CN101415936B - Crosshead type large-sized uniflow type two-stroke diesel motor - Google Patents

Crosshead type large-sized uniflow type two-stroke diesel motor Download PDF

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Publication number
CN101415936B
CN101415936B CN2006800541928A CN200680054192A CN101415936B CN 101415936 B CN101415936 B CN 101415936B CN 2006800541928 A CN2006800541928 A CN 2006800541928A CN 200680054192 A CN200680054192 A CN 200680054192A CN 101415936 B CN101415936 B CN 101415936B
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motor
fuel
hydraulic
cylinder
exhaust valve
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CN101415936A (en
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亨里克·维拉德斯·霍曼·克里斯滕森
尼尔斯·维德特费尔特·拉斯穆森
约翰内斯·弗拉鲁普
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Mannone Solutions Mannone Solutions Germany Branch
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MAN Diesel Filial af MAN Diesel SE
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M59/00Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps
    • F02M59/02Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type
    • F02M59/10Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive
    • F02M59/105Pumps specially adapted for fuel-injection and not provided for in groups F02M39/00 -F02M57/00, e.g. rotary cylinder-block type of pumps of reciprocating-piston or reciprocating-cylinder type characterised by the piston-drive hydraulic drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • F01L9/10Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L9/00Valve-gear or valve arrangements actuated non-mechanically
    • F01L9/10Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic
    • F01L9/11Valve-gear or valve arrangements actuated non-mechanically by fluid means, e.g. hydraulic in which the action of a cam is being transmitted to a valve by a liquid column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M1/00Pressure lubrication
    • F01M1/08Lubricating systems characterised by the provision therein of lubricant jetting means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F7/00Casings, e.g. crankcases or frames
    • F02F7/0002Cylinder arrangements
    • F02F7/0007Crankcases of engines with cylinders in line
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M39/00Arrangements of fuel-injection apparatus with respect to engines; Pump drives adapted to such arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M39/00Arrangements of fuel-injection apparatus with respect to engines; Pump drives adapted to such arrangements
    • F02M39/02Arrangements of fuel-injection apparatus to facilitate the driving of pumps; Arrangements of fuel-injection pumps; Pump drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M41/00Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor
    • F02M41/02Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor being spaced from pumping elements
    • F02M41/04Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor being spaced from pumping elements the distributor reciprocating
    • F02M41/047Fuel-injection apparatus with two or more injectors fed from a common pressure-source sequentially by means of a distributor the distributor being spaced from pumping elements the distributor reciprocating by means of electric drive
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M55/00Fuel-injection apparatus characterised by their fuel conduits or their venting means; Arrangements of conduits between fuel tank and pump F02M37/00
    • F02M55/02Conduits between injection pumps and injectors, e.g. conduits between pump and common-rail or conduits between common-rail and injectors
    • F02M55/025Common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0003Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure
    • F02M63/0007Fuel-injection apparatus having a cyclically-operated valve for connecting a pressure source, e.g. constant pressure pump or accumulator, to an injection valve held closed mechanically, e.g. by springs, and automatically opened by fuel pressure using electrically actuated valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/0012Valves
    • F02M63/0031Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
    • F02M63/0047Four-way valves or valves with more than four ways
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M63/00Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
    • F02M63/02Fuel-injection apparatus having several injectors fed by a common pumping element, or having several pumping elements feeding a common injector; Fuel-injection apparatus having provisions for cutting-out pumps, pumping elements, or injectors; Fuel-injection apparatus having provisions for variably interconnecting pumping elements and injectors alternatively
    • F02M63/0225Fuel-injection apparatus having a common rail feeding several injectors ; Means for varying pressure in common rails; Pumps feeding common rails
    • F02M63/0265Pumps feeding common rails
    • F02M63/027More than one high pressure pump feeding a single common rail
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/02Valve drive
    • F01L1/04Valve drive by means of cams, camshafts, cam discs, eccentrics or the like
    • F01L1/08Shape of cams
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/36Valve-gear or valve arrangements, e.g. lift-valve gear peculiar to machines or engines of specific type other than four-stroke cycle
    • F01L1/38Valve-gear or valve arrangements, e.g. lift-valve gear peculiar to machines or engines of specific type other than four-stroke cycle for engines with other than four-stroke cycle, e.g. with two-stroke cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L1/00Valve-gear or valve arrangements, e.g. lift-valve gear
    • F01L1/34Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift
    • F01L1/344Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear
    • F01L1/3442Valve-gear or valve arrangements, e.g. lift-valve gear characterised by the provision of means for changing the timing of the valves without changing the duration of opening and without affecting the magnitude of the valve lift changing the angular relationship between crankshaft and camshaft, e.g. using helicoidal gear using hydraulic chambers with variable volume to transmit the rotating force
    • F01L2001/34423Details relating to the hydraulic feeding circuit
    • F01L2001/34446Fluid accumulators for the feeding circuit
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01LCYCLICALLY OPERATING VALVES FOR MACHINES OR ENGINES
    • F01L2305/00Valve arrangements comprising rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M11/00Component parts, details or accessories, not provided for in, or of interest apart from, groups F01M1/00 - F01M9/00
    • F01M11/02Arrangements of lubricant conduits
    • F01M2011/022Arrangements of lubricant conduits for lubricating cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/02Engines characterised by their cycles, e.g. six-stroke
    • F02B2075/022Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
    • F02B2075/025Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/24Fuel-injection apparatus with sensors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M2200/00Details of fuel-injection apparatus, not otherwise provided for
    • F02M2200/28Details of throttles in fuel-injection apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M53/00Fuel-injection apparatus characterised by having heating, cooling or thermally-insulating means
    • F02M53/02Fuel-injection apparatus characterised by having heating, cooling or thermally-insulating means with fuel-heating means, e.g. for vaporising

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Fuel-Injection Apparatus (AREA)
  • Valve Device For Special Equipments (AREA)
  • Output Control And Ontrol Of Special Type Engine (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Combustion Methods Of Internal-Combustion Engines (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)

Abstract

A large uniflow two-stroke diesel engine of the crosshead type with a plurality of cylinders with at least one exhaust valve (11) per cylinder and one or more fuel injectors (23) per cylinder. The fuel injection is performed under the influence of a source of high-pressure fluid. Potential energy is accumulated by compression in a volume (67) of the high-pressure fluid. Electro-hydraulic valves (39) control the fuel injection that is primarily driven by energy accumulated in the volume (67) of high pressure. The engine has a camshaft (28) for actuation of the exhaust valves (11). Hydraulic piston pumps (37) are driven by the cams (29) on the camshaft. Hydraulic actuators (21) move the exhaust valves (11) in the opening direction with hydraulic fluid received via conduits from the hydraulic piston pumps (37) .

Description

The large-sized uniflow type two-stroke diesel motor of crosshead
Technical field
The present invention relates to a kind of large-sized low-speed uniflow type two-stroke diesel motor of crosshead, and be particularly related to and the fuel injection engine components relevant with exhaust valve actuation.
Background technique
The large two-stroke diesel engine of crosshead is generally used for that the naval vessel advances and as the prime mover in the power plant.Not only because its enormous size, and the structure of these burning type engines is also different with other burning type engine.Viscosity constitutes a class by itself this motor up to the use (at room temperature this fuel oil does not flow) of the reduced fuel oil of 700cSt when two-stroke principle and 50 ℃ in the motor world.
In a lot of such conventional engines, exhaust valve and fuel injection system are driven by the rotating cam that is attached directly to engine crankshaft.Two-stroke engine uses scavenging port to control air and enters cylinder, and therefore, air inlet timing and crank angle are closely related.
