CN101396722B - Method for filling molding sand - Google Patents

Method for filling molding sand Download PDF

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Publication number
CN101396722B
CN101396722B CN2008101733057A CN200810173305A CN101396722B CN 101396722 B CN101396722 B CN 101396722B CN 2008101733057 A CN2008101733057 A CN 2008101733057A CN 200810173305 A CN200810173305 A CN 200810173305A CN 101396722 B CN101396722 B CN 101396722B
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molding sand
compressed
space design
air
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CN101396722A (en
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平田实
金藤公一
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Sintokogio Ltd
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Sintokogio Ltd
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Abstract

A method for manufacturing an excellent sandmold by adjusting the pressure value or the blowout time of a first compressed air. In the method, foundry sand is squeezed by moving a squeeze means to a pattern plate side after the foundry sand is blown into a molding space demarcated by at least the pattern plate, a flask, and the squeeze means by supplying a second compressed air onto the upper surface of the foundry sand held in a sand blowing device while floatingly moving the foundry sand near a sand blowout port held in the sand blowing device by blowing the first compressed air near the sand blowout port of the sand blowing device positioned above the molding space and holding the foundry sand. The blowout time of the first compressed air can be decreased or increased based on the results obtained by measuring a movement distance to the pattern plate side of the squeeze means when the squeeze of the foundry sand in the molding space is completed and calculating a difference between the measured value and a target value.

Description

Method for filling molding sand
The application is to be April 21, application number in 2005 the dividing an application for the application for a patent for invention of " method for filling molding sand " that be 200580019721.6 (international application no is PCT/JP2005/007615), denomination of invention the applying date.
Technical field
The present invention relates to a kind of sand sell moulding method.
Background technology
The disclosed No.2002-346697 communique in the japanese Room discloses a kind of in the formative method of existing mold.Sandbox through carrying on the template, be adjacent to the filling frame on this sandbox and insert the pressure head of in the filling frame mold being cut apart and be divided into space design by the top; Injecting condensed air near the molding sand the molding sand ejiction opening of molding sand device for blowing; After making unsteadyization of molding sand; Supply with the compressed air of certain hour to the upper surface of molding sand; In above-mentioned space design, be blown into molding sand by above-mentioned molding sand device for blowing and fill, above-mentioned pressure head descends respectively molding sand is compressed, and the upper surface of mold and the upper surface of sandbox are on the sustained height.
Yet in the mold formative method of existing this kind formation, according to the variation of the CB value (degree of packing) of describing the molding sand proterties, the compressed length of molding sand has nothing in common with each other, and the problem of the upper surface of mold from sandbox upper surface upper process or depression appearred in the result.
In order to eliminate this kind problem; Thereby the height of above-mentioned pressure head has taken place to change and has caused that variation has also taken place the volume of above-mentioned space design; If but the volume after changing is excessive, the molding sand that compressed air supplies to the molding sand upper surface is blown into deficiency of time, and it is insufficient to make molding sand fill.
Therefore the present inventor has developed a kind of mold styling apparatus; Its mouth that sandblasts that is blown into mechanism through molding sand is blown into mouthful from molding sand and molding sand is blown into up and down space design fills, wherein up and down space design by being respectively equipped with last drag box that molding sand is blown into mouthful on the sidewall, being arranged at the match plate between the drag box this on, having the compression set division that embedding is arranged at the compression leg on the peristome of an opposite side of match plate present position on the drag box and form.After the filling, compression leg is carried out moulding near the molding sand in the space design is up and down compressed to mold each other up and down.
Yet in the mold styling apparatus of this kind formation; Though use the compressed air of the good relatively higher pressure of occupied state in the space design is up and down filled molding sand; The blast nozzle that this kind way but makes molding sand be blown into mechanism is easy to stop up; Cause that molding sand fills not good situation, and remove the molding sand of obstruction, also unusual inconvenience of operation.
