CN101361640A - Lid or seat-ring of toilet bowl and production technique thereof - Google Patents
Lid or seat-ring of toilet bowl and production technique thereof Download PDFInfo
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- CN101361640A CN101361640A CNA2008101212685A CN200810121268A CN101361640A CN 101361640 A CN101361640 A CN 101361640A CN A2008101212685 A CNA2008101212685 A CN A2008101212685A CN 200810121268 A CN200810121268 A CN 200810121268A CN 101361640 A CN101361640 A CN 101361640A
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Abstract
The invention discloses a lid or a seat ring of a toilet bowl and a production technique thereof. The lid or the seat ring is produced by adopting a compression molding technique, a density plate is arranged inside, and a mixed SMC material covers the outside, thus forming a sandwich shape; the production technique comprises following steps: 1. SMC is prepared: various materials are synthesized according to a certain proportion, broken up by a high-speed blender for being completely mixed, and then prepared into a sheet shape for use; 2. a sandwich layer is prepared: the density plate is cut into required shapes and dried, thus leading the density plate not to contain moisture; the density plate is vacuated and air contained in the density plate is exhausted; the density plate is placed into a freezing case for storage; 3. compression molding is carried out: a die is heated until the temperature reaches 150 DEG C, the density plate and a certain amount of SMC are placed into the die, compressed for 3 to 6 minutes and taken out. The invention is characterized by having the advantages of good surface lustrousness and good product flatness, with weight of lighter than that of toilet lids made of pure SMC materials, adoption of the one-time compression molding technique without usage of paints, long service life and the like.
Description
Technical field
What the present invention relates to is matched lid of a kind of water closet or ring, and the mold pressing manufacturing process, belongs to cleaners and polishes product and die press technology for forming.
Background technology
In the prior art, the toilet lid or the toilet circle that are used to be matched in water closet adopt conventional plastic mould pressing to form basically, the product that this conventional plastic material is made, defective such as it is low to exist intensity, easily aging.Though some toilet lid or toilet circle are to adopt wooden or bamboo material is made, it is easily dirty that they exist the surface, and defective such as easily be corroded.In addition, it is to make with ceramic material or resin that a small amount of toilet lid or toilet circle are also arranged, but the former is frangible, the cost height; Latter's preponderance use inconvenience, and cost is also higher relatively.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, and a kind of intensity height is provided, cost is low, long service life, the lid of the simple water closet of production technology or ring and production technology.
The objective of the invention is to finish by following technical solution, the lid of described water closet or ring, it adopts die press technology for forming to make, and its inside is density board, and outside the parcel with the SMC composite material forms sandwich shape.
Described SMC composite material is made up of following component and proportioning: resin 400-500 weight portions, polystyrene slurry 150-250 weight portions, calcium carbonate 800-900 weight portions, zinc stearate 20-30 weight portions, refined butyl ester 4-8 weight portions, magnesia 4-7 weight portions, styrene 12-16 weight portions, 400-500 parts in glass fibre.
The lid of a kind of water closet as mentioned above of the present invention or the production technology of ring, it is: 1, preparation SMC: synthetic according to a certain ratio various materials, break up so that material fully mixes with homogenizer, again material is made sheet, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, compression molding, the heating grinding tool makes it to reach 150 degrees centigrade, then density board and a certain amount of SMC is put into, and suppresses 3-6 minute, takes out; In entire synthesis process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
Compression molding of the present invention is earlier mold heated to be arrived 150-160 degree centigrade; Molding is put into one deck SMC material in the bottom earlier, will put into through freezing density board then, puts one deck SMC material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
Mold pressing production technology of the present invention, it is: 1 preparation SMC, elder generation is with the resin of 400-500 weight portions, the polystyrene slurry of 150-250 weight portions, the zinc stearate of the styrene of 12-16 weight portions and 20-30 weight portions is put into homogenizer, stirred 2-6 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5-6 weight portions then, proceeded to stir 1-3 minutes, in mixer, put into the refined butyl ester of 4-8 weight portions at last, start mixer and stirred 2-5 minutes, the compound taking-up after stirring is moved in the fluid box of SMC equipment, in fluid box, add the glass fibre of 400-500 weight portions simultaneously, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 5-8 hours, put into temperature after the taking-up again at subzero 23-28 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 130-180 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 350-450T, molding exhaust decompression after 2-3 minutes press times continues compacting 1-2 minutes then, and finished product is taken out in molding.