All high for the requirement that fuel consumption, reliability and the power of this type of engine are exported.Recently, environmental requirement causes reducing the demand of toxic emission.In order to satisfy these requirements of contradiction mutually sometimes, compare with fuel injector with the exhaust valve that the rotating cam of routine drives, it is believed that to be necessary fuel injection timing and emitted dose are controlled flexibly, and the opening and closing timing and the aperture of exhaust valve are carried out control comprehensively and flexibly.
A kind of large-sized uniflow type two-stroke diesel motor of known crosshead is the MC-C power team form of Man Enbiwei diesel engine company.This motor is provided with the camshaft that extends along the length of motor in camshaft case.Camshaft is provided with and is used for fuel cam that sprays and the cam that is used for exhaust valve actuation.
On camshaft, each cylinder all there is a fuel cam.Each fuel cam all acts on has (each cylinder all is furnished with a reciprocating pump) on the variable-displacement piston type fuel pump, is used for being adjusted in the fuel quantity that each engine cycles is sprayed.The piston delivery side of pump is connected to the inlet of the sparger that is associated with associated cylinder by pressure duct.Jet law (for example the emitted dose of the one-period time of engine cycles fuel injection or the curve and the timing of jet pressure) has only by cam profile and ejector characteristics and just might control, but the two all can not easily change after the motor manufacturing is finished.
On camshaft, each cylinder all there is an exhaust cam.On exhaust cam acts on so-called " hydraulic push rod ".The open timing of the open nature of exhaust valve such as exhaust valve, the aperture of closing timing and exhaust valve of exhaust valve etc. all has been fixed in the motor manufacture process, and can not easily change after manufacturing is finished.
The emission request that the large two-stroke diesel engine of working in ocean going vessel uses is determined by the international organization that is named as IMO.And local government also can stipulate local requirement.It is more and more stricter that these emission requests just progressively become, and these variations are not always carried out in complete predictable mode.The permissible discharge level can be depending on and the port between distance.Therefore compare when near the shore line, working, when the off-lying sea, require motor under higher emission level, to work.
In order to satisfy at present and emission level in the future, the electric-controlled type motor is grown up during the eighties in 20th century and the nineties.
The ME power team of Man Enbiwei diesel engine company is the large two-stroke diesel engine with electricity-hydraulic control system exhaust valve and electricity-crosshead that liquid actuating fuel sprays.Hydraulic system uses the oil from engine lubrication system to carry out work.The low pressure pump of lubricating oil system use 3 to 4bar carries out work.Another kind of high pressure type pump is delivered to shared rail with lubricant oil pump under the pressure of 200bar.Lubricant oil from shared rail is introduced to the fuel pressurization device by hydrovalve, and pressurized machine is increased in the fuel conduit desired 800 to 1000bar with the pressure of 200bar in the shared rail.Fuel conduit is heated to guarantee that fuel oil can flow and have suitable viscosity.Be introduced to the exhaust valve actuator of hydraulic pressure from the lubricant oil of shared rail by time-delay valve, with operations platoon's valve.
Fuel system uses the hydraulic fluid identical with lubricant oil in motor from hydraulic power system to drive the pressurized machine that sparger is provided fuel under high pressure (reduced fuel oil).Each cylinder is provided with a pressurized machine.The high pressure side of pressurized machine is forced into desired 800 to 1000bar level with fuel.The electric-controlled hydraulic proportional control valve allows to be used for jet law and the injection timing that fuel metering sprays.Therefore, finish long after in the motor manufacturing and also can change jet law and injection timing at an easy rate, and even can for example load in response to working state or the change of motion speed and directly changing at the motor run duration.
The cylinder type actuator is installed on each exhaust valve and the high-pressure and hydraulic medium that is provided by the high-pressure and hydraulic supply system by electrically-controlled valve is provided.Exhaust valve is pushed on closing direction by gas spring.The timing and the exhaust valve aperture of exhaust valve opening action and exhaust valve closing action can both be controlled with electrically-controlled valve.Therefore finish timing and the aperture that also is easy to change exhaust valve long after in the motor manufacturing.
Fuel sprays and exhaust valve actuation is all controlled by the programmable controller that appropriate software is installed.
Therefore, the motor of automatically controlled type has bigger degrees of freedom on it is provided with, these feasible easier requirements of satisfying a lot of often mutual contradictions that motor is proposed.The operator of these motors need hang down the specific high output under the manufacture cost, high fuel efficiency and high reliability.Emission request is through the aspect of regular meeting's restriction maximum combustion pressure and temperature and other increase fuel efficiencies and power output.This just makes determines that the task at the optimized operation setting of this motor requires very high to the engineer who researches and develops this type of engine.At the motor run duration or at motor useful life period intrinsic motivation the increase of degrees of freedom is set, and the raising that changes the flexibility of these motors settings, the electric-controlled type motor is compared with camshaft type engine had significant advantage.
But electric-controlled type fuel sprays relative higher with the installation cost of exhaust valve actuation, and is relatively independent of the size of motor.The normal mode that this cost of not following the most of miscellaneous parts that are applicable to these motors usually with regard to the cost that means these parts increases with the increase of size of engine.In practice, this just mean utilize automatically controlled fuel to spray and vent systems more cheap when making up piston diameter in these motors and surpassing the largest motor of about 90cm, but piston diameter is compared much then expensive with the operated motor of camshaft than mini engine less than about 60cm when equipping the power fuel injection with exhaust valve actuating system in these motors.
The competitive low manufacture cost of small-bore gas Cylinder engine is very important to its success on market.Therefore, existence is to piston diameter that necessary degrees of freedom and flexibility are provided in operation the is provided with demand less than the large two-stroke diesel engine of about 60cm, to compare the requirement of satisfying output, fuel consumption, reliability and emission limit set on the competitive cost level with the camshaft type engine of routine.
To this, also there are cost and complexity that reduces the hydraulic system that is associated with the electronic fuel control system that is used for large two-stroke diesel engine and the demand that improves its reliability.
Summary of the invention
Under this background, the purpose of this invention is to provide a kind of large-sized uniflow type two-stroke diesel motor that can satisfy the crosshead of above-mentioned requirements.
This purpose realizes that by the large-sized uniflow type two-stroke diesel motor that a kind of crosshead is provided this motor comprises: a plurality of cylinders, and each cylinder is furnished with at least one exhaust valve, and each cylinder is furnished with one or more fuel injectors; High-pressure fluid source; Gather by compression potential energy described high-pressure liquid container and/or gather the accumulator of potential energy by compression; And, at least one electro hydraulic valve, wherein fuel sprays mainly and is sprayed by described at least one hydrovalve control by described potential energy driving of gathering and fuel, described motor further comprises: at least one camshaft, described at least one camshaft are provided with the cam of the actuating that is used for described at least one exhaust valve of being associated with each cylinder; Hydraulic piston pump, described hydraulic piston pump is by corresponding cam drive on the described camshaft; Be located at the hydraulic actuator of each exhaust valve, this hydraulic actuator is used for moving this exhaust valve along opening direction; Be located at the hydraulic pipe line of each exhaust valve, this hydraulic pipe line is used for hydraulic piston pump is linked to each other with hydraulic actuator; And the elastic component of being located at each exhaust valve, this elastic component is used for along closing direction pushing exhaust valve.
