CN101429841A - 2mm silk-screen strengthened glass and wood plank combined kitchen cabinet door board production technology - Google Patents

2mm silk-screen strengthened glass and wood plank combined kitchen cabinet door board production technology Download PDF

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Publication number
CN101429841A
CN101429841A CNA2007101899359A CN200710189935A CN101429841A CN 101429841 A CN101429841 A CN 101429841A CN A2007101899359 A CNA2007101899359 A CN A2007101899359A CN 200710189935 A CN200710189935 A CN 200710189935A CN 101429841 A CN101429841 A CN 101429841A
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glass
cutting
door plate
cabinet door
printing
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CN101429841B (en
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杨淑权
杨伟峰
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LUOYANG XINDE SAFETY GLASS TECHNOLOGY Co Ltd
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Abstract

The invention provides a cabinet door plate manufacturing process with the combination of 2mm silk-screen printing toughened glass and wooden plates. The process comprises five main steps of performing strengthening treatment, checking strengthening degree, testing cutting performance, printing the glass silk-screen with needed colors and bonding a plate; the cabinet door plate manufactured by the process keeps the thickness and appearance requirements of the prior door plate, because the cabinet door plate does not increase too much weight, a hinge arranged between the door plate and a cabinet body is not damaged; and due to the combination of the printing surface of glass and a dampproof plate, the colors are shown because of the high transparency property of glass, so that the colors do not fall off due to external force. Therefore, the process meets the requirements of the cabinet door plate industry on strong color adhesive force and improves the fineness and mirror surface effect of the surface of the door plate, and due to the high hardness property of the glass, the cabinet door plate also has the advantages of high surface strength, scratch resistance, easy cleaning and the like.

