CN101434854B - Sorbent for reducing sulfur content of light hydrocarbon oil - Google Patents

Sorbent for reducing sulfur content of light hydrocarbon oil Download PDF

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Publication number
CN101434854B
CN101434854B CN 200710177413 CN200710177413A CN101434854B CN 101434854 B CN101434854 B CN 101434854B CN 200710177413 CN200710177413 CN 200710177413 CN 200710177413 A CN200710177413 A CN 200710177413A CN 101434854 B CN101434854 B CN 101434854B
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adsorbent
carrier
faujasite
rare earth
hydrogen
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CN101434854A (en
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徐莉
许友好
林伟
汪燮卿
谢朝钢
达志坚
张久顺
唐津莲
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The invention provides a sorbent used for reducing the content of sulfur in light hydrocarbon oil. According to weight percentage, the sorbent comprises 1-30 percent of phosphorus-modified rare earth faujasite, 5-40 percent of active metal oxide and 30-94% of carrier; wherein, the carrier comprises alumina and zinc oxide; the rare earth faujasite is modified by phosphorus and is pre-formed into porous heat-resistance solid grains together with carrier mixture; subsequently, the active metal oxide is led into the solid grains, thus preparing the sorbent; the light hydrocarbon oil raw material containing the sulfur and hydrogen donor enter a reactor filled with the sorbent; the materials are separated after reaction; the reaction products are sent to a subsequent separation system so that the product is separated; the sorbent to be regenerated after reaction is stripped, burned and regenerated; and the regenerated sorbent is reduced by the hydrogen donor and subsequently returns to the reactor so as to be circularly used. The sorbent realizes that the sulfur of light hydrocarbon oil is deeply removed, and simultaneously, the octane number of the outcome gasoline is higher, while the benzene content is lower and the strength is higher.

Description

A kind of adsorbent that reduces sulfur content of light hydrocarbon oil
Technical field
The invention belongs in a kind of adsorbent that reduces sulfur content in the light petroleum hydrocarbon and preparation thereof, application.
Background technology
Along with the pay attention to day by day of people to environmental protection, more and more stricter to the restriction of the sulfur content in the light hydrocarbon oil that acts as a fuel.Take gasoline as example, EPA (EPA) regulation sulphur limit value is 30 μ g/g (TierII); Europe requires content of sulfur in gasoline to be lower than 50 μ g/g (Europe IV discharge standard); China will be progressively in line with international standards also to the restriction of content of sulfur in gasoline.Thereby, the hydrocarbon ils deep desulfuration just can be meeted the requirements.
At present, the process for deep desulphurization of oil product is except hydrogen addition technology, and it also is a very attracting technology in recent years that absorption method removes sulfur-containing compound in the fuel oil.Such as US6350422, US6955752, US6482314, US6428685, US6346190 is described, adopt adsorbent that light oil is faced H-H reaction absorption, the hydrogen consumption is lower, desulfuration efficiency is high, can the production sulfur content at the following gasoline of 30 μ g/g or diesel oil, its adsorbent is by the reduction-state cobalt, nickel, iron, manganese, copper, molybdenum, tungsten, silver, tin, in the vanadium metal one or both are stated from the carrier and consist of, described carrier adopts the zinc oxide oxide, the mixture of silica and aluminium oxide, zinc oxide accounts for 10~90 heavy % in the carrier, silica accounts for 5~85 heavy %, aluminium oxide accounts for 5~30 heavy %.Carrier component and metal component through mix, granulating, drying, calcining make bimetallic junction configuration desulfuration adsorbent, 0.7~2.1MPa, 343~413 ℃ with face the sulphur that catches under the operating condition of hydrogen in the gasoline, generate metal sulfide or utilize sulfide polarity to remove sulphur, the sulfur-bearing catalyst cyclic regeneration.Although above-mentioned patent has realized the deep desulfuration of hydrocarbon ils under the low hydrogen consumption, however the still slightly loss of its gasoline product octane number.
CN1261218C, CN1583973A, CN1583972A all adopt the zeolite desulfurizing agent to light-end products cracking desulfurization under conditions of non-hydrogen, selective cracking sulfide converts it into hydrocarbon and inorganic sulphide, consume without hydrogen, without loss of octane number, but, the same with the mink cell focus catalytic cracking and desulfurizing, its desulfurization degree is affected by feed sulphur content, catalyst property and conversion level etc., be not enough to realize deep desulfuration, desulfurization degree is generally at 50-80%, can only be for the production of the low-sulfur product oil, loss of octane number is low.
Summary of the invention
One of purpose of the present invention is that a kind of adsorbent that reduces sulfur content of light hydrocarbon oil is provided on the basis of existing technology.
Two of purpose of the present invention provides the preparation method of described adsorbent.
Three of purpose of the present invention provides a kind of method that described adsorbent reduces sulfur content in hydrocarbon oils of using.
The adsorbent of sulfur content comprises in the reduction hydrocarbon ils provided by the invention: the phosphorus modified RE faujasite of the heavy % of 1-30, the carrier of the reactive metal oxides of 5~40 heavy % and 30~94 heavy % is all take the adsorbent gross weight as calculating benchmark.
Described phosphorus modified RE faujasite accounts for the heavy % of 1-30 of adsorbent gross weight, preferred 3~20 heavy %.Take the weight of phosphorus modified RE faujasite as calculating benchmark, phosphorus modified RE faujasite composed as follows: phosphorus is with P 2O 5Meter accounts for the heavy % of 1-10; Rare earth is with RE 2O 3Meter accounts for the heavy % of 1-35; Surplus is faujasite.
