CN101397714A - Method for producing coarse gauge double yarn galling flannel - Google Patents
Method for producing coarse gauge double yarn galling flannel Download PDFInfo
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- CN101397714A CN101397714A CNA2007100467362A CN200710046736A CN101397714A CN 101397714 A CN101397714 A CN 101397714A CN A2007100467362 A CNA2007100467362 A CN A2007100467362A CN 200710046736 A CN200710046736 A CN 200710046736A CN 101397714 A CN101397714 A CN 101397714A
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Abstract
The invention relates to a production method of a bulky double-yarn brushed flannel, which comprises the steps of the weaving and the dyeing and finishing of the bulky double-yarn brushed flannel. The steps of dyeing and finishing technique comprise dyeing, drying, surface sanding, wrong side fuzzing, combing, shearing and shaping. The method is characterized in that the weaving thereof adopts an improved three-thread interleaver fleece knitting machine in a two-way polyester face and cotton back manner for supplying yarns; the dyeing and finishing technique also comprises the steps of pre-shaping treatment before dyeing and adding an oil removing technique when dyeing is carried out; the temperature of the pre-shaping treatment is 180 DEG C to 190 DEG C and time for shaping is 30 seconds to 40 seconds; and a single bath process is adopted for the oil removal when dyeing is carried out and the temperature is controlled to be 130 DEG C to 140 DEG C. The bulky double-yarn brushed flannel produced by the method of the invention has the advantages and characteristics of rough style, compact texture and relatively light gram weight; in addition, the fabric of the brushed flannel has stable size and the surface of the fabric has good puff feeling.
Description
Technical field
The present invention relates to a kind of production method of textiles, particularly a kind of production method of coarse gauge double yarn galling flannel.
Background technology
Popular in the market plucking flannelette comprises bulk products such as polar fleece, and its main weaving process is two line pile stitch, then looped pile face plucking is formed the flannelette of chorionic villi structure, also utilize and three-wayly defend that clothing is woven to be made, equally the looped pile face is carried out plucking, the dyeing and finishing production principle is close.The plucking flannelette needle gage that above-mentioned weaving process is produced generally between 14-28G, surperficial style exquisiteness, lining is soft.But lack the rough fabric flannelette of surperficial style.
And existing general bodkin is to be weaved by 9-10G single face machine to finish apart from Heavy Jersey plucking flannelette, and its shortcoming is uncontrollable two-way line length, and when weaving Heavy Jersey, fabric structure is lax or too tight.All be unfavorable for plucking under the both of these case.Weave out the thick spacious double yarn galling flannelette of style, must make lax by the plucking coil, outstanding, but contact is wanted closely between the plucking coil, so need second one thread that the plucking coil is tightly pullled together, thereby form line length very two knot structure models of big-difference is arranged.
Summary of the invention
Purpose of the present invention exactly in order to overcome the deficiency that prior art exists, and provides a kind of production method of new coarse gauge double yarn galling flannel, style is rough to produce, quality closely, plucking flannelette that grammes per square metre is lighter.
To achieve these goals, the present invention has adopted following technical scheme: a kind of production method of coarse gauge double yarn galling flannel, comprise the arrangement of weaving and dye of coarse gauge double yarn galling flannel, dyeing finishing technique step comprises dyeing, drying, surperficial sanding, reverse side fluffing, carding, cropping and typing;
The weaving of described coarse gauge double yarn galling flannel adopts improved three-way liner to defend the clothing machine to advance weaving yarns with two-way polyester fibre cotton mode;
Described dyeing finishing technique step comprises that also the pre-setting before the dyeing is handled and increase the technology of deoiling when dyeing, and the temperature that pre-setting is handled is 180-190 ℃, shaping time 30-40 second; The employing single bath process that deoils during dyeing, temperature is controlled at 130-140 ℃.
Described weaving with the 900-1000 denier polyester filament yarn is that raw material advances yarn as veil, is that raw material advances yarn as wire gauze with the 150D polyester filament, and loop yarn advances the yarn way and closes.
Described veil line length is controlled at 90-100cm/100N, and the wire gauze line length is controlled at 60-70cm/100N.
The main drive gear speed ratio that described improved three-way liner is defended the clothing machine is 5-6: 1, and needle tray is apart from being 0.8-1.2mm, the syringe height is 30-40cm; Sinker sheet nasal height is 3-4mm, and chin length is 14-15mm, and thickness is 0.3-0.7mm; Knitting needle thickness is 0.7-1.2mm, and the knocking over degree of depth is 14-15mm; Triangle runway sinking depth is 14-18mm, and the kinking lopping postpones the 5-10mm path.