The present inventor has realized that the directional preponderance of electric-controlled type motor is in fuel injection aspect.For the optimum running parameter of determining motor, and consider the emission request that satisfies the future that present emission request and the later stage of flexible adaptation motor in its lifetime may needs follow, electronic fuel-injection system provides a large amount of flexibilities.The selection of hydraulic pressure and exhaust valve actuating system being separated the fueling injection pressure that makes is free more, has therefore improved the possibility that obtains desirable jet pressure in all cases.In addition, available automatically controlled exhaust valve actuating system has used a large amount of hydraulic powers at present, therefore makes the overall fuel efficiency variation of motor.
Because exhaust valve by the camshaft operation, is therefore compared with the motor that valve activates with having electric-controlled injection, has reduced total hydraulic power demand.This makes the less pump of using the motor-drive pump form that can be used as industrial standard satisfy the hydraulic power demand becomes possibility.Compare with the installation cost of the power-actuated large hydraulic pump that is discharged by engine crankshaft, the cost of this motor-drive pump significantly reduces.
Preferably, described high-pressure liquid is a medium different with fuel and that separate with fuel.In the case, high-pressure liquid and fuel by at least one piston of each cylinder separately, and described high-pressure liquid moves described piston apparatus at fuel between injection period, and described piston apparatus is sent into fuel in the firing chamber in the associated cylinder then.
Piston apparatus can be a pressurized machine, and described piston apparatus preferably includes and has towards the large effective area of high pressure hydraulic fluid with towards the piston of the less useful area of fuel.This makes it possible to use the hydraulic medium of working under the pressure of jet pressure being starkly lower than.
Preferably, the container of described high-pressure liquid is accommodated in along in the delivery line of motor length extension.This delivery line can comprise a plurality of pressing chambers that distribute along motor length; Described pressing chamber is provided with the expansion capacity that is used for described high pressure hydraulic fluid, so that can gather a large amount of potential energy by the compression of hydraulic fluid self.Utilize this feature, can avoid using the membrane type accumulator, this is an advantage, and reason is that the membrane type accumulator breaks down easily.
Preferably, a pressing chamber is set and provides high pressure hydraulic fluid to be used to a pair of adjacent cylinder.
Motor comprises camshaft case, has camshaft and described delivery line in camshaft case.Therefore, delivery line is accommodated in the protected position of avoiding damaging, and near the people the camshaft case protection delivery line avoids being full of the danger of the delivery line explosion of high-pressure liquid.
Preferably, pressing chamber is positioned at described camshaft case at least in part.Like this, pressing chamber can not disturb motor.
Pressing chamber can with shared at least one wall of described camshaft case, be used to make the used quantity of material of motor with minimizing.
Preferably, form pressing chamber, can keep out the high pressure of the fluctuation that in its lifetime, will stand to guarantee pressing chamber by machining recess part in solid metal block.
High-pressure fluid source can be one or more electronic high-pressure service pumps.Owing to do not need to be used for the independent priming pump of fuel system, so the use of these electronic high-pressure service pumps helps the starting of motor.
Preferably, hydrovalve fuel of controlling two or more cylinders sprays.Therefore, reduced the quantity of making the required electro hydraulic valve of motor.The reduction of required control capacity for size independence cost sensitivity than relevant especially for the mini engine.
According to a preferred embodiment, described high pressure hydraulic fluid is a fuel.In this embodiment, the container of high pressure hydraulic fluid preferably is accommodated in the shared rail.
The hydrovalve that is used to control injection is preferably Proportional valve.These hydrovalves are by described one or more computer control.Described one or more computer is configured to make the timing of fuel injection and/or the working state that jet law is adapted to motor.It is more easy that this feature makes to the optimization about the engine performance of aspects such as power output, reliability, responsiveness and discharging.
Described one or more computer can be provided in when engine load reduces and make the fuel injection timing in advance.Like this, can under low load condition, maximum combustion pressure be remained on high level.
Preferably, for the spray characteristic that obtains to expect, can regulate fuel injection rate between injection period at fuel.This feature make it possible in motor is provided with to increase degrees of freedom and make thus to optimization about the engine performance of aspects such as power output, reliability, responsiveness and discharging more easy.
Motor may further include also by described one or more computer-controlled cylinder lubricating systems.In the case, high pressure hydraulic fluid provides power also can for described cylinder lubricating system.The electronic control cylinder lubrication system can be carried out quick adjustment according to the variation of employed fuel quality.Therefore, can (for example very low fuel of Sulpher content) save a large amount of cylinder lubricating oils when motor uses the operating fuel of higher quality, cylinder lubricating oil occupies second largest variable operation cost after coming fuel consumption.
Preferably, the pressure duct that hydraulic piston pump is connected to valve actuator can reduce pressure by the electrically-controlled valve device, to allow exhaust valve its backhaul of beginning before the backhaul timing that corresponding cam on the camshaft is limited.Like this, can obtain and show certain flexibility of exhaust valve actuation, thereby the increase motor moves the degrees of freedom in being provided with.
Preferably, the pressure duct that hydraulic piston pump is connected to valve actuator can optionally be blocked by the electronic valve device, backhaul is deferred on the camshaft after the backhaul timing that corresponding cam limited always.Like this, can obtain certain flexibility of exhaust valve actuation, thereby the increase motor moves the degrees of freedom in being provided with.Described one or more computer can be configured to control shifting to an earlier date or delay of the exhaust valve closing timing relevant with engine behavior.
Can be provided with on the camshaft and be used for the mechanism of adjustment cam axle with respect to the angular orientation of crank angle position, described mechanism preferably by described one or more computer control to change the opening and closing timing of exhaust valve.Like this, can obtain certain flexibility of exhaust valve actuation, thereby the increase motor moves the degrees of freedom in being provided with.
Further aim of the present invention provides a kind of large-sized uniflow type two-stroke diesel motor with crosshead of the hydraulic system of hanging down manufacture cost.This purpose realizes that by the large-sized uniflow type two-stroke diesel motor that a kind of crosshead is provided this motor comprises: a plurality of cylinders, and each cylinder is furnished with at least one exhaust valve; Be provided with the camshaft case of camshaft, this camshaft is used to activate exhaust valve; High-pressure hydraulic, this high-pressure hydraulic are used for by delivery line high-pressure liquid being delivered to the fluid driveable engine parts that distribute along motor length, and wherein said delivery line is positioned at described camshaft case.
By delivery line is placed in the camshaft case, the danger of high-pressure liquid delivery line explosion is avoided in the protection that is subjected to the camshaft housing body wall owing to the power operation personnel, so has eliminated the demand to double-deck delivery line.
Delivery line can be used for high-pressure liquid is delivered to electronic fuel injection system.
Delivery line can also be used to high-pressure liquid is delivered to the electronics cylinder lubricating system.
Another purpose of the present invention provides a kind of crosshead type large uniflow type two-stroke diesel motor with the electronic fuel injection system that has improved reliability and robustness.This purpose realizes that by the large-sized uniflow type two-stroke diesel motor that a kind of crosshead is provided this motor comprises: a plurality of cylinders, and each cylinder is furnished with at least one exhaust valve, and each cylinder is furnished with one or more fuel injectors; High-pressure fluid source; Gather the container of the described high-pressure liquid of potential energy by compression; At least one electro hydraulic valve, described container is accommodated near cylinder along in the delivery line of motor extension, described delivery line comprises a plurality of pressing chambers, described pressing chamber has the expansion capacity that is used for increasing the amount that can be stored in the potential energy in the described container, wherein the fuel injection is main by the energy drives that accumulates in the described container, and fuel sprays by described at least one hydrovalve control.
Pressing chamber is provided for the expansion capacity of the potential energy in the stores hydraulic pressure fluid, can use to guarantee the hydraulic oil peak flow that is necessary during whole fuel injecting step.Fluid Volume in the delivery line self is enough not big to this.Have the pressing chamber of expansion capacity by use, can avoid using the membrane type accumulator that gathers potential energy by gas medium.