Wherein the predecessor of phosphorus can adopt any form phosphorus-containing compound, the mixture of one or more in preferred phosphorous water soluble compound such as orthophosphoric acid, phosphorous acid, phosphoric anhydride, ammonium phosphate, diammonium hydrogen phosphate, ammonium dihydrogen phosphate (ADP), the ammonium phosphite, more preferably phosphoric acid ammonium, diammonium hydrogen phosphate, ammonium dihydrogen phosphate (ADP).
Described rare earth all is selected from one or more elements among La, Ce, Pr, Nd, the Sm.
Described faujasite is that the X-type series zeolite is or/and Y type series zeolite.The preferred Y-type rare earth series zeolite of rare earth faujasite comprises one or more the mixture in REY type, REHY type, the REUSY type zeolite.
Described reactive metal oxides accounts for 5~40 heavy % of adsorbent total amount, the heavy % of preferred 15-30.Described reactive metal is selected from one or more metals in the transition metal such as cobalt, nickel, iron, manganese, copper, molybdenum, tungsten, silver, tin, vanadium, and preferred cobalt is or/and nickel.
Described carrier argillaceous 5~85 heavy %, preferred 35~80 heavy %.Take the weight of carrier as calculating benchmark, carrier composed as follows: aluminium oxide 5~30 heavy %, preferred 5~15 heavy %; Zinc oxide 10~65 heavy %, preferred 15~50 heavy %; Surplus is clay.Described zinc oxide can adopt zinc oxide, also can adopt its presoma, comprises zinc hydroxide and zinc-containing metal salt such as zinc sulfate, zinc nitrate, zinc acetate, zinc halide and contains the zinc ammonium salt, contains zinc sodium salt etc.Described clay is selected from silica, amorphous aluminum silicide, natural porous carrier materials such as kaolin, halloysite, imvite, bentonite, diatomite, sepiolite, tires out one or more mixtures in the inorganic oxides such as taking off soil, preferential oxidation silicon, kaolin, the tired mixture that takes off in the soil two or more, wherein the weight ratio between any two kinds of clay compositions is 0.1~100: 1, preferred 0.5~50: 1.
Absorbent preparation method provided by the invention is that above-mentioned rare earth faujasite is preshaped for the porous heat-resistant solid particle with carrier mixture after the phosphorus modification, introduces the method for metal active constituent at this solid particle again.
Zeolite phosphorus modifying method provided by the invention can adopt the method for existing various load nonmetal oxides, such as the method for dipping, namely adopts the aqueous solution dipping rare earth zeolite of the predecessor of above-mentioned one or more phosphorus; Perhaps soild oxide and/or its precursor-slaine or its ammonium salt and zeolite mechanical mixture are ground or the method for not grinding; Perhaps colloidal sol facture etc.
Phosphorus modified RE zeolite can mix basically uniformly mixture, again dry forming, roasting of formation by any suitable mode with carrier mixture.The preferred preparation method of phosphorus modified RE zeolite and carrier mixture is sol-gel process.
The present invention can adopt existing various metal oxide-loaded method in the method for solid particle introducing metal active constituent, and the method such as dipping namely adopts above-mentioned one or more metal salt solutions to flood in type carrier; Perhaps the method for precipitation namely adopts above-mentioned one or more metal salt solutions or its oxide, hydroxide to deposit on the porous heat-resistant carrier; Perhaps soild oxide and/or its precursor-slaine or its hydroxide and carrier mechanical mixture are ground or the method for not grinding; Perhaps colloidal sol facture, gelling process and hydro-thermal method etc.Described slaine mainly is sulfate, nitrate, acetate, halide and metal ammonium salt, metal sodium salt of above-mentioned metal etc.The metal active constituent of adsorbent of the present invention adopts the form of slaine in preparation process, thereby the method for optimizing of introducing metal active constituent is the method for precipitation or the method for dipping.
Metal active constituent and carrier mixture thereof can adopt the method moulding such as granulation, extrusion or spray-drying; Drying, roasting etc. after the moulding.Its baking temperature can be room temperature to 400 ℃, is preferably 100~200 ℃, also can adopt microwave drying.Sintering temperature can be 400~1200 ℃, is preferably 500~800 ℃; Roasting time 0.5~100 hour is preferably 1~10 hour.