Summary of the invention
The objective of the invention is to address the above problem, provide a kind of and prevent that above-mentioned molding sand from blocking the method that good sand mold takes place and produces condition of poor of filling.
To achieve these goals; Mold formative method of the present invention; At least be divided into a space design by template, sandbox, compression set; Be arranged at above this space design and the molding sand ejiction opening vicinity of the molding sand device for blowing of splendid attire molding sand; When spraying first compressed air and making near molding sand unsteadyization the above-mentioned ejiction opening of the inner splendid attire of above-mentioned molding sand device for blowing, the supply second compressed-air actuated mode on the upper surface of the molding sand of splendid attire in above-mentioned molding sand device for blowing, above-mentioned molding sand is blown into above-mentioned space design after; Above-mentioned compression set compresses to above-mentioned template one side shifting and to this molding sand, can produce sand mold preferably through adjusting the first compressed-air actuated force value and ejection time.The first compressed-air actuated force value is suitable, can make the second compressed-air actuated force value suitable equally.After the compression of the molding sand of space design, compression set is calculated the difference of itself and desired value when the distance of template one side shifting is measured, can shorten or prolong the first compressed-air actuated ejection time according to this result of calculation.
Other purposes of the present invention, feature and advantage combine accompanying drawing to describe through embodiment hereinafter.
Description of drawings
Fig. 1 is the front view of the cut-away section of the mold styling apparatus of use embodiment one said method among the present invention.
Fig. 2 is the enlarged diagram at main position of the mold styling apparatus of Fig. 1.
Fig. 3 is the front view of the cut-away section of the mold styling apparatus of the employing embodiment of the invention two said methods.
Fig. 4 goes into the time dependent chart of various compressed-air actuated pressure of device for supply-type sand blast among the embodiment two.
The specific embodiment
The device that carries out the mold moulding in the face of use a kind of formative method of the present invention as depicted in figs. 1 and 2 down is elaborated.Illustrated mold moulding machine includes: be installed in the template 2 on the rectangle handling article 1; Be carried on the sandbox 3 on the template 2; Be installed in sandbox 3 tops and liftable filling frame 4; Liftably be arranged at the top of above-mentioned sandbox 3 and the molding sand filling device 5 that the bottom is entrenched on the filling frame 4 and can move freely, and be arranged on the bottom of molding sand filling device 5 and can realize a plurality of compression leg 7,7 of up-down through cylinder 6.
Above-mentioned handling article 1 can be come in and gone out under above-mentioned filling frame 4 through 2 horizontal rotating arms 8,8; And through being installed on the elongation of the location cylinder 9 on the board 14 hereinafter described, the depression position that the piston rod of locating cylinder 9 is embedded handling article 1 positions.The withdrawing pattern framework 10 around the ring-type that is provided with that can on above-mentioned template 2, freely move up and down is housed respectively on the above-mentioned handling article 1,1, and withdrawing pattern framework 10,10 can rise through the elongation action that is arranged at the cylinder that makes progress 11,11 on the board 14 hereinafter described respectively.
The roller conveyer 12 of above-mentioned sandbox 3 through having handle on it get into above-mentioned template 2 directly over, and go up and down through above-mentioned roller conveyer 12.Roller type conveyer 12 is vertically installed on the lower surface of lifting frame 13.Lifting frame 13 is arranged at and upright is located at two of board about 14 between the piston rod upper end of casing top half 15,15, and the expanding-contracting action through cylinder 15,15 goes up and down.The hydraulic circuit 19 of cylinder 15,15 is provided with the checkout gear pressure sensor 20 of the reaction force of detection effect on above-mentioned compression leg 7; The pressure of loading on the compression leg makes the cylinder 6,6 of elongation shrink greater than setting value through the signal from pressure sensor 20.
