CN101386180A - Automatic sorting method and device of button bar material baiting - Google Patents
Automatic sorting method and device of button bar material baiting Download PDFInfo
- Publication number
- CN101386180A CN101386180A CNA2008102167297A CN200810216729A CN101386180A CN 101386180 A CN101386180 A CN 101386180A CN A2008102167297 A CNA2008102167297 A CN A2008102167297A CN 200810216729 A CN200810216729 A CN 200810216729A CN 101386180 A CN101386180 A CN 101386180A
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- discharging opening
- material discharging
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- waste material
- button bar
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Abstract
The invention discloses a method for automatically separating button bar blanking and a device thereof in button production. A detection switch for detecting whether a rod enters a feeding inlet or not is arranged in front of the feeding inlet of a button rod blanking machine; a detection signal of the detection switch is transmitted to a control system; a discharge port of the button rod blanking machine is provided with a feed divider; the feed divider is provided with a feed port and an honest material discharge port and a waste material discharge port communicated with the feed port; the communicating position of the honest material discharge port and the waste material discharge port is provided with a dividing plate separating honest materials from waste materials; a cylinder controls the action of the dividing plate through a link lever; and the control system controls the cylinder to work. The method and the device can realize that salable products and waste or inferior products of button blanks can be automatically separated so as to effectively ensure the pass percentage of blanks on the one hand, on the other hand, the method and the device can improve the man efficiency over 5 times so as to greatly save labor cost.
Description
Technical field
The present invention discloses a kind of material material method for sorting and device thereof, and is particularly a kind of in button is produced, to the automatic sorting method and the device thereof of button bar material baiting.
Background technology
Button is not strange in people's daily life, and in button was produced, especially plastic button production belonged to labor-intensive production.Resin button of the prior art is when producing, all be to adopt a bar to utilize the bar material baiting machine to carry out the cutting of a slice a slice, cut into button blank one by one, but bar in process of production, because the restriction of product processes itself, make the caput of every bar and excellent tail can produce problems such as the decorative pattern thickness is inhomogeneous, thereby the button blank that caput and excellent tail are produced is a time waste product, and every bar all exist.Bar material baiting machine of the prior art just has cutting function, the button blank that the bar material baiting machine has cut is left certified products and time waste product together concentratedly, the button blank needs manually the inferior waste product in the button blank to be picked out from blank more after treatment, stays certified products.So on the one hand,, can only rely on selector's working experience to be judged, can not guarantee the qualification rate of product by hand picking; On the other hand, labor workload is very big, general bar length is about 1 meter, and nearly about the 10 centimetres length in its two ends is the waster district, produce the shirt button and be assumed to be, the thickness of each button is 1mm, and then every cutting finishes a bar, need manually to choose about 200 wasters from 1000 blanks, workload is well imagined.
Summary of the invention
After having cut the button blank at the above-mentioned button bar material baiting machine of mentioning of the prior art, need manually waster wherein to be picked out, workload is big, and can't guarantee the shortcoming of qualification rate, the invention provides a kind of automatic sorting method and device thereof of button bar material baiting, detect the excellent tail of bar by sense switch, when excellent tail passes through the sense switch position, sense switch sends detection signal and gives control system, because the blanking machine charging rate is constant, detect bar and get excellent tail position, can be by timer according to approximate caput and the excellent tail judged of time, the work of control system control cylinder, cylinder drives the cutting plate swing by trace, with certified products and waster respectively by the honest material discharging opening with the waste material discharging opening timesharing render in the different containers.
The technical scheme that the present invention solves its technical problem employing is: a kind of automatic sorting method of button bar material baiting, this method detects the sense switch that the feeding inlet has or not bar to enter for being provided with before the feeding inlet of button bar material baiting machine, the detection signal of sense switch is transferred to control system, the discharging opening place of button bar material baiting machine is provided with feeding-distribution device, the honest material discharging opening that feeding-distribution device is provided with charging aperture and is communicated with charging aperture, the waste material discharging opening, the honest material discharging opening, connection place of waste material discharging opening is provided with the cutting plate that honest material and waste material are separated, cylinder is by the action of trace control cutting plate, and control system is controlled cylinder work.