Description

The kitchen cabinet door board production technology that the 2mm silk-screen strengthened glass combines with plank
Technical field
The invention belongs to cabinet door plate decoration technique field, the kitchen cabinet door board production technology that especially a kind of 2mm silk-screen strengthened glass combines with plank.
Background technology
The existing kitchen cabinet door board production technology of making roughly is divided into following two kinds:
All kinds of wooden boards of a kind of employing are made upward color by methods such as sprayings with plate surface.Representative products is the UV plate, varnish board.The advantage of this product is that processing is simple, and is convenient.Shortcoming is that at the bottom of the ageing-resistant degree of color, the planeness fineness of color is poor because of color friction resistant ability outside sheet material, and the long-term back color of using can be turned to be yellow, and paint film meeting local shedding can form fuzzy fine and closely woven cut after the long-time wiping of plate surface process.
Another kind is to pass through to paste on all kinds of sheet materials, and means such as absorption combine with another kind of material.This series products is with the plastic uptake door-plate, the acryl door-plate, and three ester hydrogen ammonia plates, and glass plate etc. is representative.The plastic uptake door-plate is plank to be done combine with the epidermis of various plastic materials by vacuum adsorption method after moulding is handled.It is by means of the bright-colored ganoid characteristic of plastics, but has also possessed the anti-temperature difference of plastics and the disadvantage of damage resistant not simultaneously; Acrylic plate is that acryl or pmma material is mutually bonding with plank, smooth relatively smooth by such material surface, color is in the characteristic of inner difficult drop-off, but the coefficient of expansion great disparity of the coefficient of expansion of this material and plank is excessive, cause the bonding difficulty of this material, through occurring bonding come off and surfacing becomes big trouble gradually after the cold and hot variation.
In order to solve the deficiency of above material, the door-plate on surface has appearred on the market making of 4~5mm tempered glass, though this method has solved the various disadvantages that above material occurs, produced other problem simultaneously: at first weight is too heavy, because 4mm glass 10kg/m 2, 5mm glass 12.5kg/m 2, so just cause connecting hinge not match with it.In order to address this problem, can only remove the plank of back or use instead some light-duty non-wood materials, but the door-plate of making and traditional door-plate have very big difference in appearance, with having occured now and then a fatal problem: because glass is tempering, so process-cycle and machining accuracy in batch process do not guarantee, and can only be that single cover is produced because be, so color can only be selected the mode of spraying for use, this has just caused the aberration of color, for the sticking patch after sale of product causes trouble, in case have the broken whole door-plate of a glass all will be from new making in transportation installation process kind.
The high-flatness of glass, high brightness, high strength, resistant to elevated temperatures perfect characteristics are that the cabinet industry is pursued always.Because it is all unapproachable that these characteristics are other materials.But it is fatal defective that the fragility of simple glass has, and the high strength of tempered glass is to solve frangible good method, but tempered glass can not cut can not secondary operations characteristics restricted product again can not large-scale production.Because can not secondary cut, so just can not do big plate gauge lattice, just can only go to increase color with the method for spraying, though the method cost low speed degree of spraying is fast, but its fatal shortcoming is the color aberration that can not guarantee in batches.But consistency of colour is again the essential condition of the sector.
Summary of the invention
For solving the problem that above-mentioned processing method produces, the present invention has designed the kitchen cabinet door board production technology that a kind of 2mm silk-screen strengthened glass combines with plank, the cabinet door plate that utilizes this technology to make, the thickness and the appearance requirement that have kept existing door-plate, because do not increase too many weight, so can not cause damage to door-plate and the joining hinge of cabinet.
For achieving the above object, the present invention adopts following technical scheme:
The kitchen cabinet door board production technology that described 2mm silk-screen strengthened glass combines with plank, its technology comprise the test of intensive treatment → reinforcing degree check → cutting performance → with glass cross be printed as all kinds of required colors → with five key steps of plate adhesion, each step division is as follows:
I, intensive treatment
Common 2 millimeters glass are carried out cleaning treatment with deionized water, and after differentiating instrument the glass air surface branched away with glass tin face, bringing-up section at special-purpose annealing furnace is heated to 680~720 ℃, swing 100~120S at a slow speed, the cooling of coming out of the stove fast then, the speed of coming out of the stove is greater than 500mm/S, and blowing is cooled off, and wind pressure value is 1.4~1.8 kPas;
II, reinforcing degree check
After intensive treatment, the case hardness of glass is controlled at the following test of do about 1.2 MPas:
I, impact test
Is the flexible material support of 30mm with glass four limits of strengthening with width, is that the 0.3kg steel ball is not broken to center of glass point glass from 1.5M eminence freely falling body with quality;
Ii, static pressure test