According to method provided by the present invention, preferred preparation method is as follows for adsorbent:
(1) phosphorus modified RE faujasite colloidal sol preparation
The rare earth faujasite that obtains with commercially available rare earth faujasite or by rare earth exchanged is according to zeolite: ammonium salt: the weight ratio of deionized water=1: 0~1: 3~40 (preferred 1: 1: 20) was 50~100 ℃ of lower ion-exchanges 0.1~5 hour, repeated exchanged once obtains ammonium type rare earth faujasite, its Na after filtering, washing 2O content is not more than 0.15 heavy %, ammonium type rare earth faujasite and phosphorous water soluble compound and deionized water mix according to the weight ratio (hereinafter to be referred as water-solid ratio) 1: 0.3~1 of water and solid, at room temperature stir dipping 0.3~5 hour, make phosphorous rare earth faujasite colloidal sol;
(2) carrier colloidal sol preparation
The powder carrier material of reservation amount or the solid sediment of carrier are mixed making beating with deionized water, obtain the slurries that solid content is 5~30 % by weight, the aqueous solution that under agitation adds hydrochloric acid or nitric acid, make slurries pH=2~4, stir, under 30~100 ℃, leave standstill and made carrier colloidal sol at least in aging 0.5 hour;
(3) solid particle preparation
With step (1) and step (2) make aging after carrier colloidal sol mixes, and add an amount of aluminium colloidal sol, adsorbent solid content and aluminium colloidal sol solid content (take aluminium oxide) weight ratio are 10~50, the continuation stirring is until form uniform colloidal sol; With this colloidal sol control exhaust temperature be 250~300 ℃, atomisation pressure is 50~60 atmospheric pressure, spray drying forming makes microspheric solid carrier particle.Free Na is removed in the microspheroidal solid particle washing that obtains +, 100~200 ℃ of lower oven dry after at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions obtains the particle of microspheroidal rare earth faujasite and carrier mixture;
(4) the metal oxide active component is introduced
One or more slaine of the containing metal active component of reservation amount is made into the aqueous solution that concentration of metal ions is 1~10mol/L, at room temperature add microspheroidal rare earth faujasite that step (3) makes and the particle of carrier mixture according to the ratio of metal oxide and carrier, add while stirring the ammoniacal liquor that concentration is 0.5~5mol/L, keeping pH is 7~10, constantly be stirred to precipitation fully after, being warming up to 60~100 ℃ also placed aging 0.5 hour at least, filter, washing leaching cake is to the mixture that makes metal hydroxides rare earth faujasite and carrier material without acid ion, after drying at least 2 hours under 100~200 ℃, again roasting at least 2 hours under 500~800 ℃ of conditions is pulverized, sieve and obtain the microspheroidal absorbent particles.
Wherein said phosphorus-containing compound is phosphorous water soluble compound, be selected from one or more the mixture in orthophosphoric acid, phosphorous acid, phosphoric anhydride, ammonium phosphate, diammonium hydrogen phosphate, ammonium dihydrogen phosphate (ADP), the ammonium phosphite, one or more in preferably phosphoric acid ammonium, diammonium hydrogen phosphate, the ammonium dihydrogen phosphate (ADP).
The above-mentioned oxidation state reactive metal adsorbent that makes adopts specific method activation process before use, makes the oxidation state reactive metal be converted into the zero-valent state reactive metal.Processing method provided by the invention is that the reducing agent that adopt to be fit to such as hydrogen etc. make above-mentioned adsorbent activity metal precursor 200~400 ℃ temperature, reduction is at least 30 minutes under the hydrogen partial pressure 0.5-2.5MPa condition, contains the basically adsorbent composition of zero-valent state reactive metal thereby produce.
Adsorbent used in the present invention is preferably microspheroidal for ease of fluidisation, and its average grain diameter is at 40-200 μ m, and its abrasion index is preferably less than 2.5%h -1
The method of reduction sulfur content of light hydrocarbon oil provided by the invention is:
Sulfur-bearing light hydrocarbon oil raw material and hydrogen donor after the preheating enter in the reactor that adsorbent is housed, at temperature 350-450 ℃, and pressure 0.5-2.5MPa, feedstock oil weight (hourly) space velocity (WHSV) 0.5-10h -1, preferred 4-8h -1The weight ratio 1-20 of adsorbent total amount and hydrocarbon oil crude material, react under the condition of preferred 5-15, material behind the separating reaction, product is sent into subsequent separation system and is carried out separation of products, reacted adsorbent to be generated coke burning regeneration behind stripping, the adsorbent after regeneration Returning reactor after the hydrogen donor reduction recycles.
The hydrocarbon oil crude material of described sulfur-bearing is selected from one or more the mixture in gasoline, kerosene, diesel oil, the gas oil fraction, and preferred gasoline is or/and diesel oil.Above-mentioned gasoline, kerosene, diesel oil, gas oil fraction are that its full cut is or/and its part narrow fraction.The hydrocarbon oil crude material sulfur content of described sulfur-bearing is preferably in more than the 500 μ g/g more than 100 μ g/g.
Described hydrogen donor is selected from one or more the mixture in hydrogen, hydrogen-containing gas, the hydrogen supply agent, wherein hydrogen is the hydrogen of various purity, the mixture of one or more in hydrogen-containing gas dry gas that preferred this method is produced, catalytic cracking (FCC) dry gas, coking dry gas, the thermal cracking dry gas, more than the hydrogeneous best 30 volume %, hydrogen supply agent is selected from one or more the mixture in naphthane, decahydronaphthalene, the indane.
Described reactor can adopt the reactor of fluidized-bed reactor, fixed bed reactors, moving-burden bed reactor or other type and compound, the preferred streams fluidized bed reactor comprises one or more in fixed fluidized bed, dispersion fluidized bed, bubbling bed, turbulent bed, fast bed, conveying bed, the dense-phase fluidized bed.
The present invention compared with prior art has following unforeseeable technique effect:
1, adsorbent provided by the invention is comprised of inorganic oxides such as the metals such as reduction-state cobalt, nickel, phosphorus modified RE faujasite, zinc oxide and silica, aluminium oxide, kaolin, the adsorbent that adopts sol-gel process to make, it is desulphurizing activated good to have, the characteristics such as adsorbent is evenly distributed, and intensity is good;
2, the preferred cobalt of adsorbent provided by the invention, the reduction-state of one or both metals in the nickel is active component, preferential oxidation silicon, aluminium oxide, the above mixture of in the kaolin two or three is carrier, add a certain amount of rare earth faujasite, by the cooperative effect between these components, so that this adsorbent is when realizing deep removal sulfide in light hydrocarbon oil, kept higher liquid to receive, during in particular for gasoline desulfur, compared with prior art, the product octane number is higher, and its benzene content is lower, and adsorbent provided by the invention is suitable for production super-low sulfur clean gasoline.
