CN101396171B - Mint filter rod wire traction machine - Google Patents
Mint filter rod wire traction machine Download PDFInfo
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- CN101396171B CN101396171B CN2007100533909A CN200710053390A CN101396171B CN 101396171 B CN101396171 B CN 101396171B CN 2007100533909 A CN2007100533909 A CN 2007100533909A CN 200710053390 A CN200710053390 A CN 200710053390A CN 101396171 B CN101396171 B CN 101396171B
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Abstract
The invention discloses a mint filter tip thread-adding traction machine and relates to mechanical equipment. The mint filter tip thread-adding traction machine consists of an operation vehicle, a flavor dipping and glue adhering mechanism, a thread laying mechanism and a PLC control system; a liquid flavor box, a glue solution box and a pumping mechanism thereof, a cotton thread coil and the PLC control system are assembled in the operation vehicle body; the fully sealed flavor dipping and glue adhering mechanism is communicated with the vehicle body by a lift arm; the cotton thread is drawn out from the cotton thread coil, penetrates through the inside of the lift arm and enters the flavor dipping and glue adhering mechanism by the thread laying mechanism; and the cotton thread from the flavor dipping and glue adhering mechanism is connected with a thread bundle traction actuating unit of a filter tip forming machine. The mint filter tip thread-adding traction machine has reasonable design and compact structure, can operate with a forming device to realize effective and continuous industrialized production, and meets the operation rate of 3300 cigarettes per minutes of a high-speed forming machine. The mint filter tip thread-adding traction machine can realize automatic production and give an alarm in the case of any abnormal condition. The mint filter tip thread-adding traction machine is sealed and does not affect the production field. Quality of the produced mint filter tip meets the technical requirements of cigarette production.
Description
Technical field
The present invention relates to plant equipment, this equipment is another invention for the applicant, be the sustained releasing mint filter rod and produce, and with the matching used plant equipment of filter rod make-up machine of the prior art.
Background technology
The applicant has invented a kind of cigarette filter tip rod capable (application number: 200710053328.X) of sustained releasing mint, it is characterized in that making earlier cotton thread dipping peppermint essence solution, make its surface absorption be added with the filmogen solution of peppermint essence again, this filmogen solution will form pertusate film on the cotton thread that is impregnated with peppermint essence solution, then this cotton thread is sent in the strand material moulding together and made filter rod.Thereby when having solved menthol cigarette of the prior art and having sucked before the cold degree dense back light, can not long-term storage and produce uneasy congruent defective.Cigarette filter tip rod capable to this sustained releasing mint, the applicant proposed to do in aforementioned patent applications, wet two kinds cotton thread introduced method in the strand material, the present invention is exactly the plant equipment that designs for wet production (directly with in the wet cotton thread introducing strand material).
Summary of the invention
Above-mentioned situation at prior art, the technical problem to be solved in the present invention provides a kind of mint filter rod wire traction machine, it can make cotton thread in car, finish the dipping of peppermint essence solution and be added with peppermint essence filmogen solution absorption (in the following description, for for simplicity, often minty note is simplified and singly be called fragrant liquid, the filmogen solution that is added with peppermint essence abbreviates glue as), the cotton thread that will wet then directly imports the mouth rod.Whole ledger line distraction procedure can realize suitability for industrialized production, can realize automation control again; Complete machine can be supporting with the filter rod forming machine success of prior art.
Technical scheme of the present invention is: this mint filter rod wire traction machine mainly by the work car, soak the rhizoma cyperi gluing mechanism, walk line mechanism, the PLC control system forms; Fragrant liquid box, glue box and pumping mechanism thereof, cotton thread group and PLC control system are combined in the car body of work car, the hermetic rhizoma cyperi gluing mechanism that soaks falls arm and is connected with car body by stretching, cotton thread is by walking line mechanism, draw to pass to stretch from cotton thread group and fall arm inside and enter and soak the rhizoma cyperi gluing mechanism, link to each other with the tow traction power mechanism of filter rod make-up machine from soaking the cotton thread that the rhizoma cyperi gluing mechanism comes out.