Glass is lain on the support, and support is a rectangle frame, and wall thickness is 30mm all around, and is long identical with glass appearance and size with wide size, at stacking sandbag on glass, makes it reach 300kg/m then 2, stack the every 3min of sandbag and add once, add 30min such as back, the sandbag of taking away, glass are not broken.
III, cutting performance test
Glass printing after strengthening faced down be placed on the smooth cutting table top, the pressure that applies about 5kg with metal roller type glazing knife cuts, the cutting sound of this moment is discontinuous, line of cut cuts in and out, firmly break off with the fingers and thumb downwards the cutting back, do not separate by the line of cut place fully though glass can separate once in a while, can't cut substantially when particularly cutting surpasses 500mm length, illustrate that the case hardness of glass has reached about 1.2 MPas; The cutting tool of selecting for use natural diamond to make applies 1~2kg pressure, and stable at a slow speed cutting when the sound of hearing that bright and beautiful clearly silks is torn, is pushed glass downwards then gently, and glass ruptures along line of cut, illustrates that the case hardness of glass has reached the optimum design value;
IV, glass cross is printed as all kinds of required colors
Satisfactory 2mm tempered glass is cleaned with ionized water, with the air surface of glass as printing surface, cleaned glass will be worn the printing surface that textile gloves are avoided sweat mark oil pollution glass on hand whereby in handling process, low-temperature environment-friendly printing ink is modulated to suitable consistency, hang after evenly stirring 30min, with 120~200 order silk screen versions, by the special glass screen process press deployed printing ink is divided and 2 times background color to be printed onto glass surface, be heated to 180 ℃ by infrared rays heating drying tunnel then, be 15~25min heat time heating time, makes it to solidify in glass surface;
Avoid glass to be subjected to the pollution of greasy dirt sweat stain in above process kind, the glass that prints priming paint is put the printing of protecting end China ink to the normal temperature, protective coloration mostly is ash, black, white 3 kinds of colors; The denseness and the curing compound ratio of printing ink suitably improve during the allotment background color; Also should dry processing behind the protection ink print, 180 ℃ of bake out temperatures, drying time are 15~25min, and the adhesive power of color and glass can boil 60min and the variable color that do not come off continuously by boiling water;
V and plate adhesion
The size of the glass-cutting that prints to required processing, beat the handle hole as needs on request, the special-purpose hollow boring bit of useable glass carries out perforation processing.Punching diameter 8~10mm, punching process kind glass surface will add water lowers the temperature, in order to avoid the glass part is subjected to high temperature and bursts; The periphery in hole can polish modification with taper bit, to reduce the appearance of chip; Moist-proof board behind the unidimensional 16mm millimeter of well cutting is carried out surperficial dust removal process, then with neutral density glass glue with scraper very thin be evenly coated in the surface, then with the printing surface of well cutting glass to the coated face that is placed down in sheet material, and evenly firmly press down; Carrying out bound edge with conventional 18mm aluminium alloys edge sealing bar then handles.
Because adopt aforesaid technical scheme, the present invention has following superiority:
1,2mm glass is introduced into the cabinet industry, meets the requirement of present the sector current material.The basis sheet metal thickness is 16mm, edge sealing aluminum alloy materials 18mm, and finished product door-plate thickness should be 18mm, and used connecting hinge is a conventional products, need not customize the super large accessory, and all material all need not be changed.
2, by intensive treatment, the easy fragmentation of 2mm glass, the disadvantage that is not easy 2 processing is got rid of.Kept the original high brightness of glass simultaneously, high-flatness, the characteristic of high rigidity.
3, this technology has solved the limitation of thin-walled glass serigraphy or spraying, makes the existing intensity of the color glass of thin-walled again can cutting processing, can represent glass properties and can avoid the excessive problem of weight again.
4, this technology has been passed through intensive treatment and has been made the color glass case hardness increase of thin-walled, so general glass cutter is difficult to cutting, use the cutting tool of diamond segment product could be cut arbitrarily.
5,, found an advantage that can guarantee the tempered glass high-intensity high-tenacity can also guarantee high optimum state of cutting yield rate by the method for strict control reinforcement process.
6, selected present common no diamond cut instrument for use, avoided the disadvantage that the tempered glass single-point can not be under pressure, making tempered glass can not cut this disadvantage no longer becomes and stops that this product enters the main cause of suitability for industrialized production.
The specific embodiment
Kitchen cabinet door board production technology square with 700 * 700mm, that the thick silk-screen strengthened glass of 2mm combines with plank is an example:
I, 2mm glass is carried out intensive treatment
Common 2mm glass is carried out cleaning treatment with ionized water, and differentiates instrument with glass tin face the glass air surface is branched away, should towards on be placed on and carry out intensive treatment in the annealing furnace, processing method is:
Bringing-up section at special-purpose annealing furnace is heated to 680~720 ℃, swings 100~120S at a slow speed, and attention is different according to size, time and the temperature meeting of the glass space of a whole page, the fast speed cooling of coming out of the stove then, the speed of coming out of the stove greater than 500mm/S about, blowing cooling, wind pressure value is 1.4 to 1.8 kPas.
II, reinforcing degree check
