CN101428560A - Structure for implementing synchronized shift of automobile with differential gear - Google Patents

Structure for implementing synchronized shift of automobile with differential gear Download PDF

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Publication number
CN101428560A
CN101428560A CNA2008102040510A CN200810204051A CN101428560A CN 101428560 A CN101428560 A CN 101428560A CN A2008102040510 A CNA2008102040510 A CN A2008102040510A CN 200810204051 A CN200810204051 A CN 200810204051A CN 101428560 A CN101428560 A CN 101428560A
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motor
gear shift
change
shaft
speed
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周骏
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Abstract

The invention relates to a device for automobile automatic transmission shift, and particularly relates to a structure for realizing automobile synchronized shift by a differential. The device comprises an engine (4), a transmission (2), and a differential (8) comprising three shafts as follows: a planet carrier shaft, a left half shaft and a right half shaft, wherein two shafts of the planet carrier shaft, the left half shaft and the right half shaft of the differential (8) are respectively connected with the output shaft of the engine (4) and the input shaft of the transmission (2) arbitrarily, another shaft is connected with a rotary speed controller (6) capable of controlling the rotating speed, and the parts are electrically connected to and controlled by an electronic controller (7). The invention realizes that the transmission (2) can shift smoothly and swimmingly when the rotating speeds of the output shaft of the transmission (2) and a monoblock gears are synchronous, and the action of a clutch component is canceled. The invention has the characteristics of smooth starting and shifting and high transmission efficiency; and the friction and wear are avoided without a clutch, thereby improving the working efficiency of the engine and saving energy.

