CN101456155B - Honing machine with multiple power-units and follow-up work station - Google Patents
Honing machine with multiple power-units and follow-up work station Download PDFInfo
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- CN101456155B CN101456155B CN2008102426376A CN200810242637A CN101456155B CN 101456155 B CN101456155 B CN 101456155B CN 2008102426376 A CN2008102426376 A CN 2008102426376A CN 200810242637 A CN200810242637 A CN 200810242637A CN 101456155 B CN101456155 B CN 101456155B
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Abstract
The invention relates to a honing machine provided with a plurality of power heads and a follow-up station platform. A guide rail pedestal, a longitudinal rolling linear guide rail, a lower slipway, a transverse rolling linear guide rail, a middle slipway, a vertical rolling linear guide rail, and an elevating platform are arranged in a cutting flume from the bottom to top sequentially. A cylinder provided with a hand-operated change air valve is arranged on the middle slipway and is connected with the elevating platform for clamping and releasing workpieces. The lower slipway, the middle slipway, the elevating platform and each rolling linear guide rail are assembled together to form a set of the follow-up station platform which can move longitudinally, transversely and vertically. A machine frame is fixedly provided with a motor, a speed-down belt pulley group and a plurality of the unit heads in parallel. A belt pulley is arranged above a main shaft of each power head, and a corundum reamer or a channel brush is arranged below the main shaft of each power head. The motor is electrically connected with an electric control box. The speed-down belt pulley group is connected with the motor and each power head though belts. A cutting fluid circulation system is arranged on a machine body. The follow-up station platform of the oil-stone grinder can more freely align with a cutting tool after clamping a workpiece, the method has small labor intensity and advanced operation method. The plurality of the power heads are driven by one motor so as to improve the honing precision and reduce the processing cost.
Description
Technical field
The present invention is a kind of honing machine, and particularly a kind of honing machine with a plurality of unit heads and follow-up work station belongs to the machining field of engineering technology.
Background technology
Honing machine is widely used in the fine finishining of precision component endoporus as a kind of common equipment of machining.In the prior art, during to the retrofit of part endoporus, generally be the emery stick honing of adopt floating, this method must manually detect at any time, and it is too big to expend man-hour, and is difficult to reach the precision that reaches of requiring, and has a strong impact on the qualification rate of product.
The external equipment that also has employing diamond dust reamer to carry out automatic honing, its structure is that clamping workpiece is on the multistation round platform of 6-8 station.Round platform only changes a station at every turn, and 4 or 5 reamers are contained in the transmission case and move simultaneously, and to each workpiece feed once, round platform rotates a station, and processed finishing of workpiece is also just arranged, and refills a workpiece after unloading and continues honing.This equipment price costliness, and cutter for same and cutting oil want import supporting entirely, whenever changes the anchor clamps that a kind of workpiece also will be changed a plurality of stations on the round platform simultaneously, time-consuming.
During domestic use diamond dust reamer, also not being equipped with automatic honing machine, all is manually workpiece to be set to feed processing again on the cutter in hand held, this method labour intensity is big, feed velocity is inconsistent, and cutting fluid is spattered and also easily caused allergy on hand, though work efficiency high method of operating seems backward.Workpiece hour can also be operated, and is bigger as workpiece, requires great effort very much during operation.
Summary of the invention
The purpose of this invention is to provide a kind of honing machine with a plurality of unit heads and follow-up work station.The follow-up work station of this honing machine can move freely the aligning cutter after clamping workpiece, and this method labour intensity is little, method of operating advanced person.By a plurality of unit heads of motor drives, can improve honing precision and cut down finished cost.