When 3, adopting method provided by the present invention to process gasoline stocks, can under low hydrogen consumption even the condition without the hydrogen consumption, realize deep desulfuration, the removal efficiency of sulphur can reach more than the 97 heavy %, can for the production of sulfur content be lower than 10 μ g/g's and improved octane number when having reduced gasoline olefin, the yield of gasoline is more than the 98 heavy %, the product benzene content in gasoline is low, can be lower than for the production of sulfur content the clean gasoline with high octane of 10 μ g/g.
When 4, adopting method provided by the present invention to process diesel raw material, facing under the condition of hydrogen, diesel raw material has preferably desulfurized effect, and desulfurization degree reaches more than the 99 heavy %.The aromatic content of diesel oil Cetane number of producing slightly is improved.
Description of drawings
Accompanying drawing is that hydrocarbon ils provided by the invention faces the method flow schematic diagram that the hydrogen adsoption catalysis transforms desulfurization in fluidized-bed reactor.
The specific embodiment
Below in conjunction with accompanying drawing method provided by the invention is further described, but does not therefore make the present invention be subject to any restriction.
Accompanying drawing is that hydrocarbon ils provided by the invention faces the method flow schematic diagram that the hydrogen adsoption catalysis transforms desulfurization in fluidized-bed reactor.Accompanying drawing adopts a fluidized-bed reactor, a regenerator and a regenerative agent reductor.Described regenerator, regenerative agent reductor are fluid bed.
Gasoline fraction raw material after the preheating and hydrogen donor enter carrier pipe 2 bottoms through pipeline 1, and contact from the adsorbent after the regeneration of regenerator sloped tube 17, and at temperature 350-450 ℃, pressure 0.5-2.5MPa, feedstock oil weight (hourly) space velocity (WHSV) 0.5-10h -1, preferred 4-8h -1The weight ratio 1-20 of adsorbent total amount and hydrocarbon oil crude material reacts under the condition of preferred 3-15, and reactant flows to into the settler 7 with the dense fluidized bed bioreactor, and reaction oil gas is sent into follow-up product separation system through pipeline 8.Adsorbent to be generated enters stripper 3, by from the entrained reaction oil gas of the steam stripping of pipeline 4 adsorbent to be generated, spent agent behind the stripping enters regenerator 13 through inclined tube 5 to be generated, oxygen-containing gas is introduced regenerator 13 through pipeline 14, desulfurizing agent to be generated is coke burning regeneration under the effect of oxygen-containing gas, regenerated flue gas is drawn regenerator through pipeline 12, the reproducing adsorbent of high temperature enters regenerative agent reductor 16 through pipeline 15, adopt nitrogen stripping, after the cooling, with hydrogen reducing, desulfurizing agent after the reduction returns carrier pipe 2 bottom cycle by regenerator sloped tube 17 and uses, and loosening wind nitrogen enters regenerative agent reductor 16 through pipeline 18.
The following examples will be further described method provided by the invention, but therefore not make the present invention be subject to any restriction.
Employed feedstock property is listed in table 1 among the embodiment.Zeolite and carrier mixture solid particle adopt sol-gel process to produce.
The composition of adsorbent adopts x ray fluorescence spectrometry (RIPP 134-90 sees Science Press's " Petrochemical Engineering Analysis method (RIPP test method) ").Wherein the mensuration of adsorbent attrition rate adopts RIPP 29-90 method, with compressed air as fluidizing agent, pressure 0.6MPa, 20 liter/mins of flows are measured adsorbent hourly average abrasion index.
Present embodiment adopts being prepared as follows of adsorbent solids particle:
The primary raw material of carrier that present embodiment adopts is as follows:
1 #Carrier: (solid content is 64 heavy % to 10 kilograms of boehmites, Shandong Zibo aluminium manufacturer industrial products, together lower)+(solid content is 25 % by weight to 1.0 kilograms of Ludox, produce in vertical sail chemical plant, Qingdao, together lower)+13.1 kilograms of zinc oxide (purity 99.7%, the outstanding waffle worker in Cangzhou Co., Ltd product);
2 #Carrier: 4 kilograms of boehmite+1.0 kilogram Ludox+6 kilograms of kaolin (solid content is 73 % by weight, and the industry of Suzhou china clay company is produced)+10 kg of hydrogen zinc oxide (zinc oxide content 71.5%, Pei County zinc oxide factory product);
3 #Carrier: 5 kilograms of boehmite+4 kilogram kaolin+2 kilograms of tired soil (solid content is 68 % by weight, and From Zhongxiang Hubei is produced)+3.5 kilo sulfuric acid zinc (purity 98%, sea, Jinan chemical industry Co., Ltd product) that take off;
The above-mentioned support material that will mix is respectively mixed making beating with deionized water, obtain the slurries that solid content is 15 % by weight, under agitation add 1.6 kilograms aqueous hydrochloric acid solution (volumetric concentration 30%), continue to stir, until form uniform colloidal sol, make respectively 1 #, 2 #, 3 #Carrier colloidal sol, stand-by.