A kind of button bar material baiting automatic sorting device, comprise control device and feeding-distribution device, feeding-distribution device comprises charging aperture, waste material discharging opening, honest material discharging opening, charging aperture, waste material discharging opening, honest material discharging opening three are communicated in a place, connection place is provided with cutting plate, and cutting plate is installed in connection place by rotating shaft, and the charging aperture outside is equipped with cylinder, the cylinder drive rod is connected with trace one end, and the trace other end is fixedly mounted in the rotating shaft; Control device comprises sense switch and the control system that is installed in before the blanking machine feeding enters the mouth, and sense switch is connected with the control signal input of control system, and the control signal output of control system is connected with the cylinder control end.
The technical scheme that the present invention solves its technical problem employing further comprises:
Described honest material discharging opening is identical with the interior shape of waste material discharging opening.
The interior shape of described cutting plate shape and waste material discharging opening matches.
Described cutting plate is installed in honest material discharging opening and waste material discharging opening connection place lower end by rotating shaft.
Described waste material discharging opening is identical with honest material discharging opening interior shape.
Described cutting plate shape and waste material discharging opening interior shape match.
Described sense switch is an optoelectronic switch.
Described charging aperture, waste material discharging opening, honest material discharging opening three are " people " font and arrange, and charging aperture is positioned at the upper end, and waste material discharging opening and honest material discharging opening lay respectively at the both sides, lower end.
Described cutting plate is installed in waste material discharging opening and honest material discharging opening junction by rotating shaft.
The invention has the beneficial effects as follows: one aspect of the present invention can realize that the automatic letter sorting of button blank certified products and waster separates, effectively guarantee the qualification rate of blank, on the other hand, use when of the present invention, only need artificial blank certified products in the error range are always chosen from waster to get final product, suppose that processing bar length is 1m, the button blank thickness is 1mm, use the present invention and process a bar, only need in 200 wasters, get final product by the certified products about selection place 1-20, man efficiency has been improved more than 5 times, saved cost of labor greatly.
The present invention will be further described below in conjunction with the drawings and specific embodiments.
Description of drawings
Fig. 1 is an applied for machines overall structure schematic diagram of the present invention.
Fig. 2 is that the A of Fig. 1 is to the structure for amplifying schematic diagram.
Fig. 3 is the B-B section enlarged diagram of Fig. 1.
Among the figure, 1-blanking machine, 2-control system, 3-cylinder, 4-waste material discharging opening, 5-sense switch, 6-bar, 7-cutting plate, 8-trace, 9-rotating shaft, 10-honest material discharging opening, 11-charging aperture, 12-drive rod.
The specific embodiment
Present embodiment is the preferred embodiment for the present invention, and other all its principles are identical with present embodiment or approximate with basic structure, all within protection domain of the present invention.
The button blank all is to be cut into blanking machine, and blanking machine itself does not possess the letter sorting function, and the present invention has additional outside sorting equipment and realizes letter sorting automatically on blanking machine.The method that realizes letter sorting automatically among the present invention detects the sense switch that the feeding inlet has or not bar to enter for being provided with before the feeding inlet of button bar material baiting machine, after a bar has cut, when being excellent tail process sense switch place, sense switch detects excellent tail, and detection signal is transferred to control system, the discharging opening place of button bar material baiting machine is provided with a feeding-distribution device, cutting back button blank can be carried out quality separates, promptly tell certified products and waster, the honest material discharging opening that feeding-distribution device is provided with charging aperture and is communicated with charging aperture, the waste material discharging opening, the button blank that blanking machine cuts out enters sorting equipment from charging aperture, in sorting equipment, sort, the certified products of telling are launched by the honest material discharging opening, waster is launched by the waste material discharging opening, the honest material discharging opening, connection place of waste material discharging opening is provided with and can be used for cutting plate that honest material and waste material are separated, the honest material discharging opening is identical with the interior shape of waste material discharging opening, the interior shape of cutting plate shape and waste material discharging opening matches, when cutting plate keeps off at waste material discharging opening place, can guarantee that certified products launch from the honest material discharging opening, and can not launch from the waste material discharging opening, when cutting plate keeps off at honest material discharging opening place, can guarantee that waster launches from the stock discharging opening, and can not launch from the honest material discharging opening.Cutting plate is installed in honest material discharging opening and waste material discharging opening connection place lower end by rotating shaft, and cylinder is by the action of trace control cutting plate, and control system is controlled cylinder work.
