CN101376861A - Micro quantity lubrication system aluminum alloy lubricant, and preparation and use thereof - Google Patents

Micro quantity lubrication system aluminum alloy lubricant, and preparation and use thereof Download PDF

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Publication number
CN101376861A
CN101376861A CNA2008100422050A CN200810042205A CN101376861A CN 101376861 A CN101376861 A CN 101376861A CN A2008100422050 A CNA2008100422050 A CN A2008100422050A CN 200810042205 A CN200810042205 A CN 200810042205A CN 101376861 A CN101376861 A CN 101376861A
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China
Prior art keywords
lubricant
aluminum alloy
portions
oil
lubrication system
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Application number
CNA2008100422050A
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Chinese (zh)
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CN101376861B (en
Inventor
吴启东
张乃庆
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Shanghai Jinzhao Energy Saving Technology Co Ltd
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Shanghai Jinzhao Energy Saving Technology Co Ltd
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Priority to CN2008100422050A priority Critical patent/CN101376861B/en
Publication of CN101376861A publication Critical patent/CN101376861A/en
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Publication of CN101376861B publication Critical patent/CN101376861B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention belongs to the technical field of lubricant, in particular to an aluminum alloy lubricant of a micro-lubricating system as well as a preparation method and usage thereof. The aluminum alloy lubricant of a micro-lubricating system is prepared by the materials with the following weight portions: 40 portions of base oil, 5 to 15 portions of thiophosphate, 5 to 15 portions of chlorcosane, 5 to 15 portions of sulfurized isobutene, 5 to 15 portions of potassium borate, 5 to 10 portions of ethanol or glycol as well as 5 portions of antirusting agent; mineral oil or plant oil is used as the base oil. Compared with the prior art, the total amount of the extreme pressure antiwear additives including the thiophosphate, the chlorcosane, the sulfurized isobutene and the potassium borate exceeds the content of the base oil, thus leading the product to have excellent lubricity; the ethanol or glycol is used to lead the product to have excellent heat radiation and lead the dosage of the lubricant to be reduced below 5 percent of the original dosage, reduce the drainage pollution to rivers, lakes and seas, save the processing cost and improve the lubricating effect.

Description

A kind of micro quantity lubrication system aluminum alloy lubricant and its production and use
[technical field]
The invention belongs to the lubricant technical field, specifically a kind of micro quantity lubrication system aluminum alloy lubricant and its production and use.
[technical background]
The lubricant usage quantitys such as refrigerant, emulsion, machining oil, cutting fluid of traditional aluminium alloy processing and lubrication and cooling usefulness are very big, not only waste energy, but also can cause the huge pollution of processing site and environment.
[summary of the invention]
The objective of the invention is to overcome the deficiencies in the prior art, adopt new Recipe to prepare metal and process employed lubricant in the micro-system, replace employed refrigerant, emulsion etc. in original stainless steel processing.
For achieving the above object, design a kind of micro quantity lubrication system aluminum alloy lubricant, it is characterized in that forming by following ratio of weight and number feedstock production:
40 parts of base oils
Thiophosphatephosphorothioate 5-15 part
Clorafin 5-15 part
Sulfide isobutene 5-15 part
Potassium borate 5-15 part
Ethanol or ethylene glycol 5-10 part
5 parts of rust-preventive agent
Described base oil adopts mineral oil or vegetables oil.
Described mineral oil is N15~N150 mineral oil; Described vegetables oil is rapeseed oil or Oleum Gossypii semen or soya-bean oil or Oleum Cocois.Described ethanol can substitute by spent glycol.
Described rust-preventive agent adopts one or more in sulfonate, alkylbenzoic acid, sorbitol monooleate, the acid amides, and described sulfonate is sodium sulfonate or calcium sulphonate.
A kind of preparation method of micro quantity lubrication system aluminum alloy lubricant: by described ratio of weight and number, after base oil is heated to 45-50 ℃, add described thiophosphatephosphorothioate, clorafin, sulfide isobutene, potassium borate, rust-preventive agent successively, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, add ethanol or ethylene glycol again and keep original stirring velocity, be stirred to transparent getting final product fully, pack behind the naturally cooling.After base oil is heated to 45-50 ℃, add thiophosphatephosphorothioate, clorafin, sulfide isobutene, potassium borate, rust-preventive agent successively, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, add ethanol or ethylene glycol again and keep original stirring velocity, be stirred to transparent getting final product fully, pack behind the naturally cooling.
Saw, mill, cutting, tapping, the bending in aluminium alloy processing of described lubricant applications, mill, the lubricated field of punching, punching press, shaping, this lubricant can be utilized lubricating system with trace amount accurately to be sprayed onto needs on the lubricated processing stand.
The present invention compared with prior art, the total amount of thiophosphatephosphorothioate, clorafin, these extreme pressure anti-wear additives of sulfide isobutene potassium borate has surpassed the content of base oil, make product have good lubricity, use ethanol or ethylene glycol to make product have good thermal diffusivity, and the usage quantity that makes lubricant drops to original below 5%, and minimizing has improved lubricant effect to exhaust emission, the saving tooling cost of rivers,lakes and seas.
[embodiment]
Below the invention will be further described.
Embodiment 1
With N46 mineral oil 400 grams, be heated to 45 ℃, add successively by the thiophosphatephosphorothioate of 150 grams, the clorafin of 100 grams, the sulfide isobutene of 100 grams, the potassium borate of 100 grams, the sorbitol monooleate rust-preventive agent of 50 grams, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, adds the ethanol of 100 grams again, keeps original stirring velocity, stir about 10 minutes to complete transparent getting final product, packing gets product behind the naturally cooling.
Embodiment 2
With rapeseed oil 400 grams, be heated to 45 ℃, add successively by the thiophosphatephosphorothioate of 150 grams, the clorafin of 100 grams, the sulfide isobutene of 100 grams, the potassium borate of 100 grams, the alkylbenzoic acid rust-preventive agent of 50 grams, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, adds the ethylene glycol of 100 grams again, keeps original stirring velocity, stir about 10 minutes to complete transparent getting final product, packing gets product behind the naturally cooling.
Embodiment 3
With N68 mineral oil 400 grams, be heated to 45 ℃, add successively by the thiophosphatephosphorothioate of 150 grams, the clorafin of 100 grams, the sulfide isobutene of 100 grams, the potassium borate of 100 grams, the alkylbenzoic acid rust-preventive agent of 50 grams, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, adds the ethanol of 50 grams, the ethylene glycol of 50 grams again, keeps original stirring velocity, be stirred to transparent getting final product fully, packing gets product behind the naturally cooling.
The lubricant of above-mentioned prepared directly uses in aluminium alloy processing lubricating system with trace amount.