Above-mentioned filling frame 4 can go up and down through a plurality of cylinders 16,16 that are installed on above-mentioned molding sand device for blowing 5 left and right sides lateral surfaces, and is equipped with the passage 17,17 that is connected with exhaust control room (figure does not show) on the above-mentioned filling frame 4.Be arranged on the lifting support 13 above-mentioned molding sand device for blowing 5 up/down perforations, and the bottom of molding sand device for blowing 5 be provided with about two molding sand ejiction openings 18,18 that diverge to into two branch roads.
Above-mentioned molding sand device for blowing 5 is as shown in Figure 2, and ejection compressed air also makes near the compressed air blowoff 21 of unsteadyization of molding sand the molding sand ejiction opening be arranged near the position of molding sand ejiction opening.
Operation in the face of this kind constructional device describes down.Cylinder 9 actions in location are positioned at handling article 1 on the board 14; Make withdrawing pattern framework 10 rise through the elongation to casing top half 11,11, cylinder 15,15 shrinks, and sandbox 3 is carried on the withdrawing pattern framework 10; Cylinder 15,15 elongations; Make that filling frame 4 and sandbox 3 tops are adjacent, cylinder 6 elongations of central part make compression leg 7 descend, and make template 2, withdrawing pattern framework 10, sandbox 3, filling frame 4, molding sand device for blowing 5 and above-mentioned a plurality of compression leg 7,7 mark off space design thus.The mold portion of a plurality of compression leg 7,7 and above-mentioned template 2 is divided into the certain intervals setting.That is to say the formed a plurality of A of being spaced apart of model part, the B of compression leg before the hypothesis molding sand compression and the above-mentioned template 2 relative with it, when this became a, b at interval after the compression, its ratio a/A, b/B approximately became the relation of a/A=b/B.
By the air blowoff of molding sand device for blowing 5 ejection compressed air and when making near unsteadyization of molding sand the molding sand ejiction opening; In space design, being blown into molding sand by the compressed-air actuated molding sand device for blowing 5 of supply on the molding sand upper surface fills; Then cylinder 15,15 shrinks; Declines such as molding sand device for blowing 5, compression leg 7,7 prepare compression to the molding sand in the space design.Cylinder 6,6 shrinks, and after compression leg 7,7 rose, cylinder 15,15 further shrank, and declines such as molding sand device for blowing 5, compression leg 7,7 are compressed for the molding sand after the preparation compression.
When the molding sand compression in the space design finishes; The distance that compression leg 7,7 descends calculates the difference of itself and desired value when not testing through the fexible unit that shows among the figure; On the basis of result of calculation; Shortening or prolongation be the compressed-air actuated time of spray near the molding sand the 5 medium-sized sand blastings outlets of molding sand device for blowing, and the occupied state of feasible molding sand of in space design, filling changes.
In mold modeling process thereafter, utilize the variation along with CB value (degree of packing) thus, the reduction length of molding sand also utilizes different principles that the molding sand in the space design is filled.
Afterwards, cylinder 15,15 elongations, the separation of mold is carried out in risings such as sandbox 3; Cylinder 16,16 elongations; Filling frame 4 is returned to original position, when then taking out of through the sandbox 3 that mold is arranged in roller conveyer 12 generals sandbox 3 of sky is moved into, and finishes a circulation.
Space design among the embodiment one is by the sandbox 3 that carries on template 2, the template 2 and is adjacent to filling frame 4 on the sandbox 3, inserts the filling frame 4 inner above-mentioned compression sets of conduct by the top and cut apart 7,7 divisions of (a plurality of) compression leg of mold and form; But also be not limited to this; Among the embodiment two for example as mentioned below; By match plate, to this match plate carry out clamping last drag box, insert on this on drag box the compression set in the peristome with the relative side of match plate side of living in, promptly compression leg is divided into space design and also is fine up and down.