Described soaking is provided with fragnant liquid tough and glue groove in the rhizoma cyperi gluing mechanism; Walk and be provided with cotton thread guide wheel and the wire column that a plurality of guiding cotton threads are advanced in the line mechanism; Wherein at least one cotton thread guide wheel is to take turns having near the burn out detection of switch of being connected with the PLC control system.
Be provided with the capacitive proximity switch that is connected with the PLC control system in the described fragnant liquid tough; In the glue groove, be provided with the sensor that electrically contacts that is connected with the PLC control system.
Fragrant liquid import and the glue import on the glue groove on the described fragnant liquid tough are connected with fragrant liquid box and glue box respectively by the first double end peristaltic pump; Fragrant liquid outlet on the fragnant liquid tough and the glue outlet on the glue groove are connected with fragrant liquid box and glue box respectively by the second double end peristaltic pump.
Described fragrant liquid box is connected with fragrant liquid source outside the car body by first peristaltic pump; The glue box is connected with glue source outside the car body by second peristaltic pump.
The top of described cotton thread group overhead with the bottom under be respectively arranged with photoelectric testing sensor receiving terminal and the photoelectric testing sensor transmitting terminal that is connected with the PLC control system.
Be provided with the bound liquid-level switch that is connected with the PLC control system in fragrant liquid box and the glue box.
The implementation and operation on PLC control system and the car body and the control panel of warning are connected.
The present invention is reasonable in design, and compact conformation can be realized interlock with former, carries out effective, continuous suitability for industrialized production, satisfies the operating rate of 3300/minute of high-energy-rate forming machines.Can realize automated production, the automatic interpolation of peppermint essence and coating solution.Can effectively monitor the dipping of cotton thread broken string, peppermint essence and coating solution and effectively absorption, can report to the police for abnormal conditions.Do not influence mutually between nexine peppermint essence and the outer membrane.The peppermint and the coating solution of absorption are even.Soak the sealing of rhizoma cyperi gluing equipment, peppermint essence and coating solution do not fly to spill, and do not lose, and the production scene is not had influence.The peppermint mouth rod quality of producing satisfies the production of cigarettes specification requirement.
Description of drawings
Accompanying drawing 1 is that one embodiment of the invention is faced structural representation;
Accompanying drawing 2 is side-looking structural representations of accompanying drawing 1;
Accompanying drawing 3 is that the A of accompanying drawing 2 is to the plan structure schematic diagram;
Accompanying drawing 4 is fragnant liquid tough part structure for amplifying schematic diagrames in the accompanying drawing 2;
Accompanying drawing 5 is to soak rhizoma cyperi gluing mechanism part structure for amplifying schematic diagram in the accompanying drawing 3;
Accompanying drawing 6 is fragrant sol liquid work control principle figure.
Accompanying drawing acceptance of the bid keep the score state as follows: 1-glue groove; The outlet of 2-glue; The 3-lifting arm; The 4-lifting guide pillar; The 5-fixed bar; The 6-car body; The 7-second double end peristaltic pump; A 8-ball of string; 9-first peristaltic pump; 10-second peristaltic pump; The 11-first double end peristaltic pump; The 12-fragnant liquid tough; 13-cotton thread guide wheel; The fragrant liquid of 14-; The fragrant liquid outlet of 15-; The 16-cotton thread; 17-burn out detection wheel; The fragrant liquid box of 18-; 19-glue box; The import of 20-glue; The fragrant liquid import of 21-; The 22-control panel; The 23-glue; 24-leads to the cotton thread of filter rod make-up machine; The 25-wire column; 26-photoelectric testing sensor receiving terminal; 27-photoelectric testing sensor transmitting terminal; 28-glue source; The fragrant liquid of 29-source; 30-bound liquid-level switch; 31-electrically contacts sensor; The 32-capacitive proximity switch.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.This mint filter rod wire traction machine be used for the prior art production line on the mouth rod forming machine match, in tow, add the wet cotton thread of peppermint, this machine can adapt to normal industrial production requirement.Car body 6 adopts corrosion resistant plate to make, and has better seal, does not pollute production environment and other production equipments.In peppermint filter stick forming process, cotton thread 16 is through peppermint essence dipping and after fully absorbing, and by glue (claiming coating solution again) groove, coating one deck prevents the coating solution of spices volatilization on cotton thread 16, this wet cotton thread traction is entered in the filter stick make-up machine, form the peppermint filter stick.