Preferably, pressing chamber is set for to a pair of adjacent cylinder high pressure hydraulic fluid is provided.Like this, the quantity of pressing chamber can be minimized and reduce installation cost thus.
Preferably, form pressing chamber, be preferably formed and be cylindrical recessed form by machining recess part in solid metal block.
More purposes, feature, advantage and character according to the large-sized uniflow type two-stroke diesel motor of crosshead of the present invention will become apparent from following detailed.
Description of drawings
In the detailed description, the exemplary embodiment shown in is described in more details the present invention with reference to the accompanying drawings below this specification, in the accompanying drawings:
Fig. 1 is the sectional view during according to motor of the present invention when the motor front is seen,
Fig. 2 is the sectional view of a cylinder portion of motor shown in Fig. 1 when the motor side is seen,
Fig. 3 is the view of a thin portion among Fig. 1,
Fig. 4 is the view of a thin portion among Fig. 2,
Fig. 5 is the front perspective view of motor among Fig. 1,
Fig. 6 is the view of a thin portion among Fig. 5,
The detailed sectional view of the exhaust valve actuating system that Fig. 7 shows motor among Fig. 1 the time along the primary importance of camshaft,
The detailed sectional view of the valve actuation system that Fig. 7 A shows motor among Fig. 1 the time along the second place of camshaft,
Fig. 7 B is the sectional view of camshaft case along the plane of the longitudinal axis that is parallel to camshaft,
Fig. 7 C is the perspective view of a thin portion of camshaft case,
Fig. 8 is the unify schematic representation of valve actuation system of the fuel injection systems of motor among Fig. 1,
Fig. 9 shows the chart according to the jet law curve of the fuel injection of the motor of Fig. 1,
Figure 10 is the front perspective view of the motor of Fig. 1 in another embodiment,
Figure 11 shows the thin portion of Figure 10, and
Figure 12 is the schematic representation according to the embodiment's of Figure 10 fuel injection system.
Embodiment
Fig. 1 and Fig. 2 show the sectional view of seeing motor 1 according to the preferred embodiment of the invention from the motor front and seeing a cylinder from the motor side.Motor 1 is the single current low speed two-stroke cross-head diesel engine of crosshead.Motor 1 can be propelling motor in the naval vessel or the prime mover in the power plant.These motors have 3 to 14 single-row cylinder arrangements usually.Motor 1 builds from the base plate 2 with the main bearing that is used for bent axle 3.
Bent axle 3 is half combined.Half combined bent axle is made by forged steel crank throw or cast steel crank throw that the mode that is connected by hot jacket links to each other with main journal.
Base plate 2 can be made into single type or be divided into the suitable a plurality of parts of size according to production facility.Base plate by welding beam with cast steel bearings and high welding longeron constitute-alternatively, base plate can be finished by casting technique.The food tray that is integrated in casting technique in the base plate is collected oil return from pressure lubrication and cold oil system.
Bearing cap (being used for cross head bearing and crank pin bearing) is made and be provided with to connecting rod 8 by forged steel or cast steel.Crosshead and crank pin bearing cover bolt and nut are fastened to connecting rod 8, use the hydraulic jack fastening nut.Cross head bearing 22 is made of one group of thin-walled box hat that is lined with the supporting metal.Crank pin bearing is provided with the thin-walled box hat that is lined with the supporting metal.Lubricant oil is admitted to crosshead 22 and connecting rod 8 by the pipeline (not shown).
Main bearing is made of the thin-walled box hat that is lined with the supporting metal.Drain pan can utilize special tool(s) to produce and change over to being used to promote the Hydraulic power tools of bent axle.Box hat is held in place by the bearing cap (not shown).
The A shape structure case 4 of welding procedure is installed on the base plate.This structure case can be finished by casting or welding procedure.At exhaust side, each cylinder all is provided with reduction valve, and in camshaft side, each cylinder all is provided with big hinge door.Cross guide plate is integrated in this structure case.
Cylinder block 5 is installed in the top of structure case 4.The crab-bolt (not shown) is connected in cylinder block 5 with base plate 2 and overall structure is kept together.Tighten crab-bolt with hydraulic jack.
Cylinder block 5 is cast into single-piece with integrated camshaft case 25 or many, perhaps adopts welding procedure.Camshaft case 25 soldered/bolts be connected to cylinder block or with cylinder block global formation (as shown in the figure).
Cylinder block 5 is provided with inlet cover, is used to clear up gas-swept space and checks scavenging port and piston ring from camshaft side.It and cylinder liner 6 form gas-swept space together.The opening side of scavenging receiver 9 with bolt to cylinder block 5.The seal ring that has piston rod stuffing box, this piston rod stuffing box to be provided with in cylinder block bottom to be used for scavenging and prevent that oil from upwards entering the scraper ring of gas-swept space.
Piston 13 comprises piston head and piston skirt.Piston head is made by refractory steel and is had four annular grooves, and the upper surface of annular groove and lower surface all are coated with hard chrome.
Four bolts of piston rod 14 usefulness are connected to crosshead 22.Piston rod 14 has center hole (invisible among the figure), and this center hole is formed for the entrance and exit of the cold oil of piston 13 together with oil cooling service pipe.
Crosshead 22 is made and is provided with the cast steel guide plate that has white metal on the operation surface by forged steel.The pipe that is used for the telescopic pipe (invisible) of oil-in and is used for oil export is installed in the guide plate top.
Cylinder liner 6 is a uniflow type and by cylinder block 5 carrying.Cylinder liner 6 is made and is utilized the low level flange to be suspended in the cylinder block 5 by alloy cast iron.The topmost part of cylinder liner is surrounded by the cast iron cooling jacket.Cylinder liner 6 has scavenging port 7 and is used for the boring (not shown) of cylinder lubrication.
Camshaft 28 is embedded in the cartridge housing that is lined with white metal in the camshaft case 25.Camshaft 28 is made into single-piece, and camshaft 28 has hot jacket cooperation exhaust cam, indication cam, thrust disc and sprocket wheel thereon.Exhaust cam is formed from steel, and has the ball distance ring through cure process.Exhaust cam can be regulated and remove by hydraulic way.
Cylinder 6 for uniflow type and have be arranged in bellows 5 ' scavenging port 7, scavenging port 7 is supplied scavenging by turbosupercharger 10 (Fig. 1) pressurization from scavenging receiver 9 (Fig. 1).
The air of turbosupercharger 10 enters directly and carries out from the admission air silencer (not shown) of engine compartment by turbosupercharger.Via pressurized air pipe (not shown), intercooler (not shown) and scavenging receiver 9 are introduced into the scavenging port 7 of cylinder liner 6 to air from turbosupercharger 10.
Motor is equipped with one or more turbosupercharger, and for 4 motors to 9 cylinders, described pressurized machine is arranged in the tail end of motor, for 10 or then be arranged in exhaust side more than the motor of 10 cylinders.
Motor is equipped with electronic scavenge blower (not shown).The side of bleeding of this blower is connected to the gas-swept space behind the intercooler.Between intercooler and scavenging receiver, the safety check (not shown) is installed to close automatically when the auxiliary blower air feed.Auxiliary blower low carry and middle carrier strip spare under assist the compressor of turbosupercharger.