Present embodiment adopts being prepared as follows of phosphorus modified RE zeolite sol:
Present embodiment adopts the raw material of phosphorus modified RE zeolite as follows:
1 #Phosphorus modified RE zeolite: 7.92 kilograms of NaY zeolites (silica alumina ratio 25, the Qilu Petrochemical Company catalyst plant is produced)+(Baotou rare earth factory in the Inner Mongol produces 0.356 kilogram of rare earth chloride, and dry basis 48 weighs %, and wherein the contents on dry basis of each component is La 2O 325.0%, Ce 2O 36.0%, Pr 2O 35.0%, Nd 2O 310.0%, lower same)+0.14 kilogram of commercially available phosphoric acid (purity 85%, Hubei auspicious cloud chemical industry Co., Ltd produces);
2 #Phosphorus modified RE zeolite: 2.85 kilograms of HY zeolites (silica alumina ratio 50, the Qilu Petrochemical Company catalyst plant is produced)+2.19 kilograms of rare earth chloride+0.29 kilogram ammonium dihydrogen phosphate (ADP)s (contain P 2O 561%, Hubei auspicious cloud chemical industry Co., Ltd produces);
3 #Phosphorus modified RE zeolite: 5.4 kilograms of 13X zeolites (silica alumina ratio 50, the Qilu Petrochemical Company catalyst plant is produced)+7.16 kilograms of rare earth chloride+1.21 kilogram diammonium hydrogen phosphates (contain P 2O 564%, Yuntianhua international corporation produces);
Respectively with above-mentioned metering NaY zeolite, HY zeolite, 13X zeolite according to zeolite: ammonium nitrate: the weight ratio of deionized water=1: 1: 20 is filtered 90 ℃ of lower ion-exchanges 2 hours, repeated exchanged once obtains ammonium type faujasite, its Na after the washing 2O content is not more than 0.15 heavy %.At room temperature above-mentioned ammonium type zeolite was stirred dipping 2 hours with the aqueous solution of metering rare earth chloride preparation respectively, 120 ℃ of oven dry, 550 ℃ of roastings 2 hours make REY, REHY, REX rare earth faujasite.The rare earth faujasite that makes and phosphorous water soluble compound and deionized water are mixed according to water-solid ratio at 2: 1, at room temperature stirred dipping 2 hours, making beating, stirring makes phosphorus modified RE faujasite colloidal sol.
The above-mentioned P-REY that makes, P-REHY, P-REX phosphorus modified RE faujasite colloidal sol are respectively with above-mentioned 1 #, 2 #, 3 #Carrier colloidal sol mixes, and adds an amount of aluminium colloidal sol, and adsorbent solid content and aluminium colloidal sol solid content (take aluminium oxide) weight ratio are 15, continues to stir until form uniform colloidal sol; Be 250~300 ℃ with this colloidal sol at the control exhaust temperature, atomisation pressure is 50~60 atmospheric pressure, and spray drying forming makes the solid particle of the microspheric P-REY of containing, P-REHY, P-REX.Free Na is removed in the microspheroidal solid particle washing that obtains +, 100~200 ℃ of lower oven dry after at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions obtains microspheroidal P-REY/1 #, P-REHY/2 #, P-REX/3 #Solid particle.
Embodiment 1-3
Embodiment 1-3 illustrates that the adsorbent of phosphorous modified RE faujasite forms, the preparation method.
Respectively Zhangjagang City China adopted chemical industry Co., Ltd is produced 7.5 kilograms of nickel chlorides, reach each metal salt mixture of 8.5 kilograms of cobalt nitrate and nickel nitrate and be made into the aqueous solution that concentration of metal ions is 1~10mol/L, stand-by.
At room temperature with nickel chloride aqueous solution and P-REY/1 #Carrier mixes, add while stirring the ammoniacal liquor that concentration is 3mol/L, keeping pH is 7~10, constantly be stirred to precipitation fully after, being warming up to 90 ℃ also placed aging 0.5 hour at least, filter, washing leaching cake is washed to without chlorion to the mixture that makes nickel hydroxide and P-REY and alumina supporting material without acid ion.100~200 ℃ of lower oven dry after at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions is pulverized, sieving obtains microspheroidal adsorbent Ni-Zn/P-REY/1 #, called after PYS-1.
At room temperature the aqueous solution saturation with cobalt nitrate and nickel nitrate floods P-REHY/2 #Carrier constantly stirred dipping after at least 4 hours, and 100~200 ℃ of lower oven dry at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions was pulverized, sieving obtains microspheroidal adsorbent Co-Ni-Zn/P-REY/2 #, called after PYS-2.
With 7.3 kilograms of cobalt oxides (Zhangjagang City China adopted chemical industry Co., Ltd product) and P-REX/3 #Rare earth faujasite/carrier granular adds the making beating of 60 kg of water; Perhaps with cobalt oxide separately after the making beating directly with P-RE-β zeolite sol and 3 #Carrier colloidal sol mixes, and after stirring, adds an amount of aluminium colloidal sol, and adsorbent solid content and aluminium colloidal sol solid content (take aluminium oxide) weight ratio are 15, continues to stir until form uniform colloidal sol; With this colloidal sol control exhaust temperature be 250~300 ℃, atomisation pressure is 50~60 atmospheric pressure, spray drying forming makes the microspheric solid particle that contains cobalt oxide and RE-β.Wash its solid particle and remove free Na +After, 100~200 ℃ of lower oven dry at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions obtained microspheroidal adsorbent Co-Zn/P-REX/3 #, called after PXS-3.