Mint filter rod wire traction machine by the work car, soak the rhizoma cyperi gluing mechanism, walk line mechanism, the PLC control system forms; Shown in accompanying drawing 1,2, fragrant liquid box 18, glue box 19 and pumping mechanism 7,9,10,11 thereof, cotton thread group 8 and PLC control system are combined in the car body 6 of work car compact integral structure.At first, narrate fragrant liquid and glue adsorption process, the absorption of fragrant liquid and glue is carried out in fragnant liquid tough 12 and glue groove 1 in the cotton thread 16.Fragnant liquid tough and glue groove are arranged in the work car and walk the end of line mechanism (walk line mechanism and be arranged on a ball of string 8 to the whole process of leading between the cotton thread 24 of filter rod make-up machine), wet cotton thread 16 after the coating directly enters in the filter stick make-up machine, thereby avoid the glue layer on cotton thread top layer destroyed in walking line process, help sealing simultaneously, avoid working environment is on every side caused adverse influence fragrant liquid and glue container.
Walking on the line mechanism in the work car is equipped with the cabling condition checkout gear, and burn out detection wheel 17 as shown in Figure 2 promptly is.This is the application (diagram of no use manifests) of prior art, its operation principle is as follows: when cotton thread 16 motions, drive roller rotation in the cabling condition checkout gear, the star sheet metal is installed on the roller, adopt inductance to detect the position of sheet metal on the roller near switch.When roller rotates, constantly connect and disconnect near switch, in case and cabling stops, roller stops operating, and then is near switch to be switched on or switched off state for a long time, by to the detection near on off state, realizes that the pair roller state is the cabling status detection.In a single day cabling stops, and hauling machine PLC control system will be sent stopping signal to the filter stick make-up machine immediately.
Accompanying drawing 4 is to soak rhizoma cyperi gluing mechanism structure for amplifying in the accompanying drawing 2, when finding out in the cotton thread 16 process fragnant liquid toughs 12 from diagram, is completely infused among the fragrant liquid, is walked line mechanism then and brings in the glue groove 1.
Accompanying drawing 3 be A in the accompanying drawing 2 to structural representation, shown the structure between fragnant liquid tough 12 and the glue groove 1 in the diagram, the structure of walking line mechanism wherein etc.Can also see that car body 6 upper surfaces are provided with control panel 22, various buttons and display lamp are arranged on it, can show the ruuning situation (comprising warning) of complete machine each several part very intuitively.Accompanying drawing 5 is the structure for amplifying signals of soaking rhizoma cyperi gluing mechanism part in the accompanying drawing 3, cotton thread 16 passes from lifting arm 3, enter in the fragnant liquid tough 12 again through walking the guiding of line mechanism, enter in the glue groove 1, the cotton thread 16 of going out from glue groove 1 promptly is the cotton thread 24 that leads to the filter rod make-up machine.
In the course of the work, the PLC control system of mint filter rod wire traction machine to the feed liquor situation of walking line states, peppermint essence groove and coating solution groove (being fragnant liquid tough and glue groove), return duties such as aqueous condition, ball of string situation and monitor, and the courses of work such as replenishing automatically of peppermint essence and coating solution are controlled.The working condition of mint filter rod wire traction machine and process adopt the PLC control system to monitor and control.
As shown in Figure 6, during mint filter rod wire traction machine work, fragrant liquid and glue are by double end peristaltic pump 11, walk in the fragnant liquid tough 12 and glue groove 1 of line mechanism end by constantly taking out the work car of being raised in fragrant liquid box 18 in the car body 6 and the glue box 19, and unnecessary liquid in fragnant liquid tough 12 and the glue groove 1 is drawn back spice box 18 and glue box 19, thereby form the circulation of fragrant liquid and glue by double end peristaltic pump 7.The power of cotton thread 16 operations is provided by tow in the filter stick make-up machine, and cotton thread 16 is impregnated with fragrances in fragnant liquid tough 12, behind the adsorbed film, enters then in the tow on the filter stick make-up machine in glue groove 1.When normal suitability for industrialized production, adopt the auto feed mode, spices and glue in fragrant liquid box 12 and the glue box 1 are replenished.In process of production, respectively the raw material in essence source 29 and the glue source 28 is transported in the fragrant liquid box 18 and glue box 19 in the work car by peristaltic pump 9,10, liquid level in fragrant liquid box 18 and the glue box 19 detects by bound liquid-level switch 30, when liquid level is in lower limit in the box, corresponding charge pump starts, and carries out the supply of raw material, and liquid level reaches in limited time in box, charge pump is out of service, thereby realizes the auto feed process.Fragrant liquid dipping in the device, glue adheres to and all sealings of cabling part, to prevent causing influence to working environment because of the soup volatilization.