In the described cropping step, the high 3.3-3.8mm that is controlled at of hair, the shearing machine speed of a motor vehicle is controlled at 15-20 meters/minutes, and the dise knife rotating speed is controlled at 1000-1100 rev/mins.
The three-way liner that adopts among the present invention is defended the clothing machine and can the three-way liner of luxuriant 14G be defended in power to improve on the basis of clothing machine and form.Utilize the syringe of 9G single face machine, supportingly defend on the clothing machine at the three-way liner of 14G, it is identical to connect the aperture, is convenient to assembling.Yarn feeding device is continued to use the former clothing machine of defending, knitting needle and sinker adopt 9G single face machine corollary equipment, the triangle runway has been done increase sinking depth and lopping delay guarantor type path former defending on the clothing machine, its concrete improvement parameter is as follows: the main drive gear speed ratio is 5-6: 1, needle tray is apart from being 0.8-1.2mm, and the syringe height is 30-40cm; Sinker sheet nasal height is 3-4mm, and chin length is 14-15mm, and thickness is 0.3-0.7mm; Knitting needle thickness is 0.7-1.2mm, and the knocking over degree of depth is 14-15mm; Triangle runway sinking depth is 14-18mm, and the kinking lopping postpones the 5-10mm path.
Because Heavy Jersey crimping when plucking is very serious, the present invention has increased the pre-setting treatment step before dyeing, stablize the size of lining in advance, and increases the technology of deoiling when dyeing, with shortening dyeing time and technological process, enhances productivity.In addition, also when the napper plucking, increase tension force, strengthen rotating speed, improve the plucking degree of depth, to improve the fluffy sense of lining matte.
The present invention because adopted that above technical scheme, its coarse gauge double yarn galling flannel of producing have that style is rough, quality closely, advantage and characteristics that grammes per square metre is lighter, and the dimensionally stable of lining, the fluffy sense of lining matte well.
The specific embodiment
Embodiment 1
Raw material: adopting the 1000D/640F DTY polyester filament of Yizheng space brightness production is veil, and the 150D/96F DTY polyester filament that Xiamen Xiang aigret produces is a wire gauze.
Weaving process:
Adopting can luxuriant 9G 30 through the power after improving " defend that clothing is woven to be made, needle tray is apart from 1.1mm, syringe height 35.5cm; Sinker sheet nasal height 3.5mm, chin length 14.5mm, thickness 0.5mm; Knitting needle thickness 1mm, knocking over degree of depth 14.5mm; Triangle runway sinking depth 17mm, the kinking lopping postpones the 9mm path.
Triangle arrangement:
| The 1 the tunnel advances yarn-1000D/640F | The 2 the tunnel advances yarn-150D/96F |
| Line length-96cm/100N | Line length-64cm/100N |
| ∧ | ∧ |
| ∧ | ∧ |
---dyeing---drying---surperficial sanding---reverse side fluffing---carding---cropping---typing of dyeing finishing technique route: pre-setting.
The temperature that pre-setting is handled is 180-190 ℃, and shaping time is 30-40 second;
The all ingredients amount (with respect to fabric weight) that adds during dyeing is:
The lucky magnificent chemical industry in the lucky magnificent disperse light yellow of 20YELLOW HRD-4GL Hangzhou---0.4%;
The lucky China of 21RED HRD-GFL300 disperses the lucky magnificent chemical industry in dark red Hangzhou---and 0.05%;
The holy inferior chemical industry in acetic acid Shanghai---0.8%;
Huge legendary turtle is closed dispersant LTP-8500 Shanghai connection carbon geochemistry---and 1.2%;
Close the south of the River, fine degreaser RS-111 Hangzhou chemical industry---1.5g/L.
The employing single bath process that deoils during dyeing, temperature is controlled at 130-140 ℃.
In the cropping step, the high 3.3-3.8mm that is controlled at of hair, the shearing machine speed of a motor vehicle is controlled at 15-20 meters/minutes, and the dise knife rotating speed is controlled at 1000-1100 rev/mins.
Embodiment 2
Raw material: adopting the 900D/429F DTY polyester filament of Yizheng space brightness production is veil, and the 150D/48F DTY polyester filament that Xiamen Xiang aigret produces is a wire gauze.