The exhaust valve 11 that is shown in further detail among Fig. 3 is medially installed in the cylinder head 12 at the top of cylinder.In expansion stroke latter stage, exhaust valve 11 is opened through before the scavenging port 7 downwards at engine piston 13, therefore the combustion gas in the firing chamber 15 of piston 13 tops flow out by the exhaust passage 16 at exhaust receiver 17 split sheds, and the pressure relieve in the firing chamber 15.Exhaust valve 11 cuts out during the moving upward of piston 13 once more.Exhaust valve 11 is upwards driven by pneumatic spring 20.
Exhaust valve 11 is opened by camshaft 28, and camshaft 28 is positioned at the camshaft case 25 that extends along the length of motor near cylinder block 5.The high pressure delivery pipes 30 of the hydraulic system that is associated with fuel injection system (will be explained in more detail hereinafter) also is positioned at camshaft case 25.Delivery line 30 extends along the whole length of motor substantially.Because delivery line 30 is positioned at camshaft case, therefore do not need to use the double-walled delivery line, otherwise, need to use the double-walled delivery line, in order to protection power operation personnel when high pressure delivery pipes 30 is broken.
Fig. 3 and Fig. 4 show top, cylinder head 12 and the exhaust valve housing of cylinder liner 6.Cylinder head 12 is made single-piece by forged steel, and has the hole that is used for cooling water.Cylinder head 12 has the center hole that is used for exhaust valve 11 and is used for some holes of two or three fuel injectors 23, safety valve (not shown), starting valve (not shown) and indicator valve (not shown).
Each cylinder head 12 all is equipped with two or three fuel injectors 23, a starting valve, a safety valve and an indicator valve.Fuel injector 23 open the fuel oil high voltage control that produces by fuel booster (being explained in more detail hereinafter), and close fuel injector 23 by spring.Automatic vent slide bar (not shown) allows fuel oil to circulate by fuel injector and by the high-voltage tube that fuel injector 23 is connected to fuel booster, and prevents that the situation lower combustion chamber 15 of the main shaft generation adhesion of sparger 23 when motor 1 is shut down is full of fuel oil.Fuel oil from exhaust slide bar and other outlets is introduced in the system of sealing.
The exhaust valve housing is made and is arranged to carry out water-cooled by cast iron.This housing is provided with the bottom steel member, and this bottom steel member has the deposited metal that is welded on the base.This bottom steel member is water-cooled.Self is made valve rod by refractory steel, and has the deposited metal that is welded on the base.The exhaust valve housing is provided with the valve rod guide.The exhaust valve housing is secured to cylinder head 12 with screw bolt and nut.Hydraulic exhaust valve actuator 21 is installed in the top of exhaust valve housing.When pressurized, hydraulic actuator 21 is along the exhaust valve of (opening) direction pushing downwards.Hydraulic actuator 21 comprises the piston in the cylinder, has the pressure chamber in the cylinder above piston.The exhaust valve housing also comprises the pneumatic spring 20 that upwards pushes exhaust valve rod 11 (along closing direction).Pneumatic spring 20 comprises spring piston, in the cylinder portion in the exhaust valve housing, is provided with spring housing below spring piston.
The hydraulic exhaust valve actuator 21 of each exhaust valve all is connected to reciprocating pump 37 (Fig. 6) by pressure tube 35.Each cylinder is furnished with a reciprocating pump 37 and an exhaust valve 11 in the present embodiment, but each cylinder can be furnished with more than a reciprocating pump or more than an exhaust valve (not shown).
As shown in Figure 7, reciprocating pump 37 is installed on the deflector roll housing 46.Roller 42 rotates with corresponding cam 29 on the camshaft 28.Therefore reciprocating pump 37 starts excitation by camshaft 28.
Fig. 5 is the perspective view that has removed the motor of some parts in order to illustrate purpose.Camshaft 28 is driven by the chain driver 26 that camshaft 28 is connected to bent axle 3.Chain driver 26 is provided with chain tensioning device (not shown) and guide rod (not shown), to support long chain length.According to the modification of present embodiment, chain driver provides power to be used for the high hydraulic pressure of motor for the oil hydraulic pump (not shown).Chain can also be used to driving the secondary counterweight.As substituting of chain driver, can come drive cam shaft by the gear drive (not shown).
Fig. 6 illustrates in greater detail the part of the Fig. 5 with camshaft case 25 and cylinder 6.Can see that in the figure pipeline 31 branches out from delivery line 30.Pipeline 31 is connected to pressurized machine 39 by the distributor chunk 40 with hydraulic control valve 41 with delivery line 30.Distributor chunk 40 is installed on the top board of camshaft case 25.
The reciprocating pump 37 that activates by the cam 29 of camshaft 28 also be located at the top board 25 of camshaft case 25 ' on.Reciprocating pump 37 is connected to hydraulic exhaust valve actuator 21 by pressure tube 35.
Each cylinder 6 all is furnished with two or three spargers 23, and each sparger all uses pipeline (not shown among Fig. 6, but have reference character 51 in Fig. 8) to be connected to the port of pressurized machine 39.
Each distributor chunk 40 all has two proportional control valves 41, being connected of the delivery line 30 in the port at these two proportional control valves, 41 control dispenser chunks, 40 tops and return line (65 among Fig. 8) and the camshaft case 25.Pressurized machine 39 is installed in the top of each distributor chunk 40 and is connected with the port at distributor chunk 40 tops.Like this, distributor chunk 40 promptly is used as the mechanical support of hydraulic actuating fuel booster 39.
Fig. 7 A, 7C show in detail pressing chamber housing 68 with 7C with different viewgraph of cross-section and perspective view.Pressing chamber 67 provides the expansion volume of the potential energy that is used for the stores hydraulic pressure fluid, can use to guarantee the hydraulic oil peak flow that is necessary during whole fuel injecting step.
In the present embodiment, for a pair of adjacent cylinder 6 a pressing chamber housing 68 with two pressing chambers 67 is set.But, also can for each cylinder setting still less or more pressing chamber.
Pressing chamber 68 injects high pressure hydraulic fluid by localized branches pipeline 31 from delivery line 30.Connection between pipeline 31 and the pipeline 30 is by the contiguous block on the bottom that is installed in camshaft case 25 30 ' realization.
Pressing chamber 68 forms the top board part of the whole of camshaft case 25.The top board of camshaft case 25 vertically is divided into several portions.One type of these parts is the sheet metal that wherein is formed with two cylindrical shape pressing chambers 67, and therefore this plate also forms pressing chamber housing 68.This top board also has distributor chunk 40, is placed with pressurized machine 39 on this distributor chunk 40.The longitudinal shaft of cylindrical shape pressing chamber 67 is to the longitudinal axis that is set to be parallel to camshaft 28.Pressing chamber 67 is made by two parallel holes of machining in solid sheet metal.Pressing chamber 67 is connected to circular jam plate 69 sealings of pressing chamber housing 68 by bolt.The hole (not shown) that passes in the sensing of pressing chamber housing 68 is connected to distributor chunk 40 with pressing chamber 67.Because the distributor chunk is directly installed on the top of pressing chamber housing 68, thus high pressure hydraulic fluid from pressing chamber 67 to distributor chunk 40 must through the path very short.
Camshaft case 25 top boards (illustrating with sectional view in Fig. 7) of other types have reciprocating pump 37.
Two types top board of camshaft case alternately distributes along the length of camshaft case 25.Transition position between this top board of two types has longitudinal overlap, and top board is bolted together at this overlapping.
Fig. 8 schematically shows fuel injection system.Fuel is transported to pressurized machine 39 from fuel delivery means 73.Fuel delivery means 73 is not shown specifically in the drawings.