Production technology of the present invention, further be: 1 preparation SMC, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last refined butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 6 hours, put into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 2 minutes then, and finished product is taken out in molding.
SMC of the present invention is the material that is widely used in each product in the recent period, have material closely, good characteristics such as any surface finish, waterproof fireproofing, anti-strong acid and strong base, anti-aging and long service life.The present invention compared with prior art, it is good to have surface gloss, the product flatness is good; The toilet lid that the pure SMC material of weight ratio is made is light; Adopt the technology of disposal pressed moulding, do not paint; Toilet lid, hinge, toilet circle three are connected firmly characteristics such as long service life.
The specific embodiment
The present invention will be described in detail below in conjunction with specific embodiment: the lid of water closet of the present invention or ring, and it adopts die press technology for forming to make, and its inside is density board, and outside the parcel with the SMC composite material forms sandwich shape.
Described SMC composite material is made up of following component and proportioning: resin 400-500 weight portions, polystyrene slurry 150-250 weight portions, calcium carbonate 800-900 weight portions, zinc stearate 20-30 weight portions, refined butyl ester 4-8 weight portions, magnesia 4-7 weight portions, styrene 12-16 weight portions, glass fibre 400-500 weight portions.
The lid of a kind of water closet as mentioned above of the present invention or the production technology of ring, it is: 1, preparation SMC: synthetic according to a certain ratio various materials, break up so that material fully mixes with homogenizer, again material is made sheet, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, compression molding, the heating grinding tool makes it to reach 150 degrees centigrade, then density board and a certain amount of SMC is put into, and suppresses 3-6 minute, takes out; In entire synthesis process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
Compression molding of the present invention is earlier mold heated to be arrived 150-160 degree centigrade; Molding is put into one deck SMC material in the bottom earlier, will put into through freezing density board then, puts one deck SMC material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
Embodiment 1, production technology of the present invention is: 1, preparation SMC, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last refined butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 6 hours, puts into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours; 3, compression molding, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 2 minutes then, and finished product is taken out in molding.
Embodiment 2, mold pressing production technology of the present invention, it is: 1 preparation SMC, elder generation is with the resin of 400 weight portions, the polystyrene slurry of 150 weight portions, the zinc stearate of the styrene of 12 weight portions and 20 weight portions is put into homogenizer, stirred 2 minutes, continue in mixer, to put into the calcium carbonate of 800 weight portions and the magnesia of 5 weight portions then, proceeded to stir 1 minute, and in mixer, put into the refined butyl ester of 4 weight portions at last, start mixer and stirred 2 minutes, compound taking-up after stirring is moved in the fluid box of SMC equipment, in fluid box, add the glass fibre of 400 weight portions simultaneously, start SMC equipment, use rolling mode, material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 5 hours, puts into temperature after the taking-up again at subzero 23 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours; 3, compression molding, heating mould makes its temperature reach 130 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 350T, molding exhaust decompression after 1 minute press time continues compacting 1 minute then, and finished product is taken out in molding.
Mold pressing production technology of the present invention, it is: 1, preparation SMC, elder generation is with the resin of 500 weight portions, the polystyrene slurry of 250 weight portions, the zinc stearate of the styrene of 16 weight portions and 30 weight portions is put into homogenizer, stirred 6 minutes, continue in mixer, to put into the calcium carbonate of 900 weight portions and the magnesia of 6 weight portions then, proceeded to stir 3 minutes, the last refined butyl ester of in mixer, putting into 8 weight portions, start mixer and stirred 5 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 500 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2, the preparation sandwich of layers cuts into required form with density board, and puts it into oven dry in the vacuum tank, found time 8 hours, puts into temperature after the taking-up again at subzero 28 degrees centigrade household freezer, takes out to be used for sintetics after freezing at least 6 hours; 3, compression molding, heating mould makes its temperature reach 180 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 450T, molding exhaust decompression after 3 minutes press times continues compacting 3 minutes then, and finished product is taken out in molding.
The present invention compares with the conventional toilet lid, has overcome the toilet lid intensity shortcoming low, that easily wear out that plastics are made, and has overcome Wooden and bamboo matter toilet lid surface is dirty, the shortcoming that easily is corroded easily, has overcome the frangible shortcoming of ceramic bowl lid, has overcome tree The shortcoming of fat toilet lid preponderance.