This machine also detects and controls soaking the gluey condition of rhizoma cyperi
In the course of work, in fragnant liquid tough 12 and the glue groove 1 if aneroid or liquid measure deficiency take place, will produce no peppermint essence in the cotton thread 16 or peppermint essence adsorbance deficiency or cotton thread does not have the phenomenon of glue or coated film solution deficiency, directly influences filter-tip quality, and these phenomenons answer strictness to forbid.
It is to realize by the feed liquor situation that detects fragnant liquid tough 12 and glue groove 1 that peppermint essence in the course of work is soaked the supervision that attached and coating solution adheres to situation.
Amount of liquid is to adopt to electrically contact sensor 31 in the detection glue groove 1, and in a single day glue groove 1 liquid level is lower than certain height (this highly is positioned on the cotton thread 16), electrically contacts sensor 31 and disconnects.
Control system just can monitor amount of liquid in fragnant liquid tough 12 and the glue groove 1 by detecting the on off operating mode that electrically contacts capacitive proximity switch 32 in sensor 31 and the fragnant liquid tough 12 in the glue groove 1 in the work car, thereby realizes peppermint essence is soaked the supervision that attached and coating solution adheres to situation.In case anomaly occurs, control system will be sent stopping signal to the filter stick make-up machine immediately.
In addition, when causing back liquid untimely owing to factors such as line clogging, time liquid pump faults, spillover will appear in liquid in fragnant liquid tough 12 and the glue groove 1, thereby process equipment and processing environment are polluted.For avoiding the generation of this pollution, the electrically contacting liquid-level switch 31 and capacitive proximity switch 32 and can detect back liquid level in the liquid container of configuration in fragnant liquid tough 12 and glue groove 1, thus detect back aqueous condition.When liquid level surpassed set liquid level, system gave the alarm and stop sign.
This machine can also detect ball of string situation, and as shown in accompanying drawing 1,2, ball of string state-detection adopts photoelectric sensor to detect ball of string diameter and realizes.In cotton thread group 8 photoelectric testing sensor receiving terminal 26 and the photoelectric testing sensor transmitting terminal 27 that is connected with the PLC control system arranged up and down.During greater than warning value, photoelectric sensor is in off-state at a ball of string 8 diameters; And when a ball of string 8 diameters during less than warning value, the light that photoelectric sensor transmitting terminal 27 is sent is received by photoelectric sensor receiving terminal 26, and sensor is in on-state.Therefore, control system realizes ball of string condition detection by the detection to the photoelectric sensor on off operating mode.When a ball of string 8 diameters during less than warning value, the PLC control system is sent caution, reminds operating personnel to prepare to change a ball of string.
In fragrant liquid box 18 and the glue box 19 liquid-level switch 30 with bound is installed, liquid material amount in the box is detected with realization.In case liquid level is lower than lower limit, the PLC control system is opened corresponding feed supplement pump, and from outside suction, liquid level reaches in limited time in box with the liquid material, and the PLC control system is closed corresponding feed supplement pump.If liquid level is in the lower limit or the upper limit in a long time in the box, the PLC control system is sent caution, reminds operating personnel to check whether the automatic feeding system abnormal conditions take place.This machine is occurring under the abnormal conditions, and corresponding indicator lamp shows failure condition on the control system control operation panel, stops and liquid bath lacks under liquid (promptly circulation the is unusual) situation at cabling, and control system is also sent chimes of doom, and sends stop sign to the filter stick make-up machine.