Fuel delivery means 73 is arranged to make diesel oil and heavy fuel oil to be used.Fuel is introduced electronic oil feed pump from fuel tank, utilize this electronic oil feed pump can in the low-pressure section of fuel circulating system, keep the pressure of about 4bar, thereby avoided fuel in applied temperature range, in ventilated box, to gasify.Fuel oil is transported to electric circulating pump from the low-pressure section of fuel system, and this electric circulating pump pumping fuel is by the full flow filtration device before heater and next-door neighbour's motor 1 inlet, this with fuel distribution to each pressurized machine 39.
Fuel sprays by the automatically controlled pressurized machine 39 that each cylinder disposed is carried out.(fuel-side) increases by fixed ratio pressurized machine to the high pressure side from low voltage side (using the flow of pressurized side) with pressure.
Pressurized machine 39 provides power by the hydraulic fluid of pressurization, and this hydraulic fluid can be an engine lubricating oil.The high pressure hydraulic fluid that pressure pump 60 will be generally hundreds of bar pressure is delivered to cylinder by delivery line 30.If hydraulic fluid is an engine lubricating oil, pressure pump 60 is not the engine lubrication pump of working under much lower pressure so.The fluid that returns is transported to fuel tank 61 from cylinder by pipeline 65, and pump 60 extracts its fluid from fuel tank 61.
For every pair of cylinder is provided with pressing chamber 67 (at the cylinder number is under the situation of odd number, and one of them cylinder can use single pressing chamber).Pipeline 69 is connected to two proportional control valves 41 and two close/open valves 55 with pressing chamber 67.According to a modification (not shown) of present embodiment, use inflation membrane type accumulator replaces pressing chamber or uses in conjunction with pressing chamber.
Each cylinder 6 of motor 1 all is associated with ECU (Electrical Control Unit) 99, and wherein ECU (Electrical Control Unit) 99 receives synchronously conventional by circuit 59 and control signal and electronic signal is delivered to proportional control valve 41.Each cylinder can be furnished with a control unit 99, and perhaps a plurality of cylinders can be associated with same control unit (not shown).Control unit 99 also can be from the shared master control unit (not shown) received signal of all cylinders.
Timing, jet law and emitted dose that control unit 99 comes computing fuel to spray according to the working state of motor.At this, control unit receives the information about the temperature of crankshaft rotating position, speed of crankshaft (can obtain from rotating position signal by control unit 99), ambient temperature, load and various engine fluid.Control unit also changes the fuel injection timing that is used to make engine inversion.Moving of proportional control valve 41 inner valve stem by 99 controls of the control unit in the feedback control circuit.Alternately, feedback control circuit can be included in the proportional control valve 41 self.The opening characteristic of Proportional valve 41 is complementary corresponding to optimum jet law and the expectation opening characteristic that is stored in the control unit 99 with predetermined.
In its position of rest, proportional control valve 41 is connected to fuel tank with the pressure chamber of pressurized machine low voltage side.When control unit 99 sends when beginning that given cylinder carried out signal that fuel sprays, proportional control valve 41 is opened to specific aperture and therefore the low voltage side of pressurized machine 39 is connected to pressing chamber 67 by pipeline 69.
Pressure in the pressurized machine low voltage side is increased the jet pressure between about 400 to 1500bar usually.Delivery line 51 is delivered to fuel injector 23 with fuel under high pressure, and fuel injector 23 is by spraying into firing chamber 15 and atomized fuel with its nozzle with fuel.
Control unit 99 is also controlled the close/open valve 55 of the high-pressure liquid supply of control cylinder lubriator 57.Based on the working state and the position of bent axle, control unit 99 is determined time and the amount of pumping lubricant oil in the cylinder.In its position of rest, close/open valve 55 is connected to fuel tank 61 with cylinder lubricator 57.When the close/open valve 55 of appointment when control unit 99 receives the signal of lubricating pump being delivered to the specific cylinder, close/open valve 55 is opened and therefore cylinder lubricator 57 is connected to pressing chamber 67 by pipeline 69, and cylinder lubricator will begin lubricating pump is delivered in the cylinder like this.Control unit 99 determines to be pumped into lubricants capacity in the cylinder by the actuating duration of close/open valve 55.
Fig. 9 shows the exemplary jet law curve of fuel injecting step.Make the rising of pressure level and smooth and slow wittingly, to obtain long-time average and high substantially firing pressure, under loading fully, this firing pressure is set near maximum permission firing pressure.
Figure 10 and Figure 11 show an alternative embodiment of the invention, and electronic fuel-injection system wherein is so-called common-rail type.In this system, do not have independent hydraulic fluid, but fuel is kept under high pressure and by compressed fuel coming the store injection energy.Shared rail be divided into two cylinders in each several portions that is associated 95.The advantage of this set is, shared rail adapts to aspect the twist motion of motor 1 far better at the motor run duration, otherwise described twist motion will make very long continuous shared rail pipe distortion and make its fatigue.
Figure 12 schematically shows common-rail injection system.Usually use (water and milkization and non-water and milkization) heavy fuel oil (HFO) during the motor operation.Be emulsified in the independent emulsification unit (not shown) and carry out.The fuel that is used for the motor operation is stored in the heating tank 129.Heavy fuel oil has 500 to 700cSt viscosity and at room temperature can't flow under 50 ℃.Heavy fuel oil remains at about 50 ℃ in jar, that is to say during engine shutdown so same.Boats and ships with the type motor all are provided with generator set (Genset) usually, and the less diesel engine of electric power and heat supply just is provided for boats and ships and master motor between the master motor down period.Heavy fuel oil is transported to filter or centrifuge 130 from heating tank 129, and is transported to preheater 131.Control the temperature of the heavy fuel oil that leaves preheater 131 according to the grade of working state and heavy fuel oil.During engine shutdown, when heavy fuel oil under low pressure cycled through hydraulic system, the temperature of heavy fuel oil was maintained in 45 ℃ to 60 ℃ the scope.At the motor run duration, the temperature of leaving the heavy fuel oil of preheater 131 depends on restrikes oil viscosity and is maintained between 90 ℃ to 150 ℃.The sensor (not shown) is just in time measured the oil viscosity of restriking in the downstream (or another suitable position) of preheater 131.The temperature of leaving the heavy fuel oil of preheater 131 is controlled so as to the viscosity in measuring point produces 10 to 20cSt scopes usually.
The intermediate duct 132 of branch is connected to high pressure fuel pump 133 and auxiliary low pressure recycle pump 134 with preheater.The downstream part of each pump is provided with safety check 135 to prevent back suction in pipeline.
At the motor run duration, high pressure fuel pump 133 is driven by gear 137 by the gear on the camshaft 3 136.Thus, high pressure fuel pump 133 produces 1000 to 1500bar nominal pressure, but this pressure can fluctuate between 600 to 2000bar according to working state.
During engine shutdown, auxiliary low pressure recycle pump 134 is driven by motor 138.Thus, provide about pressure of 3 to 10bar to be used for during engine shutdown, making heavy fuel oil to cycle through hydraulic system.
Shared rail 140 extends along all cylinders, unshownedly in Figure 12 represents with using the short-term from the sensing of shared rail extension being connected of cylinder 6.Shared rail does not need to form with a long tube that extends along the whole length of motor.On the contrary, shared rail can be divided into a plurality of continuous parts, and each part that links to each other covers several cylinders, as shown in Figure 10 and Figure 11.
Heavy fuel oil is provided for a pair of adjacent cylinder by the oil feed line 141 that branches out from shared rail 140 and lead to proportional control valve 125 inlet.Oil feed line 141 is provided with a plurality of fluidic accumulators 142, and fluidic accumulator 142 is carried most fluids when proportional control valve 125 is opened, and carries out the back fuel feeding from shared rail 140 when proportional control valve 125 cuts out.