In conjunction with Fig. 3, Fig. 4 the embodiment among the present invention two (upper and lower molds of no sandbox) is described.As shown in Figure 3, the upper and lower molds styling apparatus of this no sandbox includes:
Sidewall is provided with drag box 33a, 33b on a pair of that molding sand is blown into mouthful respectively;
Can come in and go out between this a pair of upper and lower molds 33a, 33b and penetrate the match plate 32 that is provided with air-vent;
Be provided with through the above-mentioned a pair of drag box 33a of going up, 33b above-mentioned match plate 32 is carried out clamping, and be set to possess compression leg 37a, 37a up and down; The 34a of compression set up and down of 37b, 37b, the 37a of compression leg up and down of 34b, 37a; In 37b, 37b can insert in the peristome of last drag box 33a, the 33b of no match plate 32, and the support clip above-mentioned drag box 33a of going up, 33b that hold above-mentioned match plate 32 between in vertical state position and the position that is the level of state in vertical plane along clockwise and the molding sand compressing mechanism 31 of counter clockwise direction rotation;
Be arranged at the top of board not shown in the figures and be blown into a mouthful molding sand device for blowing 35 that in vertical state above-mentioned a pair of upward drag box 33a, 33b, is blown into molding sand by molding sand.
In the above-mentioned molding sand compressing mechanism 31 as compression set; Be provided with near its center position can be in vertical plane along clockwise with the rotating frame 38 that counterclockwise freely rotates; The lower surface upper edge left and right directions of this rotating frame 38 extends pair of guide rods 39,39 (in Fig. 3 only to see), its certain distance and being provided with separately on fore-and-aft direction.Above-mentioned pair of guide rods 39, the right part between 39 are provided with lifting support 40a; Above-mentioned pair of guide rods 39, the left part between 39 are provided with down lifting support 40b; It is provided with through the anchor clamps that are wholely set respectively movably, this oscilaltion support 40a, the 40b expanding-contracting action through being installed in the cylinder that makes progress (figure does not show) and cylinder (scheming not show) downwards on the rotating frame 38 each other near or away from.
Above-mentioned a pair of upward drag box 33a, last the penetrating of 33b are provided with steam vent 44a, 44b, and steam vent 44a, 44b carry out switch through being separately positioned on above-mentioned a pair of upward drag box 33a, the last valve system 23,24 of 33b.
The above-mentioned lifting support 40a of going up is provided with a plurality of cylinder 36a, the 36a that makes the above-mentioned compression leg 37a of going up, 37a advance and retreat; Above-mentioned lifting support 40b down is provided with a plurality of cylinder 36b, the 36b that makes the above-mentioned compression leg 37b of going up, 37b advance and retreat.
Above-mentioned molding sand device for blowing 35, its body 46 tops are two sections cylinder of size, and the bottom is divided into two branch roads, and the lower end can abut against on the molding sand ejiction opening of last drag box 33a under the state as shown in the figure, 33b.The upper surface of above-mentioned body 46 is provided with the switching mechanism 47 that body 46 open upper end portions are opened and closed.The bottom that above-mentioned molding sand is blown into mechanism 35 is provided with injection first compressed-air actuated two molding sand that make unsteadyization of the molding sand makeup of floating and puts 48,48, and the makeup of floating of this molding sand is put 48,48 and is connected with compressed air source (scheming not show) through switch valve 49.The compressed air that ejection in 48,48 is put in the unsteady makeup of above-mentioned molding sand is good with 0.05-0.18MPa.The top of above-mentioned body 46 is connected with the second compressed-air actuated compressed air source of supplying with to the molding sand pressurization (figure does not show) through switch valve 50.The makeup of floating of above-mentioned molding sand is put 48 and is respectively arranged with the pressure sensor 51,52 that detects compression set pressure with the top of above-mentioned body 46.And the top of above-mentioned body 46 is connected with outside atmosphere through switch valve 55.