Weaving process:
Adopting can luxuriant 9G 30 through the power after improving " defend that clothing is woven to be made, needle tray is apart from 1.1mm, syringe height 35.5cm; Sinker sheet nasal height 3.5mm, chin length 14.5mm, thickness 0.5mm; Knitting needle thickness 1mm, knocking over degree of depth 14.5mm; Triangle runway sinking depth 17mm, the kinking lopping postpones the 9mm path.
Triangle arrangement
| The 1 the tunnel advances yarn-900D/429F | The 2 the tunnel advances yarn-150D/48F |
| Line length-94cm/100N | Line length-62cm/100N |
| ∧ | ∧ |
| ∧ | ∧ |
---dyeing---drying---surperficial sanding---reverse side fluffing---carding---cropping---typing of dyeing finishing technique route: pre-setting.
The temperature that pre-setting is handled is 180-190 ℃, shaping time 30-40 second;
The all ingredients amount (with respect to fabric weight) that adds during dyeing is:
The lucky magnificent chemical industry in the lucky magnificent disperse red of 22RED BS200% Hangzhou---0.4%;
The lucky magnificent chemical industry in the lucky magnificent disperse blue of 23BLUE HRD-RFL300 Hangzhou---0.05%;
The holy inferior chemical industry in acetic acid Shanghai---0.8%;
Huge legendary turtle is closed dispersant LTP-8500 Shanghai connection carbon geochemistry---and 1.2%;
Close the south of the River, fine degreaser RS-111 Hangzhou chemical industry---1.5g/L.
The employing single bath process that deoils during dyeing, temperature is controlled at 130-140 ℃.
In the cropping step, the high 3.3-3.8mm that is controlled at of hair, the shearing machine speed of a motor vehicle is controlled at 15-20 meters/minutes, and the dise knife rotating speed is controlled at 1000-1100 rev/mins.
Claims (5)
1, a kind of production method of coarse gauge double yarn galling flannel comprises the arrangement of weaving and dye of coarse gauge double yarn galling flannel, and dyeing finishing technique step comprises dyeing, drying, surperficial sanding, reverse side fluffing, carding, cropping and typing; It is characterized in that:
The weaving of described coarse gauge double yarn galling flannel adopts improved three-way liner to defend the clothing machine to advance weaving yarns with two-way polyester fibre cotton mode;
Described dyeing finishing technique step comprises that also the pre-setting before the dyeing is handled and increase the technology of deoiling when dyeing, and the temperature that pre-setting is handled is 180-190 ℃, shaping time 30-40 second; The employing single bath process that deoils during dyeing, temperature is controlled at 130-140 ℃.
2, the production method of a kind of coarse gauge double yarn galling flannel according to claim 1, it is characterized in that: described weaving with the 900-1000 denier polyester filament yarn is that raw material advances yarn as veil, with the 150D polyester filament is that raw material advances yarn as wire gauze, and loop yarn advances the yarn way and closes.
3, the production method of a kind of coarse gauge double yarn galling flannel according to claim 2 is characterized in that: described veil line length is controlled at 90-100cm/100N, and the wire gauze line length is controlled at 60-70cm/100N.
4, the production method of a kind of coarse gauge double yarn galling flannel according to claim 1 is characterized in that: the main drive gear speed ratio that described improved three-way liner is defended the clothing machine is 5-6: 1, and needle tray is apart from being 0.8-1.2mm, the syringe height is 30-40cm; Sinker sheet nasal height is 3-4mm, and chin length is 14-15mm, and thickness is 0.3-0.7mm; Knitting needle thickness is 0.7-1.2mm, and the knocking over degree of depth is 14-15mm; Triangle runway sinking depth is 14-18mm, and the kinking lopping postpones the 5-10mm path.