Delivery line 120 is with a sparger 23 that is connected to a cylinder in two adjacent cylinder in two outlets of proportional control valve 125.Another delivery line 124 is connected to the sparger 23 of two another cylinders in the adjacent cylinder with in two outlets of proportional control valve 125 another.Proportional control valve 125 also has two reservoir ports that are connected to the return line 143 that is used for the heavy fuel oil backflow.
Proportional control valve 125 is the Electromagnetic Drive guiding valves with three main positions.The control signal that solenoid 144 receives from control unit 99 by circuit 128.According to another embodiment's (not shown), coil 44 is connected to valve casing by insulation spacer.
In coil 144 inoperative central positions, the inlet of proportional control valve 125 is closed, and two outlets of proportional control valve 125 are connected to return line 143.
When solenoid is energized and shifts spool onto left side when (left side among Figure 12), the inlet of proportional control valve is connected to delivery line 120, so that sparger 23 sprays into fuel in the firing chamber 15 of the described cylinder in two cylinders that are associated with control valve 125.In this position, pressure piping 124 is connected to return line 143.
When solenoid 44 is energized and shifts spool onto right side (right side among Figure 12), the inlet of proportional control valve 125 is connected to delivery line 124, the high pressure heavy fuel oil is through delivery line 124, so that sparger 23 sprays into fuel in the firing chamber 15 of described another cylinder in two cylinders that are associated with proportional control valve 125.In this position, pressure piping 120 is connected to return line 143.
The form of fuel injection timing, fuel injection amount and jet mode is by Proportional valve 125 controls.
The unshowned modification according to the present invention, use have less port and only the proportional control valve of two positions control the fuel injection of a cylinder.In this modification, proportional control valve is connected to low pressure line in its position of rest with delivery line, and another position in two position is connected to shared rail with delivery line.
According to another unshowned modification of present embodiment, shared rail does not have gas-filled type film accumulator 142 and 148 at its end.
According to further preferred embodiment (not shown), the fuel flow rate from shared rail to sparger is controlled by the on/off-type valve.
In two delivery lines 120,124, all be provided with conventional fuel limiter 146, to avoid in that too much heavy fuel oil enters cylinder under the situation just in case proportional control valve 125 was opened for a long time mistakenly.
Pressure in the return line 143 are held the overvoltage of several bar, to avoid air penetration in hydraulic system and prevent that water contained in the water and milk heavy fuel oil from forming steam bubble.The pressure controlled valve 147 that is positioned at return line 143 downstream is guaranteed to keep predetermined minimum overvoltage at return line 143.Overvoltage in the return line 143 is preferably 3 to 10bar.Accumulator or expansion tank 148 are connected to return line 143, contingent pressure surge when changing the position with assimilation ratio control valve 125.
Second return line 149 is connected to return line 43 with the outlet of sparger 23.In pressure controlled valve 147 downstreams, return line 143 is sent into preheater 131 to finish circulation with used heavy fuel oil.
Heavy fuel oil is provided with the heating equipment of representing with heating coil from the pipeline that the outlet of preheater 131 is delivered to shared rail 140 and is delivered to sparger 23 from shared rail 40 passing ratio control valves 125.These pipelines can be heated by for example steam line or electric heating part along its whole length.Heat these pipelines and play the effect of thermogravimetric fuel oil heat loss when reducing heavy fuel oil from the preheater flow further downstream.At the motor run duration, the temperature of the heavy fuel oil that flows to sparger and hydrovalve actuator in the pipeline is retained as near 150 ℃, but this depends on the employed oil viscosity of restriking.Along the contiguous pipeline that its partial-length extends in parallel, for example delivery line 120 and delivery line 124 can be provided with shared heating equipment (not shown).
Return line 143 and 149 also is provided with and the heating equipment of same type as mentioned above.The temperature significance of the heavy fuel oil in the return line is lower, heating equipment is wherein calibrated with the temperature of guaranteeing heavy fuel oil can not reduced to below 50 ℃.
During engine shutdown, heavy fuel oil cycles through hydraulic system (under 3 to 10bar relatively low pressure) under recycle pump 134 effect, to avoid air capture in hydraulic system and avoid the part cooling and the sclerosis of heavy fuel oil.
A kind of modification (not shown) according to the foregoing description, the pressure duct 35 that hydraulic piston pump 37 is connected to valve actuator 21 can carry out step-down by electrically-controlled valve device (by control unit 99 controls), to allow exhaust valve its backhaul of beginning before the backhaul timing that corresponding cam on the camshaft is limited.
Further modification (not shown) according to the foregoing description, the pressure duct 35 that hydraulic piston pump 37 is connected to valve actuator 21 can optionally be blocked by electronic valve device (by control unit 99 control), backhaul is deferred to after the backhaul timing that corresponding cam is limited on the camshaft always.
Described one or more control unit 99 can be configured to control shifting to an earlier date or delay of the exhaust valve closing timing relevant with engine behavior.
According to another modification (not shown) of the foregoing description, camshaft 28 is provided with and is used for the electric liquid mechanism of adjustment cam axle 28 with respect to the angular orientation of bent axle 3 angular orientations.This mechanism is controlled by described one or more control units 99, to change the opening and closing timing of exhaust valve.
Although preferred embodiment only shows the motor with cylinder of arranging in upright arrangement, the present invention also can be used for other cylinder arrangement form, for example v-shaped structure or U-shaped structure.
The term that uses in the claim " comprises " element or the step of not getting rid of other.The term that uses in the claim " one " is not got rid of a plurality of.
The reference character that uses in the claim should not be construed as the restriction to protection domain.
Although for illustrative purposes the present invention is had been described in detail, be to be understood that these detailed descriptions only are used for the example purpose, and those of ordinary skills can carry out various modification under the situation that does not deviate from protection domain of the present invention.

Claims (35)

1. the large-sized uniflow type two-stroke diesel motor of a crosshead, described large-sized uniflow type two-stroke diesel motor comprises: a plurality of cylinders, each cylinder is furnished with at least one exhaust valve, and each cylinder is furnished with one or more fuel injectors; High-pressure fluid source; Gather the container of the described high-pressure liquid of potential energy by compression; At least one electro hydraulic valve, wherein fuel sprays and is mainly driven by the potential energy that is gathered, and fuel sprays to be controlled by described at least one hydrovalve, described motor further comprises: be provided with at least one camshaft of cam, described cam is used for the actuating of described at least one exhaust valve of being associated with each cylinder; Hydraulic piston pump, described hydraulic piston pump is by corresponding cam drive on the described camshaft; Be located at the hydraulic actuator of each exhaust valve, described hydraulic actuator is used for moving this exhaust valve along opening direction; Be located at the hydraulic pipe line of each exhaust valve, described hydraulic pipe line is used for described hydraulic piston pump is linked to each other with hydraulic actuator; And, be located at the elastic component of each exhaust valve, described elastic component is used for pushing this exhaust valve along closing direction, it is interior along in the delivery line of motor length extension that the described container of wherein said high-pressure liquid is contained in camshaft case, and described camshaft and described delivery line are contained in this camshaft case.
2. motor as claimed in claim 1, wherein, described high-pressure liquid is a medium different with fuel and that separate with fuel.
3. motor as claimed in claim 2, wherein, described high-pressure liquid and fuel separate by at least one piston apparatus of being located at each cylinder, and described high-pressure liquid moves described piston apparatus at fuel between injection period, and described piston apparatus is sent into fuel in the firing chamber in the associated cylinder then.