The toilet lid that adopts this technology and material to make, intensity can reach 2 times of equal toilet lid intensity, simultaneously, system Cause originally and reduce by 40% than equal toilet lid. This product had both been saved national energy, had reduced again consumer's real economy Expenditure has really accomplished to have bought top quality product with minimum price.
In addition, because the sandwich toilet lid employing of SMC mold pressing is the technology of disposal pressed moulding, it is few to make man-hours requirement, Not adopting paint, really accomplished energy-conserving and environment-protective, is a kind of product of real environmental protection, before product has very wide development Scape. The required SMC of product is synthesized by multiple material, and main material can have: the SMC resin, and hang down and accommodate agent, calcium carbonate, Zinc stearate, magnesia, glass fibre, styrene ...
Claims (6)
1. the lid of a water closet or ring, its adopts die press technology for forming to make, and the inside that it is characterized in that described lid or ring is density board, and outside the parcel with the SMC composite material forms sandwich shape.
2. the lid of water closet according to claim 1 or ring, it is characterized in that described SMC composite material is made up of following component and proportioning: resin 400-500 weight portions, polystyrene slurry 150-250 weight portions, calcium carbonate 800-900 weight portions, zinc stearate 20-30 weight portions, refined butyl ester 4-8 weight portions, magnesia 4-7 weight portions, styrene 12-16 weight portions, glass fibre 400-500 weight portions.
3. the lid of water closet or the production technology of ring as claimed in claim 1 or 2, it is: 1, preparation SMC: various materials are synthesized according to a certain ratio, break up so that material fully mixes, again material is made sheet with homogenizer, stand-by; 2, preparation sandwich of layers: density board is cut into required shape, and oven dry makes moisture-free in the density board; The density board of finding time is taken out the air that contains in the density board to the greatest extent; Place household freezer to preserve density board; 3, compression molding, the heating grinding tool makes it to reach 150 degrees centigrade, then density board and a certain amount of SMC is put into, and suppresses 3-6 minute, takes out; In entire synthesis process, adopt the technology of pressurizeing and afterwards reducing pressure earlier, the assurance product can be made smoothly.
4. according to the lid of the described water closet of claim 3 or the production technology of ring, it is characterized in that described compression molding, is earlier mold heated to be arrived 150-160 degree centigrade; Molding is put into one deck SMC material in the bottom earlier, will put into through freezing density board then, puts one deck SMC material at last again on density board; Begin compacting, pressure is 400T; Suppress molding exhaust decompression after 2 minutes, continue compacting 1 minute then, finished product is taken out in molding.
5. according to the lid of the described water closet of claim 3 or the production technology of ring, it is characterized in that described mold pressing production technology, it is: 1 preparation SMC, elder generation is with the resin of 400-500 weight portions, the polystyrene slurry of 150-250 weight portions, the zinc stearate of the styrene of 12-16 weight portions and 20-30 weight portions is put into homogenizer, stirred 2-6 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5-6 weight portions then, proceeded to stir 1-3 minutes, in mixer, put into the refined butyl ester of 4-8 weight portions at last, starting mixer stirred 2-5 minutes, compound taking-up after stirring is moved in the fluid box of SMC equipment, in fluid box, add simultaneously the glass fibre of 400-500 weight portions, start SMC equipment, use rolling mode, material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 5-8 hours, put into temperature after the taking-up again at subzero 23-28 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 130-180 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 350-450T, molding exhaust decompression after 2-3 minutes press times continues compacting 1-3 minutes then, and finished product is taken out in molding.
6. according to the lid of the described water closet of claim 5 or the production technology of ring, it is characterized in that described production technology is: 1 preparation SMC, elder generation is with the resin of 440 weight portions, the polystyrene slurry of 190 weight portions, the zinc stearate of the styrene of 14 weight portions and 25 weight portions is put into homogenizer, stirred 4 minutes, continue in mixer, to put into the calcium carbonate of 850 weight portions and the magnesia of 5.5 weight portions then, proceeded to stir 2 minutes, the last refined butyl ester of in mixer, putting into 6 weight portions, start mixer and stirred 3 minutes, the compound after stirring is taken out move in the fluid box of SMC equipment the glass fibre of while adding 450 weight portions in fluid box, start SMC equipment, use rolling mode, the material in fluid box is used up, and this moment, the gained material was a flaky material; 2 preparation sandwich of layers cut into required form with density board, and put it into oven dry in the vacuum tank, found time 6 hours, put into temperature after the taking-up again at subzero 25 degrees centigrade household freezer, take out to be used for sintetics after freezing at least 6 hours; 3 compression moldings, heating mould makes its temperature reach 150 degrees centigrade, and molding is put one deck SMC material at mold bottom earlier, to in household freezer, take out through freezing density board then and put into mould, place above the SMC material, on density board, put one deck SMC material at last again, and suppress with mould, at pressure 400T, molding exhaust decompression after 2 minutes press times continues compacting 1 minute then, and finished product is taken out in molding.