The device of this kind formation is as shown in Figure 3; Steam vent 44a, the 44b of last drag box 33a, 33b close through valve system 53a, 53b respectively; In body 46, drop into after a certain amount of molding sand; By last drag box 33a, 33b, match plate 32 and compression set 34a, 34b up and down be divided into space design becomes plumbness up and down the time; The molding sand ejiction opening of last drag box 33a, 33b and the lower ends of molding sand device for blowing 35 are logical, and then switch valve 49,50 is opened respectively, to molding sand float makeup put with body 46 in place, molding sand top position supply with compressed air respectively.In such cases; As shown in Figure 4; To molding sand float makeup put 48,48 and the compressed-air actuated pressure of body 46 internal feeds through pressure sensor 51,52 time to be detected respectively; This force value is through after a while can interim rising, makes that the actual pressure at place, molding sand top position approaches goal pressure in the body.For prevent the inner molding sand of body 46 get into molding sand float makeup put 48,48 indoor, floating to molding sand, to put the compressed-air actuated pressure of 48,48 internal feeds higher than the desired value of the 46 inner compressed-air actuated pressure of supplying with body in makeup.
That is to say; From float pressure that makeup puts 48,48 ejections of molding sand is unsteadyization of molding sand that first compressed air of 0.05-0.18MPa makes body 46 bottoms of molding sand device for blowing 35; Meanwhile; The place supplies with second compressed air to the molding sand top position of body 46, and molding sand is pressurizeed and it is blown into respectively space design is inner up and down.Molding sand is blown into space design inside up and down through the lower compressed air of pressure as a result.
At the initial stage that in space design up and down, is blown into the molding sand process; Action through valve system 53a, 53b makes that upward drag box 33a, the steam vent 44a of 33b, 44b close; Air-vent by match plate 32 is discharged compressed air, makes that the molding sand of air-vent part is closely filled.In the latter stage that in space design up and down, is blown into the molding sand process; The action of crossing valve system 53a, 53b makes that upward drag box 33a, the steam vent 44a of 33b, 44b open; Compressed air in the space design is discharged through steam vent 44a, the 44b of last drag box 33a, 33b up and down; Make when the interior top molding sand of space design also can closely be filled up and down, promoted the discharge of the interior air of space design up and down.
In the styling apparatus of the upper and lower molds of above-mentioned no sandbox (embodiment two); The first compressed-air actuated pressure maintains the higher degree of relative second compressed air pressure; And in the time of the interim in time rising of this compressed-air actuated pressure, first compressed air, the second compressed air supply-type sand blast are gone into mechanism.For to up and down filling molding sand fully in the space design; Also can be according to measurement result to mold heights after the moulding; According to the volume in the space design up and down, the supply-type sand blast is gone into first compressed air and the second compressed-air actuated pressure and the service time of mechanism and adjust respectively.
Though being the upper and lower molds styling apparatus to no sandbox, embodiment two describes.But the sandbox formula upper and lower molds styling apparatus (like embodiment one) that when also going for each moulding sandbox is changed.That is to say that first and second compressed air that are applicable to embodiment two also are applicable to embodiment one.

Claims (5)

1. the formative method of a mold; Its by be respectively arranged with last drag box that molding sand is blown into mouthful on the sidewall, be arranged at the match plate between the drag box on this, have can embed above-mentioned on the compression set of a plurality of compression leg of peristome of the relative side of above-mentioned match plate side of living in of drag box be divided into space design about in the of; Be loaded with in inside near the molding sand ejiction opening of molding sand; When spraying first compressed air and making near unsteadyization of molding sand that is contained in the inner above-mentioned molding sand ejiction opening of a molding sand device for blowing; By means of on the upper surface that is contained in the inner molding sand of above-mentioned molding sand device for blowing, supplying with the second compressed-air actuated mode, in above-mentioned space design, be blown into above-mentioned molding sand after, above-mentioned compression set is compressed to above-mentioned template one side shifting and to this molding sand; It is characterized by, it comprises:
Above-mentioned up and down space design is in plumbness, and is positioned under the above-mentioned molding sand device for blowing and is positioned at its top so that above-mentioned molding sand is blown into mouth, and above-mentioned molding sand ejiction opening is blown into a mouthful process that is connected with the above-mentioned above-mentioned molding sand of going up drag box;
Expulsion pressure is first compressed air of 0.05-0.18MPa on the molding sand of the above-mentioned molding sand ejiction opening of being positioned at of above-mentioned molding sand device for blowing splendid attire vicinity, makes near the process of unsteadyization of molding sand the above-mentioned molding sand ejiction opening;
Place, molding sand top position to the above-mentioned molding sand ejiction opening of being positioned at of above-mentioned molding sand device for blowing splendid attire vicinity supplies with second compressed air, is blown into the process in the above-mentioned space design up and down to above-mentioned molding sand pressurization and with it;
Keep the above-mentioned first compressed-air actuated pressure and be higher than the second compressed-air actuated pressure; And when this compressed-air actuated pressure becomes the rising of stage along with the time; Above-mentioned first, second compressed air is supplied with above-mentioned molding sand device for blowing; After the pressure at above-mentioned molding sand top position place reaches desired value in above-mentioned molding sand device for blowing, the process that said compressed air is discharged from from above-mentioned molding sand device for blowing when keeping the above-mentioned first compressed-air actuated pressure and be higher than the second compressed-air actuated pressure.