Technical scheme of the present invention is: a kind of honing machine with a plurality of unit heads and follow-up work station.Cutting liquid bath carriage is installed above the fuselage.Above the cutting liquid bath carriage cutting liquid bath is installed, in the cutting liquid bath guiderail base is installed, two vertical rolling linear guides are housed on the guiderail base, following slide unit is installed on vertical rolling linear guide and can vertically sliding on the rolling linear guide.Following two horizontal rolling linear guides are installed above the slide unit, middle slide unit is installed on the horizontal rolling linear guide and can laterally sliding on the rolling linear guide.In two vertical scrolling line slideways are installed above the slide unit, during cylinder is installed in above the slide unit between two vertical scrolling line slideways.The manual reverse of direction air valve is housed, the lifting of this Air Valve Control cylinder on the cylinder.Lifting platform both sides movable set is on the vertical scrolling line slideway, and cylinder piston rod is connected with lifting platform and can promotes lifting platform and moves up and down.The anchor clamps of location and clamping work pieces are housed above the lifting platform.Lifting platform, middle slide unit and following slide unit all on rolling linear guide separately straight line move and move brisk, flexible.Following slide unit, middle slide unit, lifting platform, vertically rolling linear guide, laterally rolling linear guide and vertical scrolling line slideway combine constitute a cover can be vertically, laterally and vertical mobile follow-up work station.Be provided with the cutting fluid case in the middle of the fuselage, cutting fluid case and cutting liquid bath are connected.Above the cutting fluid case infusion pump is installed, infusion pump is connected with current divider by feed pipe, and current divider is linked to each other with each honing knife, brushing tool by pipeline and communicates.
On the back frame, be installed with motor, speed-down belt pulley group and a plurality of unit head side by side.In the middle of each unit head dynamic head main spindle is installed, each all is equipped with belt pulley above the dynamic head main spindle.Motor is electrically connected with electric control box, the rotation of electric control box control motor.Speed-down belt pulley group is connected with motor by belt.Speed-down belt pulley group also is connected with the belt pulley of each unit head by belt.The main shaft bottom is connected with the diamond dust reamer that handle of a knife is housed or directly is connected with the channel brush that has brush holder and abrasive filaments by miniature universal joint.Rotate through the main shaft that one group of speed-down belt pulley group just can drag a plurality of unit heads by a motor like this, wherein the rotating speed height of the rotating ratio diamond dust reamer of channel brush.Can design the number of the unit head that has the diamond dust reamer as required, the first diamond dust reamer diameter of feed for the first time is less, the diameter of the diamond dust reamer of feed later on progressively increases successively, and the diameter of the diamond dust reamer of last feed should be identical with the required diameter of processing work.
At first workpiece is fixed on the anchor clamps of lifting platform during work, opens electric control box actuating motor and infusion pump, cutting fluid by pump from the cutting fluid case sucking-off by pipeline enter current divider again demultiplexing be sprayed onto on the cutter and brushing tool of each unit head.Again by artificial promotion follow-up work station to first diamond dust reamer (A) below, stir commutation air valve handle, cylinder promotes lifting platform rises workpiece, workpiece arrives at diamond dust reamer place and enters the cutter guide section, because follow-up work station is not fixed, and be in all the time under the state light, that move flexibly, workpiece just can be automatically moved to optimum position by the cutter honing during honing workpiece like this, and the trace of cutter floats and also remedied the micro-error that the lifting platform plane has influence on the workpiece hole and the cutter depth of parallelism.Honing finishes and oppositely stirs commutation air valve handle, and lifting platform decline workpiece withdraws from cutter.Promote follow-up work station again to second diamond dust reamer (B) below, stir commutation air valve handle again and make workpiece rising feed, so successively workpiece is moved on to each diamond dust reamer below and carry out honing at last by finishing processing work behind the channel brush polish-brush that has abrasive filaments.Unload manufactured workpiece, refill another workpiece and carry out new round honing processing work.
Be characterized in being equipped with on the honing machine follow-up work station, when the honing feed, no longer by manually taking the workpiece feed with hand.Need only mobile follow-up work station during the conversion cutter spacing.Owing to all adopted rolling linear guide, can make aligning workpieces such as cutter by mobile very easily follow-up work station.Owing between main shaft and handle of a knife miniature universal joint is housed, add that follow-up work station can move freely very easily on longitudinal and transverse rolling linear guide, honing knife can be cooperated with workpiece also be on the most appropriate upright position all the time.So just make this honing machine not need to equip high-precision rotation round platform and high-precision cutter spacing.Cutter honing speed can realize by regulating the cylinder speed of service.The diamond dust reamer is the needs specialized factory's manufacturing at home according to the grinder part that spreads out.Process identical workpiece and need only more transducer set cutter, anchor clamps, just can guarantee the machining accuracy of each workpiece endoporus.
Advantage of the present invention has provided a kind of honing machine with a plurality of unit heads and follow-up work station.The follow-up work station of this honing machine can move freely the aligning cutter after clamping workpiece, and this method labour intensity is little, method of operating advanced person.By a plurality of unit heads of motor drives, can improve honing precision and cut down finished cost.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further described.
Fig. 1 is a structural representation of the present invention.
