protection sheet partly is rolled; the protection sheet that will have the protection sheet of predetermined narrow width and have a broad width is supplied to described insulating paper; described predetermined narrow width slightly is wider than the width of the straight portion of lead; described broad width can be protected a side of the straight portion of the opposite sides of straight portion of a lead and another lead; thereby three protection sheets are bonded on the described insulating paper altogether; wherein two protection sheet and protection sheets with broad width with narrow width are bonded in respectively on the described insulating paper, and described insulating paper contacts with two sides of described lead straight portion.
10. one kind is used for by a plurality of electrode foils are twisted in the method for producing electronic unit with many insulating papers that are inserted between the described electrode foil; described electrode foil respectively forms and has the straight portion with preset width; and be fixed on lead on each described electrode foil; described insulating paper contacts with at least one side of described lead straight portion; and has a bonding protection sheet thereon; thereby improved the electrical insulation characteristics between the described electrode foil; described method comprises the steps: respectively with different timings; substantially perpendicular to the direction of the insulating paper that will roll of transmission; just in time before the insulating paper of bonding described protection sheet partly is rolled; the protection sheet that will have the protection sheet of predetermined narrow width and have a broad width is supplied to described insulating paper; described predetermined narrow width slightly is wider than the width of the straight portion of lead; described broad width can be protected a side of the straight portion of the opposite sides of straight portion of a lead and another lead; thereby two protection sheets are bonded on the described insulating paper altogether; the protection sheet that wherein has a broad width is bonded on the contacted insulating paper in side with the straight portion of described lead, and another protection sheet with narrow width then is bonded on the insulating paper that all contacts with two sides of the straight portion of described lead.
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TW200929287A (en) 2009-07-01
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