Description

A kind of structure that realizes the automobile synchronized gear shift by diff
(1) technical field
The present invention is a kind of synchronized gear shift structure of automobile, particularly relates to a kind of diff, electrical motor of utilizing and makes hand-operated transmission carry out the structure of syn gear shift.
(2) background technology
Automotive engine is decided to turn round in the range of speed at a weighing apparatus substantially, but automobile need change speed in very big scope, make its reach increase turn round deceleration, become distortion speed and neutral gear, the reversing effect, therefore a change-speed box must be arranged, the structure of conventional manual change-speed box is, on imput shaft and driven shaft, disposed the multiple sets of teeth wheel respectively, on driven shaft, disposed corresponding movable spline housing, pull out gear by manual fork to needs, promote corresponding spline housing and move, make corresponding driven gear and output shaft spline engagement realize gear shift.The hand-operated transmission transmission system has that volume is little, in light weight, simple in structure, cost is low, reliable transmission, driving efficiency advantages of higher, therefore generally believe or traditional hand-operated transmission structure comparatively economical, reliable, practical.
Change-speed box has gear; promptly advance several grades; other has reverse gear, neutral gear; each grade forms different revolution ratios and different rotation directions by the gear matched of the different numbers of teeth; automobile is in operation and has higher rotation speed; there is level ground to change gear; must be when spline and spline housing reach identical rotating speed could gear shift; make next shelves treat combination gear and output shaft synchronization; utilize spline that gear is combined with transmission output shaft then; the gear shift of smooth-going ground makes the travelling people comfortable, protects gear not damage spline housing and spline again.In order to reach this purpose, between driving engine and change-speed box, be provided with power-transfer clutch and synchro, i.e. the power that sends by driving engine, through the separation and the combination of power-transfer clutch, with the output shaft of driving engine through speed changer rear drive wheel.Power-transfer clutch generally moves clutch-plate in conjunction with transmitting by the principal and subordinate, when gear shift, must at first trample power-transfer clutch, cut off power, under unpowered situation, pull the change-speed box handle with hand, enter suitable class, corresponding spline and spline housing are meshing with each other, again in conjunction with power-transfer clutch, power is exported once more, provides suitable transmitting ratio to travel.
Though hand-operated transmission is simple in structure; cost is low; speed change is reliable; waste of power is little; but trample the big difficulty of power-transfer clutch in always driving; having to of beginner taken plenty of time energy learning and mastering; but regular meeting makes a fault in the time of still, cuts off and bad in conjunction with cooperating with the action of putting into gear on opportunity of power-transfer clutch, causes or engine off; perhaps engage a gear is not steady; cause and turn over after facing upward before the passenger, and power-transfer clutch also has wearing and tearing and power waste, frictional heating is the easy fault part of a kind of rapid wear; in a word; hand gear is had relatively high expectations to chaufeur labour intensity and operation skill, and because gear shift disperses the energy of chaufeur, so there is certain potential safety hazard.
Automatic transmission with hydraulic torque converter can be according to the automatic conversion transmitting ratio of situations such as the engine load and the speed of a motor vehicle, automatic transmission control is easy, when vehicle is crowded, can improve the safety and the reliability of vehicle ' greatly, therefore, present automobile is to develop towards the self-shifting direction.Automatic transmission with hydraulic torque converter technology of today has significant development, still has nearly 10% gap but see from integral body the driving efficiency of automatic transmission with hydraulic torque converter is compared with hand-operated transmission.The automatic shift device of prior art mainly comprises automatic transmission with hydraulic torque converter and the torque converter of being made up of planetary wheel, and this kind structural volume is big, mechanism's complexity, and Heavy Weight, energy consumption is big, torque converter heating power consumption, brake plate friction, slippage also are a kind of degradations of energy.So automatic transmission with hydraulic torque converter is because the low fuel economy of driving efficiency is bad.How to realize on traditional hand-operated transmission basis that the autoshift speed change is the interested problem that attracts people's attention all the time.
CN101204919A discloses a kind of mixed motivity type structure that is inserted diff by driving engine and motor respectively, when the needs engine drive, be connected by of the input of one group of power-transfer clutch with drg separation cut electrical motor, and when the needs direct motor drive, the input of another group power-transfer clutch of separation cut and drg separation cut driving engine is connected again, a kind of mechanism that can realize driving engine and motor combination drive automobile is provided, this technology has utilized a kind of special function of diff to be disposed, produced the structure that a kind of simple relatively hybrid power drives automobile, improved a lot with respect to the structure of CN1389358A.But this technology is a kind of configuration structure of automobile power, does not relate to the gear shift speed-regulating function of driving engine and even automobile, and still has clutch components in this structure.
The problem that realizes the autoshift speed change on the hand-operated transmission basis that people pay close attention to is not still mentioned and is solved, therefore still have again perfect, improve the necessity that solves again.
(3) summary of the invention