Claims (5)

1, a kind of micro quantity lubrication system aluminum alloy lubricant is characterized in that being formed by following ratio of weight and number feedstock production:
40 parts of base oils
Thiophosphatephosphorothioate 5-15 part
Clorafin 5-15 part
Sulfide isobutene 5-15 part
Potassium borate 5-15 part
Ethanol or ethylene glycol 5-10 part
5 parts of rust-preventive agent
Described base oil adopts mineral oil or vegetables oil.
2, a kind of micro quantity lubrication system aluminum alloy lubricant as claimed in claim 1 is characterized in that: described mineral oil is N15~N150 mineral oil; Described vegetables oil is rapeseed oil or Oleum Gossypii semen or soya-bean oil or Oleum Cocois.
3, a kind of micro quantity lubrication system aluminum alloy lubricant as claimed in claim 1, it is characterized in that: described rust-preventive agent adopts one or more in sulfonate, alkylbenzoic acid, sorbitol monooleate, the acid amides, and described sulfonate is sodium sulfonate or calcium sulphonate.
4, a kind of preparation method of micro quantity lubrication system aluminum alloy lubricant, it is characterized in that: by described ratio of weight and number, after base oil is heated to 45-50 ℃, add described thiophosphatephosphorothioate, clorafin, sulfide isobutene, potassium borate, rust-preventive agent successively, and stirred 10 minutes under maintaining the temperature at 40-50 ℃, stirring velocity remains on 100-120 rev/min, adds ethanol or ethylene glycol again and keeps original stirring velocity, be stirred to transparent getting final product fully, pack behind the naturally cooling.
5, a kind of purposes of micro quantity lubrication system aluminum alloy lubricant is characterized in that: described cutting fluid is applied to saw, mill, cutting, tapping, bending in the aluminium alloy processing, mills, the lubricated and cooling field of punching, punching press, shaping.
CN2008100422050A 2008-08-29 2008-08-29 Micro quantity lubrication system aluminum alloy lubricant, and preparation and use thereof Expired - Fee Related CN101376861B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008100422050A CN101376861B (en) 2008-08-29 2008-08-29 Micro quantity lubrication system aluminum alloy lubricant, and preparation and use thereof

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Application Number Priority Date Filing Date Title
CN2008100422050A CN101376861B (en) 2008-08-29 2008-08-29 Micro quantity lubrication system aluminum alloy lubricant, and preparation and use thereof

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CN101376861A true CN101376861A (en) 2009-03-04
CN101376861B CN101376861B (en) 2012-01-11

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146312A (en) * 2011-02-28 2011-08-10 上海通快实业有限公司 Metal processing olein and preparation method thereof
CN102703174A (en) * 2012-06-12 2012-10-03 重庆德蒙特科技发展有限公司 Oil-soluble gravity cutting oil
CN107573994A (en) * 2017-09-06 2018-01-12 吴江华威特种油有限公司 A kind of metal-cutting oil with rust-proof effect

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102604721B (en) * 2012-02-14 2014-05-14 上海金兆节能科技有限公司 Aluminum alloy tensile trace lubricating oil, and preparation method and application thereof

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1173019C (en) * 2001-08-24 2004-10-27 中国石油天然气股份有限公司 Additive composition for manual gear box oil
CN1209449C (en) * 2001-08-24 2005-07-06 中国石油天然气股份有限公司 Additive composition for gear lubricating oil
JP4619266B2 (en) * 2005-10-31 2011-01-26 トヨタ紡織株式会社 Lubricating oil for press working of high-tensile steel sheets for automobiles

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102146312A (en) * 2011-02-28 2011-08-10 上海通快实业有限公司 Metal processing olein and preparation method thereof
CN102703174A (en) * 2012-06-12 2012-10-03 重庆德蒙特科技发展有限公司 Oil-soluble gravity cutting oil
CN102703174B (en) * 2012-06-12 2013-11-06 重庆德蒙特科技发展有限公司 Oil-soluble gravity cutting oil
CN107573994A (en) * 2017-09-06 2018-01-12 吴江华威特种油有限公司 A kind of metal-cutting oil with rust-proof effect

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