The invention provides a kind of method and this square law device of realization that sorts button blank certified products and waster, below in conjunction with accompanying drawing device is described, the realization of method is embodied in the device.
Device of the present invention is mounted in the discharging opening place of blanking machine 1 of the prior art, cooperates blanking machine 1 to use.The present invention includes feeding-distribution device and control device two parts, please referring to accompanying drawing 2 and accompanying drawing 3, what show in accompanying drawing 2 and the accompanying drawing 3 is the feeding-distribution device part-structure, feeding-distribution device comprises charging aperture 11, honest material discharging opening 10, waste material discharging opening 4, in the present embodiment, charging aperture 11 is positioned at the upper end, honest material discharging opening 10 and waste material discharging opening 4 lay respectively at the both sides, lower end, charging aperture 11, honest material discharging opening 10, waste material discharging opening 4 threes are " people " font and arrange, charging aperture 11, honest material discharging opening 10, the waste material discharging opening 4 threes be connected, connection place lower end is equipped with cutting plate 7 by rotating shaft 9, cutting plate 7 can swing along rotating shaft 9, wherein, honest material discharging opening 10 is identical with waste material discharging opening 4 interior shapes, cutting plate 7 matches with waste material discharging opening 4 shapes, when cutting plate 7 swings to waste material discharging opening 4 one sides, waste material discharging opening 4 can be blocked fully, certified products can not launched from waste material discharging opening 4, when cutting plate 7 swings to honest material discharging opening 10 1 sides, honest material discharging opening 10 can be blocked fully, waster can not launched from honest material discharging opening 10, thereby realize separating of certified products and waster.Charging aperture 11 outsides are equipped with cylinder 3, cylinder 3 drive rods 12 are connected with trace 8 one ends, trace 8 other ends are fixedlyed connected with rotating shaft 9, when cylinder 3 drive rods 12 shrink, drive rod 12 pulling traces 8, trace 8 pulling rotating shafts 9, rotating shaft 9 drives cutting plate 7 and rotates, and cutting plate 7 can keep off at waste material discharging opening 4 places; When cylinder 3 drive rods 12 stretched out, drive rod 12 promoted trace 8, and trace 8 promotes rotating shaft 9, and rotating shaft 9 drives cutting plate 7 and rotates, and cutting plate 7 can keep off at honest material discharging opening 10 places.
Control device comprises control system 2 and sense switch 5, please referring to accompanying drawing 1, sense switch 5 is installed in feeding inlet the place ahead of blanking machine 1, control system 2 can be installed in optional position on the blanking machine 1, also can be provided with separately, sense switch 5 is connected with the control signal input of control system 2, and the control signal output of control system 2 is connected with cylinder 3.In the present embodiment, sense switch 5 adopts optoelectronic switch.
The present invention in use, bar 6 is placed on the feeding port of blanking machine 1, by feeding port bar 6 being sent into blanking machine 1 cuts, when a bar cutting is nearly finished, the rod tail is through sense switch 5, sense switch 5 detects excellent tail, and send detection signal and give control system 2, control system roughly calculates the time that excellent tail arrives blanking machine according to the distance and the cutting speed of sense switch 5 to feeding port, when excellent tail arrives, control system 2 control cylinders 3 drive cutting plate 7, make cutting plate 7 retainings at honest material discharging opening 10 places, waster is launched from waste material discharging opening 4, thereby realized the automatic separation of stock.Behind excellent tail process sense switch 5, the operator is placed on next root bar on the feeding port, and caput is contacted with the excellent tail of a last bar, sorting equipment continues the waster letter sorting back, excellent tail place of a last bar caput place waster of second bar of letter sorting, after control system 2 judges roughly that according to the time caput place waster of second bar has sorted, control system 2 control cylinders 3 drive cutting plate 7 makes cutting plate 7 retainings at waste material discharging opening 4 places, and certified products are launched from honest material discharging opening 10.
The present invention can cooperate the button blanking machine to be widely used in having saved cost of labor greatly in the blank processing of various plastic buttons of the prior art.