The composition of adsorbent PYS-1, PYS-2, PXS-3 (each component is all take the gross weight of adsorbent as calculating benchmark) and polishing machine see Table 2.
Comparative Examples 1-3
Compare composition, conventional preparation method and the performance of the adsorbent of the not phosphorous modified RE faujasite of this Comparative Examples explanation with the adsorbent composition of embodiment 1-3.
According to 1 #, 2 #, 3 #Carrier forms wet mixing, grinds, and dry forming, roasting (drying, method of roasting are with embodiment 1-3), the impregnating metal ion concentration is the nickel sulfate solution of 1~10mol/L respectively again, cobalt nitrate-nickel nitrate mixed aqueous solution and the cobalt acetate aqueous solution.Again oven dry, roasting, the microspheroidal adsorbent Ni-Zn/1 that pulverizes, sieves and do not contained rare earth faujasite #, Co-Ni-Zn/2 #, Co-Zn/3 #, difference called after S-4, S-5, S-6.It forms and polishing machine is listed in table 2.
As can be seen from Table 2, adsorbent PYS-1, PYS-2, PXS-3 intensity are all better, and its wear rate is all less than 1.0%h -1More than, all greater than adsorbent S-4, the S-5, the S-6 that do not contain rare earth faujasite that adopt the conventional method preparation.
Embodiment 4-5
The adsorbent of embodiment 4-5 explanation phosphorus modified RE faujasite is used aspect gasoline desulfur.
Feed gasoline A, B in the table 1 be as raw material, investigates the feed gasoline raw material and fully contact with adsorbent PYS-1, PYS-2 respectively in the small-sized fluidized bed reactor and adsorb and the catalyzed conversion situation.Adsorbent loadings 500 gram adopts hydrogen 360 ℃ temperature before use, and reduction is 60 minutes under the condition that hydrogen flowing quantity is 1.5 l/hs.Product, steam and adsorbent mixtures to be generated separate in settler, and reaction product isolated obtains gaseous product and product liquid, and adsorbent to be generated is gone out the hydrocarbon product that adsorbs on the adsorbent mixtures to be generated by the water vapour stripping.Adsorbent behind the stripping is regenerated with the contact with air that heated, and the catalyst mixture after the regeneration recycles behind cooling, hydrogen reducing.Experimental condition, result of the test and product gasoline property and sulfur content thereof are all listed in table 3.
Comparative Examples 4-5
Compare with the adsorbent application test of embodiment 4-5, the explanation of this Comparative Examples does not contain adsorbent S-4, the S-5 of rare earth faujasite for the situation of gasoline desulfur.
Feed gasoline A, B contact with adsorbent S-4, S-5 behind the hydrogen reducing respectively in the small-sized fluidized bed reactor and react.Other test technology conditions and test method are with embodiment 4~5.Experimental condition, result of the test and product gasoline property and sulfur content thereof are all listed in table 3.
As can be seen from Table 3, with the gasoline desulfur product oil phase contrast that does not add the faujasite adsorbent, the gasoline desulfur rate that adds phosphorous faujasite adsorbent is high, all more than 97.43 heavy %; Octane number is higher, all is higher than feedstock oil; And its benzene content is lower, all is lower than feedstock oil.
Embodiment 6-7
The adsorbent of embodiment 6-7 explanation phosphorus modified RE faujasite is used for the situation of diesel fuel desulfurization.
Raw material diesel oil C, D in the table 1 be as raw material, investigates diesel raw material and fully contact with adsorbent PYS-2, PXS-3 respectively in the small-sized fluidized bed reactor and adsorbs and the catalyzed conversion situation.Adsorbent loadings 500 gram adopts hydrogen 360 ℃ temperature before use, and reduction is 60 minutes under the condition that hydrogen flowing quantity is 1.5 l/hs.Product, steam and adsorbent mixtures to be generated separate in settler, and reaction product isolated obtains gaseous product and product liquid, and adsorbent to be generated is gone out the hydrocarbon product that adsorbs on the adsorbent mixtures to be generated by the water vapour stripping.Adsorbent behind the stripping is regenerated with the contact with air that heated, and the catalyst mixture after the regeneration recycles behind cooling, hydrogen reducing.Experimental condition, result of the test and product diesel oil character and sulfur content thereof are all listed in table 4.
Comparative Examples 6-7
Compare with the adsorbent application test of embodiment 6-7, the explanation of this Comparative Examples does not contain adsorbent S-5, the S-6 of rare earth faujasite for the situation of diesel fuel desulfurization.
Raw material diesel oil C, D contact with adsorbent S-5, S-6 behind the hydrogen reducing respectively in the small-sized fluidized bed reactor and react.Other test technology conditions and test method are with embodiment 4~5.Experimental condition, result of the test and product diesel oil character and sulfur content thereof are all listed in table 4.
As can be seen from Table 4, with the diesel fuel desulfurization product oil phase contrast that does not add the faujasite adsorbent, the diesel fuel desulfurization rate of adsorbent that adds phosphorous faujasite is higher, all more than 99.19 heavy %; Diesel cetane-number is higher, all is higher than feedstock oil.