The objective of the invention is advantage, adopt a kind of car gear shifting speed-changing mechanism that does not need power-transfer clutch, improve fuel economy and the smooth-going stable effect of gear shift in conjunction with hand-operated transmission and automatic transmission with hydraulic torque converter.
Purpose of the present invention is solved by following technical scheme:
A kind of structure by diff realization automobile synchronized gear shift comprises driving engine, change-speed box and a diff that is made of pinion carrier axle and left half axle, three axles of right axle shaft,
The pinion carrier axle of described diff is connected with the output shaft of described driving engine and the input shaft of change-speed box arbitrarily with two difference in left half axle, three axles of right axle shaft, another root axle is connected with the rotational speed governor that can control rotating speed, by electronic controller above-mentioned parts is electrically connected and control.
Diff is made of pinion carrier axle and left half axle, three axles of right axle shaft, the structures shape of diff have a characteristic like this, promptly can be by two axles as different power input shafts, one as power take-off shaft, as long as pin a power input shaft it is not changeed, then another root power input shaft just can flow to transmission of power a power take-off shaft singlely.Disclosed thus prior art CN101204919A with driving engine and electrical motor respectively as two different power input shafts, and power take-off shaft passes to the driving system of automobile, so driving that realizes automobile oil electricity hybrid power dexterously relatively simple for structure.
Simultaneously, the structure of diff has also determined to have following another characteristic, promptly exports from another root axle from an axle input when a constant rotating speed, if control the rotating speed of the 3rd axle, then can change the rotating speed of output shaft.According to this characteristic, the present invention is with the input shaft of driving engine as diff, the output shaft direct connection change-speed box of diff, the rotating speed of being controlled the 3rd axle by rotational speed governor is the rotating speed of may command diff output shaft, rotational speed governor is adjusted corresponding rotating speeds according to the rotating speed of automobile driving wheel, makes the rotating speed of next grade of change-speed box and the rotating speed of wheels be complementary, can realize the interior gear shift spline of change-speed box reposefully in conjunction with gear shift, and no longer need power-transfer clutch that power has been broken away from gear shift again.Break away from the hand-operated transmission gear shift and must rely on the situation that power-transfer clutch cuts off detachment dynamic output in advance, this will be one not insignificant, one is close to revolutionary change in car transmissions, again do not exist the oil of hand-operated transmission in handling from cooperation, and the drawback in this body structure of power-transfer clutch, can realize coming the car gear shifting speed change with very simple structure with hand-operated transmission.
It is identical that technical scheme of the present invention and CN101204919A public technology seem to be structure, essence is different fully in fact, both have all used motor, but purpose is different with effect, the public technology motor is a kind of power supply source, and the present invention as the employed motor of rotational speed governor be must can speed governing motor, control realizes the rotation speed change of final power supply change-speed box.Its two, the present invention is requisite to be that the electronic controller that need have The present computer technology could be realized, gathers relevant information by electronic controller, coordinates, controls, instructs each parts to take certain action on certain opportunity, is a kind of dynamic control; The control of the what is called of public technology is the function of a kind of switch, switching, even also can realize with common switch, is a kind of static control, even in that the epoch of invention automatic computer can not used yet, can be realized.Moreover, the present invention not only can the speed governing gear shift, and present technique can also be applied in the technical scheme of disclosed CN101204919A hybrid power, only the motor that has aforementioned disclosed oil electric mixed dynamic structure now must be changed into and both possess adjustable rotational speed, the electrical motor that has driving power again gets final product, and such electrical motor is easily obtained.Patent of the present invention just become can oil electricity mix moving again can the automatic speed regulation gear shift.And do not need power-transfer clutch, improved driving efficiency greatly, charging modes is also more good.The present invention is diverse two kinds of technical schemes with disclosed CN101204919A in itself in sum.
Described change-speed box is the hand-operated transmission structure.
Described rotational speed governor is damping control motor or fluid power controllable damping element or electromagnetism controllable damping element or drg.Adopt damping control motor, not only can regulate the synchronized gear shift of rotating speed Control of Automobile change-speed box but also can damping generate electricity, adopt alternate manner can regulate rotating speed downwards and realize that change-speed box synchronized gear shift and damping drive.
Further, described rotational speed governor is synchronous dynamo and damping motor or merges into a motor with drive motor and/or starter motor and/or electrical generator.In above technical scheme, adopt different motors to reach respectively, perhaps reach smooth shifting, control rotating speed, charging, driving automobile usefulness simultaneously, the motor of above function can be realized by a motor.
Further, described rotational speed governor is synchronous dynamo and damping motor or in parallel through gear, chain or belt transmissioning mode by rotating shaft respectively with drive motor and/or starter motor and/or electrical generator.The motor that has above function in actual applications to be being connected in parallel, and selects many motors what person realization effect that is connected, works with diff wherein in the parallel connection with the need by electronic controller.