Claims (8)
1. mint filter rod wire traction machine is characterized in that: this machine mainly by the work car, soak the rhizoma cyperi gluing mechanism, walk line mechanism, the PLC control system forms; Fragrant liquid box (18), glue box (19) and pumping mechanism (7,9,10,11) thereof, cotton thread group (8) and PLC control system are combined in the car body (6) of work car, the hermetic rhizoma cyperi gluing mechanism that soaks falls arm (3) and is connected with car body (6) by stretching, cotton thread (16) is by walking line mechanism, draw to pass to stretch from cotton thread group (8) and fall arm (3) inside and enter and soak the rhizoma cyperi gluing mechanism, link to each other with the tow traction power mechanism of filter rod make-up machine from soaking the cotton thread (16) that the rhizoma cyperi gluing mechanism comes out.
2. mint filter rod wire traction machine according to claim 1 is characterized in that: described soaking is provided with fragnant liquid tough (12) and glue groove (1) in the rhizoma cyperi gluing mechanism; Described walking in the line mechanism is provided with cotton thread guide wheel (13) and the wire column (25) that a plurality of guiding cotton threads (16) are advanced; Wherein at least one cotton thread guide wheel is to take turns (17) having near the burn out detection of switch of being connected with the PLC control system.
3. mint filter rod wire traction machine according to claim 2 is characterized in that: be provided with the capacitive proximity switch (32) that is connected with the PLC control system in the described fragnant liquid tough (12); In glue groove (1), be provided be connected with the PLC control system electrically contact sensor (31).
4. mint filter rod wire traction machine according to claim 2 is characterized in that: fragrant liquid import (21) and the glue import (20) on the glue groove (1) on the described fragnant liquid tough (12) are connected with fragrant liquid box (18) and glue box (19) respectively by the first double end peristaltic pump (11); Fragrant liquid outlet (15) on the fragnant liquid tough (12) and the glue outlet (2) on the glue groove (1) are connected with fragrant liquid box (18) and glue box (19) respectively by the second double end peristaltic pump (7).
5. mint filter rod wire traction machine according to claim 1 is characterized in that: described fragrant liquid box (18) is connected with fragrant liquid source (29) outside the car body (6) by first peristaltic pump (9); Described glue box (19) is connected with glue source (28) outside the car body (6) by second peristaltic pump (10).
6. mint filter rod wire traction machine according to claim 1 is characterized in that: the top of described cotton thread group (8) overhead with the bottom under be respectively arranged with photoelectric testing sensor receiving terminal (26) and the photoelectric testing sensor transmitting terminal (27) that is connected with the PLC control system.
7. mint filter rod wire traction machine according to claim 1 is characterized in that: be provided with the bound liquid-level switch (30) that is connected with the PLC control system in described fragrant liquid box (18) and the glue box (19).
8. mint filter rod wire traction machine according to claim 1 is characterized in that: the implementation and operation on described PLC control system and the car body (6) and the control panel (22) of warning are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100533909A CN101396171B (en) | 2007-09-27 | 2007-09-27 | Mint filter rod wire traction machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100533909A CN101396171B (en) | 2007-09-27 | 2007-09-27 | Mint filter rod wire traction machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101396171A CN101396171A (en) | 2009-04-01 |
| CN101396171B true CN101396171B (en) | 2010-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100533909A Active CN101396171B (en) | 2007-09-27 | 2007-09-27 | Mint filter rod wire traction machine |
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| CN (1) | CN101396171B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105342002A (en) * | 2015-11-17 | 2016-02-24 | 南通烟滤嘴有限责任公司 | Mint filter stick having special flavor and form equipment thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201097614Y (en) * | 2007-09-27 | 2008-08-13 | 武汉烟草(集团)有限公司 | Mint filter tip bar thread-adding traction machine |
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- 2007-09-27 CN CN2007100533909A patent/CN101396171B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201097614Y (en) * | 2007-09-27 | 2008-08-13 | 武汉烟草(集团)有限公司 | Mint filter tip bar thread-adding traction machine |
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| Publication number | Publication date |
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| CN101396171A (en) | 2009-04-01 |
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Effective date of registration: 20190613 Address after: 430000 No. 1355 Jinshan Avenue, Dongxihu, Wuhan, Hubei Province Patentee after: China Tobacco Hunan Industrial Co., Ltd. Address before: 430051 Shisheng Road, Hanyang District, Wuhan City, Hubei Province Patentee before: Wuhan Tobacco (Group) Co., Ltd. |