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CN2008101212685A CN101361640B (en) | 2008-09-22 | 2008-09-22 | Lid or seat-ring of toilet bowl and production technique thereof |
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CN2008101212685A CN101361640B (en) | 2008-09-22 | 2008-09-22 | Lid or seat-ring of toilet bowl and production technique thereof |
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CN101361640B CN101361640B (en) | 2010-06-02 |
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Cited By (7)
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CN105082578A (en) * | 2015-08-19 | 2015-11-25 | 巢湖子阳电器有限公司 | Method for processing outer cover of high-strength washing machine water level sensor |
CN106978838A (en) * | 2017-03-21 | 2017-07-25 | 欧路莎智能卫浴有限公司 | The preparation method of Non-ceramic closestool base |
WO2017158196A1 (en) * | 2016-03-17 | 2017-09-21 | Hamberger Industriewerke Gmbh | Toilet seat fitting, urinal cover and method for manufacturing same |
CN107638120A (en) * | 2016-07-22 | 2018-01-30 | 杜拉维特有限公司 | Sanitary equipment seat and sanitary equipment |
CN107752890A (en) * | 2016-08-16 | 2018-03-06 | 泰州市中亿洁具有限公司 | A kind of toilet lid and its production technology with acrylic enamelled coating |
CN110719836A (en) * | 2017-06-06 | 2020-01-21 | 西医药服务有限公司 | Elastomeric article with embedded electronics and method of making same |
CN114129082A (en) * | 2021-11-17 | 2022-03-04 | 金华市万融洁具有限公司 | Multi-layer antibacterial toilet seat and compression molding process thereof |
Family Cites Families (3)
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CN2374132Y (en) * | 1999-05-07 | 2000-04-19 | 陆纪海 | Cushion of toilet |
CN2482944Y (en) * | 2001-03-14 | 2002-03-27 | 王秀康 | Seat buffer for domestic closet |
CN1709685A (en) * | 2004-06-19 | 2005-12-21 | 李树本 | Process for manufacturing table tennis table top using SMC sheet |
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2008
- 2008-09-22 CN CN2008101212685A patent/CN101361640B/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105082578A (en) * | 2015-08-19 | 2015-11-25 | 巢湖子阳电器有限公司 | Method for processing outer cover of high-strength washing machine water level sensor |
WO2017158196A1 (en) * | 2016-03-17 | 2017-09-21 | Hamberger Industriewerke Gmbh | Toilet seat fitting, urinal cover and method for manufacturing same |
DE102017105204B4 (en) | 2016-03-17 | 2023-10-12 | Hamberger Industriewerke Gmbh | Toilet seat set and urinal lid |
CN107638120A (en) * | 2016-07-22 | 2018-01-30 | 杜拉维特有限公司 | Sanitary equipment seat and sanitary equipment |
CN107752890A (en) * | 2016-08-16 | 2018-03-06 | 泰州市中亿洁具有限公司 | A kind of toilet lid and its production technology with acrylic enamelled coating |
CN106978838A (en) * | 2017-03-21 | 2017-07-25 | 欧路莎智能卫浴有限公司 | The preparation method of Non-ceramic closestool base |
CN110719836A (en) * | 2017-06-06 | 2020-01-21 | 西医药服务有限公司 | Elastomeric article with embedded electronics and method of making same |
CN110719836B (en) * | 2017-06-06 | 2022-09-20 | 西医药服务有限公司 | Elastomeric article with embedded electronics and method of making same |
US11919208B2 (en) | 2017-06-06 | 2024-03-05 | West Pharmaceutical Services, Inc. | Method of manufacturing elastomer articles having embedded electronics |
CN114129082A (en) * | 2021-11-17 | 2022-03-04 | 金华市万融洁具有限公司 | Multi-layer antibacterial toilet seat and compression molding process thereof |
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