Table 1
The raw material numbering A B C D
Type of feed Gasoline Gasoline Diesel oil Diesel oil
Density (20 ℃), kg/m 3 787.5 708.3 886.8 911.6
Octane number
RON 89.8 93.6 - -
MON 78.8 79.4 - -
Cetane number - - 29.5 22.0
Sulphur, μ g/g 1696.5 124.6 1060 10267.6
Alkali nitrogen, μ g/g 92.4 73.6 682 878.7
Carbon, heavy % 86.28 86.46 88.24 87.68
Hydrogen, heavy % 12.98 13.15 11.48 10.80
Alkene, heavy % 24.8 32.5 2.1 1.9
Aromatic hydrocarbons, heavy % 19.4 17.1 22.5 24.6
Benzene, heavy % 3.6 2.5 - -
Boiling range, ℃
Initial boiling point 90 62 191 195
10% 92 75 208 234
30% 121 89 226 267
50% 154 112 247 298
70% 175 141 277 328
90% 189 173 324 358
The end point of distillation 203 202 361 374
Table 2
Embodiment 1 Comparative Examples 1 Embodiment 2 Comparative Examples 2 Embodiment 3 Comparative Examples 3
The adsorbent numbering PYS-1 S-4 PYS-2 S-5 PXS-3 S-6
SiO 2, heavy % 1.1 1.18 18.0 22.19 14.8 25.59
Al 2O 3, heavy % 29.0 29.43 14.4 17.75 19.5 31.29
ZnO, heavy % 55.3 59.39 32.5 40.06 4.7 8.13
Reactive metal oxides, heavy % NiO/10 NiO/10 CoO/10 NiO/10 CoO/10 NiO/10 CoO/35 CoO/35
P 2O 5, heavy % 0.05 - 0.73 - 2.81 -
Rare earth, heavy % 0.06 - 2.38 - 5.49 -
Zeolite, heavy % Y /4.79 - HY /11.39 - 13X/19.8 -
Wear rate, %h -1 0.65 1.4 0.85 1.6 1.0 2.1
Table 3
Embodiment 4 Comparative Examples 4 Embodiment 5 Comparative Examples 5
Adsorbent PYS-1 S-4 PYS-2 S-5
Feedstock oil B B A A
Medium Dry gas Dry gas H 2 H 2
Reaction condition
Temperature, ℃ 370 370 425 425
Pressure, MPa 2.0 2.0 1.0 1.0
The gasoline weight (hourly) space velocity (WHSV), hour -1 4 4 8 8
Oil ratio 5 5 10 10
Hydrogen and gasoline volume ratio 300 300 500 500
Product distributes, heavy %
Gas 0.67 0.56 0.60 0.49
Gasoline 99.05 99.14 99.02 99.1
Diesel oil 0.15 0.15 0.18 0.15
Coke 0.12 0.14 0.19 0.24
Loss 0.01 0.01 0.01 0.02
The gasoline main character
RON 94.8 88.3 90.9 83.4
MON 81.2 74.1 79.8 72.8
Sulphur, μ g/g 3.2 36.2 8.2 23.1
Alkali nitrogen, μ g/g 5.4 9.8 8.7 10.2
Benzene, heavy % 1.0 2.4 0.7 3.5
Alkene, heavy % 22.8 26.5 15.5 20.34
Desulfurization degree, heavy % 97.43 70.95 99.52 98.64
Table 4
Embodiment 6 Comparative Examples 6 Embodiment 7 Comparative Examples 7
Adsorbent PYS-2 S-5 PXS-3 S-6
Feedstock oil C C D D
Reaction condition
Temperature, ℃ 400 400 450 450
Pressure, MPa 0.5 0.5 2.5 2.5
The diesel oil weight (hourly) space velocity (WHSV), hour -1 10 3.0 0.5 50
Oil ratio 20 15 1 8
The volume ratio of hydrogen donor and diesel raw material Naphthane/0.1 Naphthane/0.1 Coking dry gas/500 Coking dry gas/500
Product distributes, heavy %
Dry gas 0.11 0.34 0.34 0.28
Liquefied gas 0.21 0.32 0.32 0.87
Gasoline 1.75 1.24 1.24 1.15
Diesel oil 97.64 97.52 97.52 97.04
Coke 0.28 0.56 0.56 0.64
Loss 0.01 0.02 0.02 0.02
The diesel oil main character
Sulphur, μ g/g 4.5 17.3 17.3 165.0
Desulfurization degree, heavy % 99.58 98.37 98.37 98.39
Density (20 ℃), kg/m 3 875.2 878.2 878.2 893.2
Cetane number 32.4 28.0 28.0 21.2

Claims (15)

1. adsorbent that reduces sulfur content of light hydrocarbon oil, it is characterized in that, take the adsorbent gross weight as calculating benchmark, this adsorbent comprises: the phosphorus modified RE faujasite of the heavy % of 1-30, the carrier of the reactive metal oxides of 5~40 heavy % and 30~94 heavy %, wherein carrier comprises aluminium oxide and zinc oxide.
2. according to the adsorbent of claim 1, it is characterized in that take the weight of phosphorus modified RE faujasite as calculating benchmark, phosphorus modified RE faujasite composed as follows: phosphorus is with P 2O 5Meter accounts for the heavy % of 1-10; Rare earth is with RE 2O 3Meter accounts for the heavy % of 1-35; Surplus is faujasite.
3. according to the adsorbent of claim 1 or 2, it is characterized in that described rare earth faujasite is that the X-type series zeolite is or/and Y type series zeolite.
4. according to the adsorbent of claim 3, it is characterized in that described rare earth Y type zeolite is selected from one or more in REY type, REHY type, the REUSY type zeolite.