Fig. 2 is a left TV structure schematic diagram of the present invention.
Fig. 3 is the structural representation that belt of the present invention connects each parts.
Fig. 4 is the structural representation that motor of the present invention is connected with unit head.
In the accompanying drawing: 1, fuselage, 2, cutting liquid bath carriage, 3, guiderail base, 4, the cutting liquid bath, 5, vertical rolling linear guide, 6, following slide unit, 7, horizontal rolling linear guide, 8, middle slide unit, 9, the diamond dust reamer, 10, the manual reverse of direction air valve, 11, miniature universal joint, 12, main shaft, 13, unit head, 14, belt pulley, 15, belt, 16, motor, 17, electric control box, 18, anchor clamps, 19, workpiece, 20, frame, 21, lifting platform, 22, the vertical scrolling line slideway, 23, cylinder, 24, follow-up work bench, 25, the cutting fluid case, 26, infusion pump, 27, feed pipe, 28, current divider, 29, speed-down belt pulley group, 30, channel brush.
The specific embodiment
Embodiment as Fig. 1-shown in Figure 4 is as follows: a kind of honing machine with a plurality of unit heads and follow-up work station.Cutting liquid bath carriage 2 is installed above the fuselage 1.Above the cutting liquid bath carriage 2 cutting liquid bath 4 is installed, in the cutting liquid bath 4 guiderail base 3 is installed.Two vertical rolling linear guides 5 are housed on the guiderail base 3, and following slide unit 6 is installed on vertical rolling linear guide 5 and can vertically sliding on the rolling linear guide 5.Two horizontal rolling linear guides 7 are installed above the following slide unit 6, and middle slide unit 8 is installed on the horizontal rolling linear guide 7 and can laterally sliding on the rolling linear guide.Above the middle slide unit 8 two vertical scrolling line slideways 22 are installed, cylinder 23 is installed between middle slide unit 8 top two vertical scrolling line slideways 22.Manual reverse of direction air valve 10 is housed, the lifting of these air valve 10 control cylinders 23 on the cylinder 23.Lifting platform 21 both sides movable sets are on vertical scrolling line slideway 22, and cylinder 23 piston rods are connected with lifting platform 21 and can promote lifting platform 21 and move up and down.The anchor clamps 18 of location and clamping work pieces are housed above the lifting platform 21.Lifting platform 21, middle slide unit 8 and following slide unit 6 all on rolling linear guide separately straight line move and move brisk, flexible.Following slide unit 6, middle slide unit 8, lifting platform 21, vertically rolling linear guide 5, laterally rolling linear guide 7 and vertical scrolling line slideway 22 combine constitute a cover can be vertically, laterally and vertical mobile follow-up work station 24.Be provided with cutting fluid case 25 in the middle of the fuselage 1, cutting fluid case 25 and cutting liquid bath 4 are connected.Infusion pump 26 is installed above the cutting fluid case 25, and infusion pump 26 is connected with current divider 28 by feed pipe 27, and current divider 28 is linked to each other with each honing knife, brushing tool by pipeline and communicates.
On fuselage 1 upper stand 20, be installed with motor, speed-down belt pulley group 29 and 5 unit heads 13 side by side.In the middle of each unit head 13 dynamic head main spindle 12 is installed, each all is equipped with belt pulley 14 above the dynamic head main spindle 12.Motor 16 is electrically connected with electric control box 17, the rotation of electric control box 17 control motor 16.Speed-down belt pulley group 29 also is connected with motor 16 by belt 15.Speed-down belt pulley group 29 is connected with the belt pulley 14 of each unit head 13 by belt 15.Main shaft 12 bottoms are connected with the diamond dust reamer 9 that handle of a knife is housed by miniature universal joint 11 or directly are connected with the channel brush 30 that has brush holder and abrasive filaments.Rotate through the main shaft 12 that one group of speed-down belt pulley group 29 just can drag 5 unit heads 13 by a motor 16 like this, wherein the rotating speed height of the rotating ratio diamond dust reamer 9 of channel brush 30.The diameter of diamond dust reamer (A) is less than the diameter of diamond dust reamer (B), and the diameter of diamond dust reamer (B) is less than the diameter of diamond dust reamer (C), and the diameter of diamond dust reamer (C) is less than the diameter of diamond dust reamer (D).The diameter of diamond dust reamer (D) should be identical with the required diameter of processing work.