Described change-speed box moves gear by the spline that selector promotes in the change-speed box.The structure of change-speed box berth shifting action.
Further, described selector is electromagnetism push rod or hydraulic push rod type.Or by the gear shift of above dual mode implementation selector.
Further, described selector connects control by electronic controller.By the information that electronic controller is gathered associated components, sensor, follow procedure instruction selector operation acts.
Further, described electronic controller is by manual selection gear.The present invention also provides and can carry out gear shift by the gear of manual selection electronic controller gear shift.
Between described rotational speed governor and diff, brake plate is set.When gear during at top-gear or fixing shelves, or the actuating spindle rotating speed is low during to a setting value, and locked brake plate can further improve driving efficiency or can use the damping of brake equipment direct control promptly to control the rotating speed of differential controls axle.Can select whether to adopt the brake plate structure as required.
On the input shaft of described change-speed box and output shaft, tachogen is set.In order to realize autoshift, need to gather information by sensor acquisition.
Between each parts, connect by gear, chain or belt speed reduction gearing respectively.The high rotating speed of driving engine must be by the transmission of slowing down of above speed reduction gearing.
Beneficial effect of the present invention:
The present invention is with the input shaft of driving engine as diff, the output shaft direct connection change-speed box of diff, the rotating speed of being controlled the 3rd axle by rotational speed governor is the rotating speed of may command diff output shaft, rotational speed governor is according to the rotating speed of automobile driving wheel, adjust corresponding rotating speeds, realize that change-speed box treats combination gear and the synchronous purpose of transmission output speed, can be steadily, gearshift swimmingly.
The present invention has cancelled the action of power-transfer clutch, tor-con parts, has starting, the smooth-going characteristics of gear shift, and gear shift need not clutch syn driving efficiency height, does not have power-transfer clutch also just not have skimming wear, has improved engine operation efficient, energy-conservation province energy.And the no-clutch pedal, can not stop working from mismate because of oil produces unnecessary trouble even accident.Combining automatic transmission with hydraulic torque converter and hand-operated transmission advantage separately, remove shortcoming separately, is a kind of desirable automatic shift device.
In the present invention, must rely on electronic controller to gather the information of associated components, through with pre-set programs in the comparison of data, instruct the rotating speed of rotational speed governor and the action of associated components to realize automatic steady gear shift speed governing again.Tradition, simple diff parts, under the Eltec in modern times cooperates, and the present invention bonds them together dexterously, created a novel fully unique texture, produced a beyond thought excellent effect.
The technical program is simple in structure, and is in light weight, and driving efficiency height, cost are low.
(4) description of drawings
Fig. 1 is a kind of connection configuration schematic diagram that is realized the structure main working parts of automobile synchronized gear shift by diff of the present invention.
Among the figure, the 1st, wheel, the 2nd, change-speed box, the 3rd, tachogen, the 4th, driving engine, the 5th, brake plate, the 6th, rotational speed governor, the 7th, electronic controller, the 8th, diff, the 9th, selector, the 10th, tachogen, the 11st, main reduction gear.
(5) specific implementation method
Further describe structure of the present invention below in conjunction with accompanying drawing.
A kind of structure by diff realization automobile synchronized gear shift comprises driving engine 4, change-speed box 2 and a diff 8 that is made of pinion carrier axle and left half axle, three axles of right axle shaft,
The pinion carrier axle of described diff 8 is connected with the output shaft of described driving engine 4 and the input shaft of change-speed box 2 arbitrarily with two difference in left half axle, three axles of right axle shaft, another root axle is connected with the rotational speed governor 6 that can control rotating speed, is electrically connected and control by 7 pairs of above-mentioned parts of electronic controller.
Described change-speed box 2 is the hand-operated transmission structure.
Described rotational speed governor 6 is damping control motor or fluid power controllable damping element or electromagnetism controllable damping element or drg.
Further, described rotational speed governor 6 is merged into a motor for synchronous dynamo and damping motor or with drive motor and/or starter motor and/or electrical generator.
Further, described rotational speed governor 6 is synchronous dynamo and damping motor or in parallel through gear, chain or belt transmissioning mode by rotating shaft respectively with drive motor and/or starter motor and/or electrical generator.
Described change-speed box 2 moves gear by the spline that selector 9 promotes in the change-speed box 2.
Further, described selector 9 is electromagnetism push rod or hydraulic push rod type.
Further, described selector 9 connects control by electronic controller 7.
Further, described electronic controller 7 is by manual selection gear.The present invention also provides and can carry out gear shift by the gear of manual selection electronic controller gear shift.
Between described rotational speed governor 6 and diff 8, brake plate 5 is set.
On the input shaft of described change-speed box 2 and output shaft, tachogen 3,10 is set.
Between each parts, connect by gear, chain or belt speed reduction gearing respectively.
The structure of diff 8 mainly is made up of compensating-gear shaft and left and right half, diff allows left and right half with different rotating speed rotations, in technical scheme of the present invention, with common differential design applied in any combination between main reduction gear, change-speed box, rotational speed governor, produced a following complete beyond thought effect and effect, its operation acts process is carefully stated as follows:
Advance a grade idling: at first start the engine, the control motor is in undamped or generating state has relative but less damping, because so the output shaft of diff keeps being connected bearing all vehicle start resistance to motions with drive wheel, so therefore the idling of the relatively very big driving engine of damping is all transferred on the control motor by diff, but vehicle art skating but do not have the actv. propulsive effort, driving engine keeps idling operation.
The automatic guidance speed change: automobile is in normal operation and acceleration and deceleration process, and the pedal of stepping on the throttle is controlled motor damping power and pressed certain curve increase with driving engine 4 output power curves.The dumping force size of control motor can directly be encouraged oneself by the control motor and be obtained and pass through controlling resistance to change, also can change as the electric energy generated of electrical generator by changing it, and increase square by reducing gear, thereby actuating spindle is controlled by the corresponding moment that the maximum damping moment of torsion of the control motor learnt comes the size of design gear ratio to obtain controlling the actuating spindle of diff 8, can reduce to control motor volume, power, burden like this, the speed of a motor vehicle arrives to a certain degree that gear cuts out from original retaining.
Carry out gear shift and can adopt accurate Calculation and fuzzy when synchronous two kinds of methods:
Rigorous method: learn change-speed box 2 output shaft rotating speeds by change-speed box 2 mouth tachogens 10; By change speed gear box 2 each grade gear ratios of in computer, setting in advance calculate next grade gear will with change-speed box 2 output shaft synchronization, the rotating speed that change-speed box 2 input shafts need, again by driving engine 4 present rotating speeds, the external gear ratio calculates the needed rotating speed of control motor in the diff 8, and make the control motor arrive this rotating speed, make change-speed box 2 input shafts reach this synchronous speed, at this moment the rotating speed and the change-speed box 2 output shaft synchronization of next grade combination gear, in conjunction with spline, enter next shelves then.
Blur pairing comparision: detect the input shaft rotating speeds and calculate next shelves by tachogen 3 and treat the combination gear rotating speed, detect the present rotating speed of transmission output shaft by tachogen 10, change the control motor speed, detect transmission output shaft until tachogen 10 and treat that with next shelves the combination gear rotating speed is identical, and keep.Even transmission output shaft and next retaining treat that combination gear is synchronous,, enter next shelves in conjunction with spline.
When gear during at top-gear or fixing shelves, or the actuating spindle rotating speed is low during to a setting value, and locked brake plate 5 further improves driving efficiency or can use the damping of brake equipment direct control promptly to control the rotating speed of differential controls axle.Can select whether to adopt the brake plate structure as required.
Simultaneously, the present invention controls speed change in oil electric mixed dynamic mode of operation is, when drive motor is driven into certain speed of a motor vehicle to automobile or power when not enough, drive motor begins the damping generating, engine starting, automobile switches to the engine drive pattern, the control motor produces distribution of dumping force controlling and driving power and generating by generating under driving engine 4 drive patterns, all the other are the same with control method under the automatic transmission pattern, when the battery electric power deficiency can't start to walk or support low cruise, the startup method is the same with the automatic transmission pattern, the charging of damping electric power generation.
In addition, the present invention can be used as manual control speed change, and is the same substantially with the automatic transmission pattern, and just the gear of the opportunity of gear shift and selection is no longer selected by electronic controller 7 automatic guidances, but selected by hand control switch control by chaufeur.
Moreover, the present invention also can control speed change in " auto-manualization ", the same substantially with the automatic transmission pattern, just many select switches, it is to be selected by electronic controller 7 automatic guidances that gear shift opportunity and gear are selected to be selected by hand switch by chaufeur, is still manually selected by chaufeur.
Explanation about rotational speed governor: as previously mentioned, rotational speed governor of the present invention can adopt output shaft with machinery, electromagnetism, hydraulic way produces damping control rotating speed, realize the change adjustment of the present invention to the automobile actuating speed, in addition, can adopt motor as rotational speed governor commonly used, for motor, according to different needs can select for use synchronous dynamo and damping motor or with drive motor and/or starter motor and/or electrical generator, various different motors all or are partly merged into a motor, perhaps can be with all or part motor by rotating shaft through gear, chain or belt transmissioning mode integration in parallel connection are in a motor, in a word, can realize different effects with different combinations: 1. as the control motor, be used for making shifting of transmission synchronous, stepless distributed power is to input shaft; 2. as the starter motor of driving engine; 3. as direct driving motor, fuel feeding not, driving engine is not worked; 4. as electrical generator, control the rotating speed motor in motion and produce just generating of damping, in other words, the generating of electrical motor has produced damping, and the electrical power storage of sending is in storage battery.
About electronic controller: the automatic synchronous method that uses promptly in, by sensor acquisition signal, calculating.Reach change-speed box and treat that combination gear and transmission output speed are synchronous by changing the rotational speed governor rotating speed, the spline that instruction selector 9 promotes in the change-speed boxs 2 moves gear.