2. the formative method of mold according to claim 1 is characterized by, and it also comprises when being blown into above-mentioned molding sand in the above-mentioned up and down space design, goes up the process that air that the drag box sidewall discharges is controlled to above-mentioned.
3. the formative method of mold according to claim 1 and 2 is characterized by, and the above-mentioned second compressed-air actuated pressure is 0.05-0.18MPa.
4. the formative method of mold according to claim 1 and 2; It is characterized by; Above-mentioned match plate is provided with the steam vent that air-vent and above-mentioned sandbox are provided with free switch, in above-mentioned space design up and down, is blown into the initial stage of molding sand, above-mentioned vent closure; Above-mentioned air-vent by above-mentioned match plate is discharged compressed air; The molding sand of above-mentioned air-vent part is closely filled, and in above-mentioned space design up and down, is blown into the latter stage of molding sand, and above-mentioned steam vent is opened; Compressed air in the above-mentioned up and down space design is discharged by above-mentioned steam vent, promote when making the molding sand of above-mentioned space design internal upper part up and down closely fill above-mentioned about the discharge of space design compressed air.
5. the formative method of mold according to claim 4; It is characterized by; For to carrying out the filling of molding sand in the above-mentioned up and down space design fully; According to the measurement result of mold heights after the moulding,, respectively first compressed air of supplying with above-mentioned molding sand device for blowing and the second compressed-air actuated pressure and service time are adjusted along with the change of the volume of above-mentioned up and down space design.
CN2008101733057A 2004-04-21 2005-04-21 Method for filling molding sand Active CN101396722B (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
JP2004-125529 2004-04-21
JP2004125529A JP4379795B2 (en) 2004-04-21 2004-04-21 Casting sand filling method
JP2004125529 2004-04-21
JP2004150485A JP2005329439A (en) 2004-05-20 2004-05-20 Molding method for mold
JP2004-150485 2004-05-20
JP2004150485 2004-05-20

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CN101396722B true CN101396722B (en) 2012-06-06

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JP6042594B2 (en) * 2010-11-26 2016-12-14 新東工業株式会社 Raw mold making method
ES2592221T3 (en) 2011-06-03 2016-11-28 Sintokogio, Ltd. Sand filling device for males and sand filling procedure for males in male manufacturing machine
IN2014DN06194A (en) * 2012-05-23 2015-10-23 Sintokogio Ltd
EP3117927B1 (en) * 2012-05-25 2019-04-03 Sintokogio, Ltd. Core sand filling method
WO2017138162A1 (en) * 2016-02-10 2017-08-17 新東工業株式会社 Mold forming machine
KR20180111796A (en) * 2016-02-10 2018-10-11 신토고교 가부시키가이샤 Mold molding machine, sand filling compaction unit and mold molding method
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CN1968771B (en) 2010-05-05
JP2005305502A (en) 2005-11-04

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