5, the production method of a kind of coarse gauge double yarn galling flannel according to claim 1, it is characterized in that: in the described cropping step, high 3.3-the 3.8mm that is controlled at of hair, the shearing machine speed of a motor vehicle is controlled at 15-20 meters/minutes, and the dise knife rotating speed is controlled at 1000-1100 rev/mins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100467362A CN101397714A (en) | 2007-09-30 | 2007-09-30 | Method for producing coarse gauge double yarn galling flannel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100467362A CN101397714A (en) | 2007-09-30 | 2007-09-30 | Method for producing coarse gauge double yarn galling flannel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101397714A true CN101397714A (en) | 2009-04-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100467362A Pending CN101397714A (en) | 2007-09-30 | 2007-09-30 | Method for producing coarse gauge double yarn galling flannel |
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| CN101824694A (en) * | 2010-04-23 | 2010-09-08 | 叶正裕 | Polar fleece and manufacturing method thereof |
| CN101575762B (en) * | 2009-06-05 | 2011-05-11 | 上海嘉麟杰纺织品股份有限公司 | Acrylic and fleece coarse gauge weft knitting double-napped shell fabric and production method thereof |
| CN102121157A (en) * | 2011-03-24 | 2011-07-13 | 上海八达纺织印染服装有限公司 | Method for processing raised fabrics |
| CN102182001A (en) * | 2011-04-22 | 2011-09-14 | 福建台帆实业有限公司 | Novel overcoat lint machine |
| CN102191612A (en) * | 2010-03-02 | 2011-09-21 | 上海嘉乐股份有限公司 | Production method capable of resisting pilling and looping for polyester knitting bulky sgraffito fabric |
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| CN102953219A (en) * | 2012-11-26 | 2013-03-06 | 江苏申利实业股份有限公司 | Surface hair drawing and shearing coarse single-side velvet and manufacturing method thereof |
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| CN102965968A (en) * | 2012-11-26 | 2013-03-13 | 江苏申利实业股份有限公司 | Surface galling-shearing antistatic coarse single-side flannelette and production method thereof |
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| CN103343434A (en) * | 2013-07-24 | 2013-10-09 | 罗志焯 | Sweater fleece falling prevention technology |
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| CN101824694A (en) * | 2010-04-23 | 2010-09-08 | 叶正裕 | Polar fleece and manufacturing method thereof |
| CN101824694B (en) * | 2010-04-23 | 2011-12-07 | 叶正裕 | Polar fleece and manufacturing method thereof |
| CN102560841A (en) * | 2010-12-28 | 2012-07-11 | 上海嘉乐股份有限公司 | Structure of nylon polyurethane fiber sanding fabric and production method thereof |
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| CN102182001A (en) * | 2011-04-22 | 2011-09-14 | 福建台帆实业有限公司 | Novel overcoat lint machine |
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| CN103215824B (en) * | 2013-03-13 | 2015-01-07 | 盛虹集团有限公司 | Application of dyeing auxiliary agent Univadine SD in high count high density polyester lining dyeing and finishing |
| CN103147315B (en) * | 2013-03-13 | 2015-03-11 | 盛虹集团有限公司 | Method for producing high-count and high-density polyester fabric |
| CN103343434A (en) * | 2013-07-24 | 2013-10-09 | 罗志焯 | Sweater fleece falling prevention technology |
| CN103556373A (en) * | 2013-11-04 | 2014-02-05 | 连云港鹰游立成毛绒有限责任公司 | Production method of crescent-shaped weft knitting fabric with high wool content and high Norway velvet content |
| CN103556373B (en) * | 2013-11-04 | 2015-03-25 | 连云港鹰游立成毛绒有限责任公司 | Production method of crescent-shaped weft knitting fabric with high wool content and high Norway velvet content |
| CN103541145A (en) * | 2013-11-06 | 2014-01-29 | 江苏波波熊纺织品有限公司 | Spandex flannel fabric and manufacturing method thereof |
| CN104480665A (en) * | 2014-11-10 | 2015-04-01 | 上海嘉麟杰纺织品股份有限公司 | Anti-pilling finishing method of large needle gage loop-raised fabric |
| CN109097901A (en) * | 2018-08-19 | 2018-12-28 | 宁波元元光大服饰有限公司 | A kind of not plucking flannelette production technology |
| CN113445330A (en) * | 2021-07-15 | 2021-09-28 | 湖北嘉麟杰纺织品有限公司 | Preparation method of double-sided cloth of acrylic fibers and plied polyester fibers |
| CN114134621A (en) * | 2021-11-08 | 2022-03-04 | 东莞德永佳纺织制衣有限公司 | High-elasticity fleece large-twill double-position garment fabric and preparation process thereof |
| CN114134621B (en) * | 2021-11-08 | 2023-09-01 | 东莞德永佳纺织制衣有限公司 | High-elasticity napping large-twill double-position garment fabric and preparation process thereof |
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Open date: 20090401 |