The surface stress of tempered glass has difference according to the stress of the different surfaces of the temperature that adds man-hour, time, blast.The glass anti-impact force that surface stress is lower than 1 MPa is very little, and anti-static pressure ability is very low, is not suitable for processing the needed intensity of door-plate.Surface stress is very capable greater than the glass shock resistance and the anti-static pressure of 1.5 MPas, but cutting and 2 working abilities weaken, and that is to say that glass has been difficult to cutting and punching, and this specific character can not satisfy the processing request that the processing industry rapid scale is produced in batches again.So should be controlled at the case hardness of glass about 1.2 MPas, be to guarantee above best approach at 2.
Can be by following test at the tempered glass of 1.2 MPa case hardnesses:
I, impact test
With specification is the square tempered glass of 700mm, and four limits are the flexible material support of 30mm with width, are that the 0.3kg steel ball is not broken to center of glass point glass from 1.5M eminence freely falling body with quality.
Ii, static pressure test
Glass is lain on the support, and support is a rectangle frame, and wall thickness is 30mm all around, and is long identical with glass appearance and size with wide size, at stacking sandbag on glass, makes it reach 300kg/m then 2, stack the every 3min of sandbag and add once, add 30min such as back, the sandbag of taking away, glass are not broken.
III, cutting performance test
Glass printing after strengthening faced down be placed on the smooth cutting table top, the pressure that applies about 5kg with metal roller type glazing knife cuts, the cutting sound of this moment is discontinuous, line of cut cuts in and out, firmly break off with the fingers and thumb downwards the cutting back, do not separate by the line of cut place fully though glass can separate once in a while, can't cut substantially when particularly cutting surpasses 500mm length, illustrate that the case hardness of glass has reached about 1.2 MPas; The cutting tool of selecting for use natural diamond to make applies 1~2kg pressure, and stable at a slow speed cutting when the sound of hearing that bright and beautiful clearly silks is torn, is pushed glass downwards then gently, and glass ruptures along line of cut, illustrates that the case hardness of glass has reached the optimum design value;
The hardness on the tempered glass surface of 2mm is very big, surpassed the pressure that general knife single-point gravity is produced, so what general knife can not be stable applies uniform pressure to it, the lumber recovery of institute's glass-cutting is very low, but the diamond knife be by with adamantine self hardness, the surface stress layer of glass is evenly destroyed, because when finding the diamond cut angle, can cut glass easily, the cutting yield rate reaches more than 90 percent.
IV, glass cross is printed as all kinds of required colors
Satisfactory 2mm tempered glass is cleaned with ionized water, with the air surface of glass as printing surface, cleaned glass will be worn the printing surface that textile gloves are avoided sweat mark oil pollution glass on hand whereby in handling process, low-temperature environment-friendly printing ink is modulated to suitable consistency, hang after evenly stirring 30min, with 120~200 order silk screen versions, by the special glass screen process press deployed printing ink is divided and 2 times background color to be printed onto glass surface, be heated to 180 ℃ by infrared rays heating drying tunnel then, be 15~25min heat time heating time, makes it to solidify in glass surface;
Avoid glass to be subjected to the pollution of greasy dirt sweat stain in above process kind, the glass that prints priming paint is put the printing of protecting end China ink to the normal temperature, protective coloration mostly is ash, black, white 3 kinds of colors; The denseness and the curing compound ratio of printing ink suitably improve during the allotment background color; Also should dry processing behind the protection ink print, 180 ℃ of bake out temperatures, drying time are 15~25min, and the adhesive power of color and glass can boil 60min and the variable color that do not come off continuously by boiling water;
V and plate adhesion
The size of the glass-cutting that prints to required processing, beat the handle hole as needs on request, the special-purpose hollow boring bit of useable glass carries out perforation processing.Punching diameter 8~10mm, punching process kind glass surface will add water lowers the temperature, in order to avoid the glass part is subjected to high temperature and bursts; The periphery in hole can polish modification with taper bit, to reduce the appearance of chip; Moist-proof board behind the unidimensional 16mm millimeter of well cutting is carried out surperficial dust removal process, then with neutral density glass glue with scraper very thin be evenly coated in the surface, then with the printing surface of well cutting glass to the coated face that is placed down in sheet material, and evenly firmly press down; Carrying out bound edge with conventional 18mm aluminium alloys edge sealing bar then handles.
With above five cabinet door plates that processing step is made, the thickness and the appearance requirement of existing door-plate have been kept, because do not increase too many weight, so can not cause damage to door-plate and the joining hinge of cabinet.
Because this product is that the printing surface of glass is combined with moist-proof board, the high transparent characteristic by glass displays color, so color can not be subjected to external force and come off. So both met the requirement of cabinet door plate industry to the color strong adhesion, increased again fineness and the mirror effect on door-plate surface, and because the high rigidity characteristic of glass itself, and so that this product has also possessed surperficial high strength, scratch resistance, the plurality of advantages such as easy cleaning. These advantages be at present on the market all products all can not reach and be that they do one's utmost to want the effect that reaches.