4. motor as claimed in claim 3, wherein, described piston apparatus is a pressurized machine, and described piston apparatus preferably includes and has towards the large effective area of high pressure hydraulic fluid with towards the piston of the less useful area of fuel.
5. motor as claimed in claim 2, wherein, described delivery line comprises a plurality of pressing chambers that distribute along motor length, and described pressing chamber is provided with the expansion capacity that is used for described high pressure hydraulic fluid, so that can gather a large amount of potential energy by the compression of hydraulic fluid self.
6. motor as claimed in claim 3, wherein, described delivery line comprises a plurality of pressing chambers that distribute along motor length, and described pressing chamber is provided with the expansion capacity that is used for described high pressure hydraulic fluid, so that can gather a large amount of potential energy by the compression of hydraulic fluid self.
7. motor as claimed in claim 4, wherein, described delivery line comprises a plurality of pressing chambers that distribute along motor length, and described pressing chamber is provided with the expansion capacity that is used for described high pressure hydraulic fluid, so that can gather a large amount of potential energy by the compression of hydraulic fluid self.
8. motor as claimed in claim 5 wherein, is provided with a pressing chamber and is used to a pair of adjacent cylinder that described high pressure hydraulic fluid is provided.
9. motor as claimed in claim 8, wherein, described pressing chamber is positioned at described camshaft case at least in part.
10. motor as claimed in claim 9, wherein, at least a portion of described pressing chamber and the shared wall of described camshaft case, preferably, described pressing chamber is shared or form the part of the top board of described camshaft case.
11. as each described motor in the claim 5 to 10, described pressing chamber forms by machining recess part in solid metal block.
12. as each described motor in the claim 1 to 10, wherein, described high-pressure fluid source comprises one or more electronic high-pressure service pumps.
13. as each described motor in the claim 1 to 10, wherein, the control of hydrovalve is sprayed the fuel of two or more cylinders.
14. motor as claimed in claim 1, wherein, described high pressure hydraulic fluid is a fuel.
15. motor as claimed in claim 14, wherein, the described container of described high pressure hydraulic fluid is contained in the shared rail.
16. as each described motor in claim 1 to 10 and 14 to 15, wherein, described hydrovalve is a Proportional valve.
17. as each described motor in claim 1 to 10 and 14 to 15, wherein, described hydrovalve is by described one or more computer control.
18. motor as claimed in claim 17, wherein, described one or more computers are configured to make the timing of fuel injection and/or the working state that jet law is adapted to motor.
19. motor as claimed in claim 18, wherein, described one or more computers are provided in when engine load reduces and make the fuel injection timing in advance.
20. motor as claimed in claim 17, wherein, fuel injection rate can be conditioned between injection period at fuel, to obtain the spray characteristic of expectation.
21. motor as claimed in claim 18, wherein, fuel injection rate can be conditioned between injection period at fuel, to obtain the spray characteristic of expectation.
22., further comprise equally by described one or more computer-controlled cylinder lubricating systems as each described motor in the claim 1 to 10,14 to 15 and 18 to 21.
23. motor as claimed in claim 22, wherein, described high pressure hydraulic fluid also provides power to described cylinder lubricating system.
24. as each described motor in the claim 1 to 10,14 to 15,18 to 21 and 23, wherein, the described pressure duct that described hydraulic piston pump is connected to described valve actuator can be depressurized by the electrically-controlled valve device, so that exhaust valve can its backhaul of beginning before the backhaul timing that corresponding cam on the described camshaft is limited.
25. as each described motor in the claim 1 to 10,14 to 15,18 to 21 and 23, wherein, the described pressure duct that described hydraulic piston pump is connected to described valve actuator can optionally be blocked by the electronic valve device, backhaul is deferred on the described camshaft after the backhaul timing that corresponding cam limited always.
26. motor as claimed in claim 24, wherein, described one or more computers are configured to control shifting to an earlier date or delay of the exhaust valve closing timing relevant with engine behavior.
27. motor as claimed in claim 25, wherein, described one or more computers are configured to control shifting to an earlier date or delay of the exhaust valve closing timing relevant with engine behavior.
28. as each described motor in the claim 1 to 10,14 to 15,18 to 21,23 and 26 to 27, wherein, described camshaft is provided with and is used to regulate its mechanism with respect to the angular orientation of crank angle position, and described mechanism is preferably by the opening and closing timing of described one or more computer control with the change exhaust valve.
29. the large-sized uniflow type two-stroke diesel motor of a crosshead, described large-sized uniflow type two-stroke diesel motor comprises: a plurality of cylinders, and each cylinder is furnished with at least one exhaust valve; Be provided with the camshaft case of camshaft, described camshaft case extends along motor near cylinder, and described camshaft is used to activate the described exhaust valve that is arranged on wherein; By corresponding cam-actuated hydraulic piston pump on the described camshaft; Be located at the hydraulic actuator of each exhaust valve, described hydraulic actuator is used for moving described exhaust valve along opening direction; Be located at the hydraulic pipe line of each exhaust valve, described hydraulic pipe line is used for described hydraulic piston pump is linked to each other with described hydraulic actuator; High-pressure hydraulic, this high-pressure hydraulic is delivered to the fluid driveable engine parts that distribute along motor length by delivery line with high-pressure liquid, and wherein said delivery line is positioned at described camshaft case.
30. motor as claimed in claim 29, wherein, described delivery line is delivered to electronic fuel injection system with high-pressure liquid.
31. motor as claimed in claim 30, wherein, described delivery line is delivered to the electronics cylinder lubricating system with high-pressure liquid.
32. the large-sized uniflow type two-stroke diesel motor of a crosshead, described large-sized uniflow type two-stroke diesel motor comprises: a plurality of cylinders, and each cylinder is furnished with at least one exhaust valve, and each cylinder is furnished with one or more fuel injectors; High-pressure fluid source, described high-pressure liquid are media different with fuel and that separate with fuel; Gather the container of the described high-pressure liquid of potential energy by compression; At least one electro hydraulic valve, described container is contained near cylinder along in the delivery line of motor extension, described delivery line comprises a plurality of pressing chambers, described pressing chamber has the expansion capacity that is used for increasing the amount that can be stored in the potential energy in the described container, wherein the fuel injection is main by the energy drives that accumulates in the described container, and fuel sprays by described at least one hydrovalve control.
33. motor as claimed in claim 32 wherein, is provided with a pressing chamber and is used to a pair of adjacent cylinder that high pressure hydraulic fluid is provided.
34. as claim 32 or 33 described motors, wherein, described pressing chamber forms by machining recess part in solid metal block.
35. motor as claimed in claim 32, wherein, described pressing chamber injects high pressure hydraulic fluid by the localized branches pipeline from described delivery line.
CN2006800541928A 2006-04-12 2006-04-12 Crosshead type large-sized uniflow type two-stroke diesel motor Active CN101415936B (en)

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DE602006015007D1 (en) 2010-07-29
EP2071177B1 (en) 2010-06-16
ATE482335T1 (en) 2010-10-15
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EP2138703A1 (en) 2009-12-30
DE602006017128D1 (en) 2010-11-04
ATE471451T1 (en) 2010-07-15
DE602006009563D1 (en) 2009-11-12
EP2071177A1 (en) 2009-06-17
JP4597255B2 (en) 2010-12-15
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EP1977106B1 (en) 2009-09-30
KR101195441B1 (en) 2012-10-30

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Address after: Copenhagen, Denmark

Patentee after: Mannone solutions (mannone solutions Germany) branch

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Patentee before: Mann Diesel & Turbine, an associate company of Mann Diesel & Turbine Europe AG