Claims (2)
1. honing machine with a plurality of unit heads and follow-up work station, it is characterized in that: cutting liquid bath carriage is installed above the fuselage, above the cutting liquid bath carriage cutting liquid bath is installed, in the cutting liquid bath guiderail base is installed, two vertical rolling linear guides are housed on the guiderail base, and following slide unit is installed on vertical rolling linear guide and can vertically sliding on the rolling linear guide; Following two horizontal rolling linear guides are installed above the slide unit, middle slide unit is installed on the horizontal rolling linear guide and can laterally sliding on the rolling linear guide; In two vertical scrolling line slideways are installed above the slide unit, during cylinder is installed in above the slide unit between two vertical scrolling line slideways; The manual reverse of direction air valve is housed, the lifting of this Air Valve Control cylinder on the cylinder; Lifting platform both sides movable set is on the vertical scrolling line slideway, and cylinder piston rod is connected with lifting platform and can promotes lifting platform and moves up and down, and the anchor clamps of location and clamping work pieces are housed above the lifting platform; Following slide unit, middle slide unit, lifting platform, vertically rolling linear guide, laterally rolling linear guide and vertical scrolling line slideway combine constitute a cover can be vertically, laterally and vertical mobile follow-up work station; Be provided with the cutting fluid case in the middle of the fuselage, cutting fluid case and cutting liquid bath are connected, and above the cutting fluid case infusion pump are installed, and infusion pump is connected with current divider by feed pipe, and current divider is linked to each other with each honing knife, brushing tool by pipeline and communicates;
On the back frame, be installed with motor, speed-down belt pulley group and a plurality of unit head side by side; In the middle of each unit head dynamic head main spindle is installed, each all is equipped with belt pulley above the dynamic head main spindle, and motor is electrically connected with electric control box, the rotation of electric control box control motor; Speed-down belt pulley group is connected with motor by belt, and speed-down belt pulley group also is connected with the belt pulley of each unit head by belt; The main shaft bottom is connected with the diamond dust reamer that handle of a knife is housed or directly is connected with the channel brush that has brush holder and abrasive filaments by miniature universal joint; Rotate through the main shaft that one group of speed-down belt pulley group just can drag a plurality of unit heads by a motor like this.
2. a kind of honing machine according to claim 1 with a plurality of unit heads and follow-up work station, it is characterized in that: the number that can design the unit head that has the diamond dust reamer as required, the first diamond dust reamer diameter of feed for the first time is less, the diameter of the diamond dust reamer of feed later on progressively increases successively, and the diameter of the diamond dust reamer of last feed should be identical with the required diameter of processing work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102426376A CN101456155B (en) | 2008-12-27 | 2008-12-27 | Honing machine with multiple power-units and follow-up work station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102426376A CN101456155B (en) | 2008-12-27 | 2008-12-27 | Honing machine with multiple power-units and follow-up work station |
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| Publication Number | Publication Date |
|---|---|
| CN101456155A CN101456155A (en) | 2009-06-17 |
| CN101456155B true CN101456155B (en) | 2010-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008102426376A Active CN101456155B (en) | 2008-12-27 | 2008-12-27 | Honing machine with multiple power-units and follow-up work station |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042461B (en) * | 2013-01-07 | 2015-01-07 | 扬州蓝井化工有限公司 | Piston ring honing device and piston ring honing method |
| CN103394990B (en) * | 2013-08-05 | 2015-12-02 | 苏州信能精密机械有限公司 | For the full-automatic high precision streamline mechanism of Honing process equipment |
| CN103358219B (en) * | 2013-08-05 | 2016-01-20 | 苏州信能精密机械有限公司 | High precision numerical control order joins top gem of a girdle-pendant machine |
| CN106392869A (en) * | 2016-10-31 | 2017-02-15 | 中南林业科技大学 | Fully-automatic adjustable batch sample grinder |
| CN108972312A (en) * | 2018-09-15 | 2018-12-11 | 宁波捷斯福智能机械科技有限公司 | A kind of honing machine |
| CN110153870A (en) * | 2019-04-30 | 2019-08-23 | 中国船舶重工集团公司第七0七研究所 | A kind of TiC base steel bonded carbide end cap inner bore honing device and its Honing process method |
| CN113941950B (en) * | 2020-06-30 | 2023-10-03 | 徐州徐工液压件有限公司 | Method and device for processing sheet type multi-way valve |
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| CN101456155A (en) | 2009-06-17 |
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