Claims (10)
1, a kind of automatic sorting method of button bar material baiting, it is characterized in that: described this method detects the sense switch that the feeding inlet has or not bar to enter for being provided with before the feeding inlet of button bar material baiting machine, the detection signal of sense switch is transferred to control system, the discharging opening place of button bar material baiting machine is provided with feeding-distribution device, the honest material discharging opening that feeding-distribution device is provided with charging aperture and is communicated with charging aperture, the waste material discharging opening, the honest material discharging opening, connection place of waste material discharging opening is provided with the cutting plate that honest material and waste material are separated, cylinder is by the action of trace control cutting plate, and control system is controlled cylinder work.
2, the automatic sorting method of button bar material baiting according to claim 1 is characterized in that: described honest material discharging opening is identical with the interior shape of waste material discharging opening.
3, the automatic sorting method of button bar material baiting according to claim 2 is characterized in that: the interior shape of described cutting plate shape and waste material discharging opening matches.
4, according to the automatic sorting method of claim 1 or 2 or 3 described button bar material baitings, it is characterized in that: described cutting plate is installed in honest material discharging opening and waste material discharging opening connection place lower end by rotating shaft.
5, a kind of button bar material baiting automatic sorting device of method for sorting according to claim 1 of realizing, it is characterized in that: described sorting equipment comprises control device and feeding-distribution device,
Described feeding-distribution device comprises charging aperture, waste material discharging opening, honest material discharging opening, charging aperture, waste material discharging opening, honest material discharging opening three are communicated in a place, connection place is provided with cutting plate, cutting plate is installed in connection place by rotating shaft, the charging aperture outside is equipped with cylinder, the cylinder drive rod is connected with trace one end, and the trace other end is fixedly mounted in the rotating shaft;
Described control device comprises sense switch and the control system that is installed in before the blanking machine feeding enters the mouth, and sense switch is connected with the control signal input of control system, and the control signal output of control system is connected with the cylinder control end.
6, button bar material baiting automatic sorting device according to claim 5 is characterized in that: described waste material discharging opening is identical with honest material discharging opening interior shape.
7, button bar material baiting automatic sorting device according to claim 6 is characterized in that: described cutting plate shape and waste material discharging opening interior shape match.
8, according to claim 5 or 6 or 7 described button bar material baiting automatic sorting devices, it is characterized in that: described sense switch is an optoelectronic switch.
9, according to claim 5 or 6 or 7 described button bar material baiting automatic sorting devices, it is characterized in that: described charging aperture, waste material discharging opening, honest material discharging opening three are " people " font and arrange, charging aperture is positioned at the upper end, and waste material discharging opening and honest material discharging opening lay respectively at the both sides, lower end.
10, button bar material baiting automatic sorting device according to claim 9 is characterized in that: described cutting plate is installed in waste material discharging opening and honest material discharging opening junction by rotating shaft.
Priority Applications (1)
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CNA2008102167297A CN101386180A (en) | 2008-10-11 | 2008-10-11 | Automatic sorting method and device of button bar material baiting |
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CNA2008102167297A CN101386180A (en) | 2008-10-11 | 2008-10-11 | Automatic sorting method and device of button bar material baiting |
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CNA2008102167297A Pending CN101386180A (en) | 2008-10-11 | 2008-10-11 | Automatic sorting method and device of button bar material baiting |
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Cited By (23)
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CN102085922A (en) * | 2009-12-04 | 2011-06-08 | 张家港市亿利机械有限公司 | One-inlet two-outlet receiving device |
CN102303781A (en) * | 2011-06-01 | 2012-01-04 | 苏州紫冠自动化设备有限公司 | Automatic material distributing device |
CN102380792A (en) * | 2011-10-31 | 2012-03-21 | 张家港和升数控机床制造有限公司 | Discharge device of cutting machine |
CN101712029B (en) * | 2009-11-30 | 2012-09-19 | 中冶赛迪工程技术股份有限公司 | Device for separating thin and long materials from remaining short materials thereof and method therefor |
CN103071632A (en) * | 2013-01-14 | 2013-05-01 | 湖州剑力金属制品有限公司 | Device for automatically selecting workpiece |
CN103302807A (en) * | 2012-03-13 | 2013-09-18 | 曼盛包装(上海)有限公司 | Automatic sorting device of material rods and products |
CN103350432A (en) * | 2013-06-28 | 2013-10-16 | 新乡航空工业(集团)橡塑制品有限公司 | Blanking tool of fluorine coated rubber ring workblank |
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Open date: 20090318 |