Claims (1)

1, the kitchen cabinet door board production technology that combines with plank of a kind of 2mm silk-screen strengthened glass, it is characterized in that: this technology comprise the test of intensive treatment → reinforcing degree check → cutting performance → with glass cross be printed as all kinds of required colors → with five key steps of plate adhesion, each step division is as follows:
I, intensive treatment
Common 2 millimeters glass are carried out cleaning treatment with ionized water, and after differentiating instrument the glass air surface branched away with glass tin face, bringing-up section at special-purpose annealing furnace is heated to 680~720 ℃, swing 100~120S at a slow speed, the cooling of coming out of the stove fast then, the speed of coming out of the stove is greater than 500mm/S, and blowing is cooled off, and wind pressure value is 1.4~1.8 kPas;
II, reinforcing degree check
After intensive treatment, the case hardness of glass is controlled at the following test of do about 1.2 MPas:
I, impact test
Is the flexible material support of 30mm with glass four limits of strengthening with width, is that the 0.3kg steel ball is not broken to center of glass point glass from 1.5M eminence freely falling body with quality;
Ii, static pressure test
Glass is lain on the support, and support is a rectangle frame, and wall thickness is 30mm all around, and is long identical with glass appearance and size with wide size, at stacking sandbag on glass, makes it reach 300kg/m then 2, stack the every 3min of sandbag and add once, add 30min such as back, the sandbag of taking away, glass are not broken;
III, cutting performance test
Glass printing after strengthening faced down be placed on the smooth cutting table top, the pressure that applies about 5kg with metal roller type glazing knife cuts, the cutting sound of this moment is discontinuous, line of cut cuts in and out, firmly break off with the fingers and thumb downwards the cutting back, do not separate by the line of cut place fully though glass can separate once in a while, can't cut substantially when particularly cutting surpasses 500mm length, illustrate that the case hardness of glass has reached about 1.2 MPas; The cutting tool of selecting for use natural diamond to make applies 1~2kg pressure, and stable at a slow speed cutting when the sound of hearing that bright and beautiful clearly silks is torn, is pushed glass downwards then gently, and glass ruptures along line of cut, illustrates that the case hardness of glass has reached the optimum design value;
IV, glass cross is printed as all kinds of required colors
Satisfactory 2mm tempered glass is cleaned with ionized water, with the air surface of glass as printing surface, cleaned glass will be worn the printing surface that textile gloves are avoided sweat mark oil pollution glass on hand whereby in handling process, low-temperature environment-friendly printing ink is modulated to suitable consistency, hang after evenly stirring 30min, with 120~200 order silk screen versions, by the special glass screen process press deployed printing ink is divided and 2 times background color to be printed onto glass surface, be heated to 180 ℃ by infrared rays heating drying tunnel then, be 15~25min heat time heating time, makes it to solidify in glass surface;
Avoid glass to be subjected to the pollution of greasy dirt sweat stain in above process kind, the glass that prints priming paint is put the printing of protecting end China ink to the normal temperature, protective coloration mostly is ash, black, white 3 kinds of colors; The denseness and the curing compound ratio of printing ink suitably improve during the allotment background color; Also should dry processing behind the protection ink print, 180 ℃ of bake out temperatures, drying time are 15~25min, and the adhesive power of color and glass can boil 60min and the variable color that do not come off continuously by boiling water;
V and plate adhesion
The size of the glass-cutting that prints to required processing, beat the handle hole as needs on request, the special-purpose hollow boring bit of useable glass carries out perforation processing.Punching diameter 8~10mm, punching process kind glass surface will add water lowers the temperature, in order to avoid the glass part is subjected to high temperature and bursts; The periphery in hole can polish modification with taper bit, to reduce the appearance of chip; Moist-proof board behind the unidimensional 16mm millimeter of well cutting is carried out surperficial dust removal process, then with neutral density glass glue with scraper very thin be evenly coated in the surface, then with the printing surface of well cutting glass to the coated face that is placed down in sheet material, and evenly firmly press down; Carrying out bound edge with conventional 18mm aluminium alloys edge sealing bar then handles.
CN2007101899359A 2007-11-06 2007-11-06 2mm silk-screen strengthened glass and wood plank combined kitchen cabinet door board production technology Expired - Fee Related CN101429841B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101941337A (en) * 2010-07-27 2011-01-12 江苏德莱仕电器有限公司 Display glass printing technology and refrigerator door shaping method using finished products formed thereby
CN102496655A (en) * 2011-12-21 2012-06-13 江苏秀强玻璃工艺股份有限公司 Nondestructive marking method for nondestructively-marked photovoltaic glass
CN102615949A (en) * 2012-03-21 2012-08-01 无锡旭邦精密机械有限公司 Technical method for manufacturing silk print glass tabletop
CN103319082A (en) * 2013-06-27 2013-09-25 长治市晟龙实业有限公司 Manufacturing method of ultrathin heat-reinforced glass
CN105081892A (en) * 2014-05-22 2015-11-25 宇瀚光电科技(苏州)有限公司 Cover board glass impact resistance production process
CN106494105A (en) * 2015-09-07 2017-03-15 东莞奔迅汽车玻璃有限公司 A kind of printing process of safety glass silver wire and a kind of safety glass
CN106630676A (en) * 2016-12-14 2017-05-10 刘秋媛 Spray-colored glass as well as production process and application