5. according to the adsorbent of claim 1, it is characterized in that described rare earth faujasite is rare earth Y type zeolite.
6. according to the adsorbent of claim 1, it is characterized in that described reactive metal is selected from one or more metals in cobalt, nickel, iron, manganese, copper, molybdenum, tungsten, silver, tin, the vanadium.
7. according to the adsorbent of claim 1, it is characterized in that described reactive metal is that cobalt is or/and nickel.
8. according to the adsorbent of claim 1, it is characterized in that take the weight of carrier as calculating benchmark, described carrier comprises the aluminium oxide of 5~30 heavy %, the zinc oxide of 10~65 heavy %, the clay of surplus.
9. according to the adsorbent of claim 8, it is characterized in that described clay is selected from silica, amorphous aluminum silicide, kaolin, imvite, bentonite, diatomite, sepiolite, tired one or more mixtures that take off in the soil.
10. a method for preparing the described adsorbent of claim 1 is characterized in that the method comprises the following steps:
(1) phosphorus modified RE faujasite colloidal sol preparation
The rare earth faujasite that obtains with commercially available rare earth faujasite or by rare earth exchanged is according to zeolite: ammonium salt: the weight ratio of deionized water=1: 0~1: 3~40 was 50~100 ℃ of lower ion-exchanges 0.1~5 hour, repeated exchanged once obtains ammonium type rare earth faujasite, its Na after filtering, washing 2O content is not more than 0.15 heavy %, and ammonium type rare earth faujasite mixes with the weight ratio 1: 0.3~1 of deionized water according to water and solid with phosphorous water soluble compound, and at room temperature stirring was flooded 0.3~5 hour, made phosphorous rare earth faujasite colloidal sol;
(2) carrier colloidal sol preparation
The powder carrier material of reservation amount or the solid sediment of carrier are mixed making beating with deionized water, obtain the slurries that solid content is 5~30 % by weight, the aqueous solution that under agitation adds hydrochloric acid or nitric acid, make slurries pH=2~4, stir, under 30~100 ℃, leave standstill and made carrier colloidal sol at least in aging 0.5 hour;
(3) solid particle preparation
With step (1) and step (2) make aging after carrier colloidal sol mixes, and add an amount of aluminium colloidal sol, adsorbent solid content and aluminium colloidal sol solid content weight ratio are 10~50, the continuation stirring is until form uniform colloidal sol; With this colloidal sol control exhaust temperature be 250~300 ℃, atomisation pressure is 50~60 atmospheric pressure, spray drying forming makes microspheric solid carrier particle.Free Na is removed in the microspheroidal solid particle washing that obtains +, 100~200 ℃ of lower oven dry after at least 2 hours, again roasting at least 2 hours under 500~800 ℃ of conditions obtains the particle of microspheroidal rare earth faujasite and carrier mixture;
(4) the metal oxide active component is introduced
One or more slaine of the containing metal active component of reservation amount is made into the aqueous solution that concentration of metal ions is 1~10mol/L, at room temperature add microspheroidal phosphorus modified RE faujasite that step (3) makes and the particle of carrier mixture according to the ratio of metal oxide and carrier, add while stirring the ammoniacal liquor that concentration is 0.5~5mol/L, keeping pH is 7~10, constantly be stirred to precipitation fully after, being warming up to 60~100 ℃ also placed aging 0.5 hour at least, filter, washing leaching cake is to the mixture that makes metal hydroxides phosphorus modified RE faujasite and carrier material without acid ion, after drying at least 2 hours under 100~200 ℃, again roasting at least 2 hours under 500~800 ℃ of conditions is pulverized, sieve and obtain the microspheroidal absorbent particles.
11. according to the method for claim 10, it is characterized in that described phosphorous water soluble compound is selected from more than one in orthophosphoric acid, phosphorous acid, phosphoric anhydride, ammonium phosphate, diammonium hydrogen phosphate, ammonium dihydrogen phosphate (ADP), the ammonium phosphite.
12. an application rights requires 1 described adsorbent to reduce the method for sulfur content of light hydrocarbon oil, it is characterized in that sulfur-bearing light hydrocarbon oil raw material and hydrogen donor after the preheating, enter in the reactor that adsorbent is housed, at temperature 350-450 ℃, pressure 0.5-2.5MPa, feedstock oil weight (hourly) space velocity (WHSV) 0.5-10h -1React under the condition of the weight ratio 1-20 of adsorbent total amount and hydrocarbon oil crude material, material behind the separating reaction, product is sent into subsequent separation system and is carried out separation of products, reacted adsorbent to be generated coke burning regeneration behind stripping, the adsorbent after regeneration Returning reactor after the hydrogen donor reduction recycles.
13. according to the method for claim 12, the hydrocarbon oil crude material that it is characterized in that described sulfur-bearing is selected from one or more the mixture in gasoline, kerosene, diesel oil, the gas oil fraction.
14. the method according to claim 12, it is characterized in that described hydrogen donor is selected from more than one in hydrogen, hydrogen-containing gas, the hydrogen supply agent, wherein hydrogen is the hydrogen of various purity, hydrogen-containing gas is more than one in catalytic cracked dry gas, coking dry gas, the thermal cracking dry gas, and hydrogen supply agent is selected from more than one in naphthane, decahydronaphthalene, the indane.
15. according to the method for claim 12, it is characterized in that described reactor is selected from the reactor of fluidized-bed reactor, fixed bed reactors, moving-burden bed reactor or other type and compound.
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