Claims (12)

1. the structure by diff realization automobile synchronized gear shift comprises driving engine (4), change-speed box (2) and a diff (8) that is made of pinion carrier axle and left half axle, three axles of right axle shaft;
It is characterized in that:
The pinion carrier axle of described diff (8) is connected with the output shaft of described driving engine (4) and the input shaft of change-speed box (2) arbitrarily with two difference in left half axle, three axles of right axle shaft, another root axle is connected with the rotational speed governor that can control rotating speed (6), by electronic controller (7) above-mentioned parts is electrically connected and control.
2. according to the structure of the described automobile synchronized gear shift of claim 1, it is characterized in that described change-speed box (2) is the hand-operated transmission structure.
3. according to the structure of the described automobile synchronized gear shift of claim 1, it is characterized in that described rotational speed governor (6) is damping control motor or fluid power controllable damping element or electromagnetism controllable damping element or drg.
4. according to the structure of claim 1 or 3 described automobile synchronized gear shifts, it is characterized in that described rotational speed governor (6) merges into a motor for synchronous dynamo and damping motor or with drive motor and/or starter motor and/or electrical generator.
5. according to the structure of the described automobile synchronized gear shift of claim 4, it is characterized in that described rotational speed governor (6) is synchronous dynamo and damping motor or in parallel through gear, chain or belt transmissioning mode by rotating shaft respectively with drive motor and/or starter motor and/or electrical generator.
6. according to the structure of the described automobile synchronized gear shift of claim 1, it is characterized in that described change-speed box (2) moves gear by the spline that selector (9) promotes in the change-speed box (2).
7. according to the structure of the described automobile synchronized gear shift of claim 6, it is characterized in that described selector (9) is electromagnetism push rod or hydraulic push rod type.
8. according to the structure of the described automobile synchronized gear shift of claim 7, it is characterized in that described selector (9) connects control by electronic controller (7).
9. according to the structure of claim 1 or 8 described automobile synchronized gear shifts, it is characterized in that described electronic controller (7) is by manual selection gear.
10. according to the structure of the described automobile synchronized gear shift of claim 1, it is characterized in that between described rotational speed governor (6) and diff (8), brake plate (5) being set.
11., it is characterized in that on the input shaft of described change-speed box (2) and output shaft, tachogen (3,10) being set according to the structure of the described automobile synchronized gear shift of claim 1.
12., it is characterized in that between each parts, connecting by gear, chain or belt speed reduction gearing respectively according to the structure of the described automobile synchronized gear shift of claim 1.
CNA2008102040510A 2008-12-04 2008-12-04 Structure for implementing synchronized shift of automobile with differential gear Pending CN101428560A (en)

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Application Number Priority Date Filing Date Title
CNA2008102040510A CN101428560A (en) 2008-12-04 2008-12-04 Structure for implementing synchronized shift of automobile with differential gear

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Application Number Priority Date Filing Date Title
CNA2008102040510A CN101428560A (en) 2008-12-04 2008-12-04 Structure for implementing synchronized shift of automobile with differential gear

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CN101428560A true CN101428560A (en) 2009-05-13

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CNA2008102040510A Pending CN101428560A (en) 2008-12-04 2008-12-04 Structure for implementing synchronized shift of automobile with differential gear

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106952666A (en) * 2017-04-19 2017-07-14 北新集团建材股份有限公司 Plasterboard diagonal Bias Correction device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106952666A (en) * 2017-04-19 2017-07-14 北新集团建材股份有限公司 Plasterboard diagonal Bias Correction device
CN106952666B (en) * 2017-04-19 2019-05-07 北新集团建材股份有限公司 Plasterboard diagonal line Bias Correction device

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Open date: 20090513