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DE4019400A1 (en) * 1990-06-18 1991-12-19 Swarovski & Co DECORATIVE PLATE AND METHOD FOR THE PRODUCTION THEREOF
EP0491991A1 (en) * 1990-12-27 1992-07-01 Kufner Textilwerke GmbH Transfer carrier and process for its manufacture
DE4121599A1 (en) * 1991-06-29 1993-01-07 Alkor Gmbh Plastic sheeting as self-adhesive coating for glass, metal, etc. - has corona-treated ethylene]-propylene] copolymer base film coated with latex adhesive, acrylic] latex, etc., and opt. embossed or patterned
ATE199685T1 (en) * 1996-11-29 2001-03-15 Bubeck Oliver METHOD FOR PRINTING OBJECTS WITH COLOR MOTIFS
KR100661762B1 (en) * 1998-07-07 2006-12-28 닛폰 이타가라스 가부시키가이샤 Method for producing air-quench toughened glass plate
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101941337A (en) * 2010-07-27 2011-01-12 江苏德莱仕电器有限公司 Display glass printing technology and refrigerator door shaping method using finished products formed thereby
CN101941337B (en) * 2010-07-27 2012-03-07 中韩科技有限公司 Display glass printing technology and refrigerator door shaping method using finished products formed thereby
CN102496655A (en) * 2011-12-21 2012-06-13 江苏秀强玻璃工艺股份有限公司 Nondestructive marking method for nondestructively-marked photovoltaic glass
CN102615949A (en) * 2012-03-21 2012-08-01 无锡旭邦精密机械有限公司 Technical method for manufacturing silk print glass tabletop
CN103319082A (en) * 2013-06-27 2013-09-25 长治市晟龙实业有限公司 Manufacturing method of ultrathin heat-reinforced glass
CN103319082B (en) * 2013-06-27 2015-09-16 长治市晟龙实业有限公司 The manufacture method of ultra-thin thermal reinforced glass
CN105081892A (en) * 2014-05-22 2015-11-25 宇瀚光电科技(苏州)有限公司 Cover board glass impact resistance production process
CN106494105A (en) * 2015-09-07 2017-03-15 东莞奔迅汽车玻璃有限公司 A kind of printing process of safety glass silver wire and a kind of safety glass
CN106630676A (en) * 2016-12-14 2017-05-10 刘秋媛 Spray-colored glass as well as production process and application

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Patentee after: Yang Shuquan

Address before: 471002 Henan city of Luoyang Province Red Shan Xigong District under the village

Patentee before: Luoyang Xinde Safety Glass Technology Co., Ltd.

EE01 Entry into force of recordation of patent licensing contract

Application publication date: 20090513

Assignee: In Beijing Hengxin Technology Co. Ltd.

Assignor: Yang Shuquan

Contract record no.: 2012990000889

Denomination of invention: 2mm silk-screen strengthened glass and wood plank combined kitchen cabinet door board production technology

Granted publication date: 20110511

License type: Exclusive License

Record date: 20121217

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20110511

Termination date: 20151106

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