CN101342566A - Integral cold forging process for bevel gear shaft - Google Patents

Integral cold forging process for bevel gear shaft Download PDF

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Publication number
CN101342566A
CN101342566A CNA2008101245547A CN200810124554A CN101342566A CN 101342566 A CN101342566 A CN 101342566A CN A2008101245547 A CNA2008101245547 A CN A2008101245547A CN 200810124554 A CN200810124554 A CN 200810124554A CN 101342566 A CN101342566 A CN 101342566A
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Prior art keywords
cold forging
tooth
wheel shaft
angular wheel
integral cold
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CN101342566B (en
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陈雪锋
黄荣
曾亚海
何力
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JIANGSU CHUANGYI PRECISION FORGING CO LTD
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JIANGSU CHUANGYI PRECISION FORGING CO LTD
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Abstract

The invention provides an integral cold forging process for a bevel gear shaft, and relates to the field of metal machining and metal stamping without cutting, in particular to an integral plastic precision forming method for the bevel gear shaft. The process comprises the following steps: selecting round steel bar materials, sawing, spheroidizing annealing, machining, making blanks, performing phosphorization and saponification treatment, forward extruding a shaft part, pre-upsetting a tooth part to form a sphere, spheroidizing annealing, performing phosphorization and saponification treatment, extruding the tooth to form a tooth, and finally extruding to form a square. By using the method provided by the invention, the metal streamline of the product is continuously distributed according to the shape, the internal structure is compact, the tooth surface of the bevel gear is more wear-resistant and durable, and the strength of the shaft is improved by more than two times compared with the strength of the shaft produced by the original process. Meanwhile, no material is lost in the cold forging process from the blank to the finished product, so that the material is saved and the energy consumption is reduced compared with the machining process. Because advanced three-dimensional modeling software is used for performing modeling cold forging processing during new product development, a large amount of time for developing and debugging the die is saved, and the development cost is reduced.

Description

Integral cold forging technique for angular wheel shaft
Technical field
The present invention relates to not have cutting metal mechanism processing substantially, the whole plastic precise forming method of metal stamping field, especially angular wheel shaft.
Background technology
The processing method of existing angular wheel shaft has two kinds: first kind is that the bevel gear that will process is assemblied on the axle that processes, the method of assembling can adopt interference to join that pressure, spline are joined pressure, flat key adds jump ring etc., the defective that makes the angular wheel shaft that processes in this way mainly is that transmission intensity is low, and also there is the defective that consumptive material is many, power consumption is high in its process simultaneously; Second kind is bevel gear connecting shaft cast-in-block processing technology, and the defective that makes the angular wheel shaft that processes in this way mainly is that the bevel gear precision decreases, and yield rate is low, and the intensity of foundry goods also is lower than machined piece.In addition, also there are defectives such as time of product development length, development cost height in above-mentioned two kinds of processing methods.
Summary of the invention
The objective of the invention is to overcome above-mentioned defective, the integral cold forging technique for angular wheel shaft that a kind of anti-wear performance is good, transmission intensity is high is provided.
Technical solution of the present invention is: integral cold forging technique for angular wheel shaft, and its processing step is: spheroidizing after the first blanking, phospholeum processing behind the machined base again, just squeezing axial region, the tooth portion of pre-upsetting again, spheroidizing and phospholeum processing then, squeeze tooth then and be shaped, the extruding four directions is shaped at last.
Adopt technique scheme, add at normal temperatures to be pressed in and make the metal material flowing forming in the die cavity, metal streamline is by its shape continuous distributed, and dense internal organization makes that the flank of tooth of bevel gear is wear-resisting more durable, improves more than the twice during the former explained hereafter of the strength ratio of axle.Simultaneously, owing to the loss of having only in the cold forging process from the blank to the finished product seldom, therefore save material than process for machining, energy consumption has also reduced.Owing to use advanced three-dimensional simulation moulding software simulation Cold Forging during new product development, therefore saved a large amount of mould developments and trial-production time, reduced development cost.
Description of drawings
Fig. 1 is shape of product variation diagram in the process of the present invention.
Fig. 2 is a process chart of the present invention.
The present invention is described in detail below in conjunction with accompanying drawing.
The specific embodiment
With properties of product be: hardness HRC36-47.5
Tensile strength 1150-1540 newton/square millimeter
The product technology parameter is: bevel gear modulus 4
The number of teeth 12
20 ° of pressure angles
90 ° of crossed axis angles
The integral cold forging technique for angular wheel shaft of accuracy class (GB11365-89/8 level) is an example.
At first according to three-dimensional simulation moulding software simulation Cold Forging process, design molding and getting the raw materials ready, the raw material of present embodiment angular wheel shaft is a 20CrMnTi round steel bar.Its processing step is:
1,20CrMnTi round steel bar stock saw cutting is got in blanking, and former material base weight is greater than the 8-12% of finished weight after the control blanking;
2, former material base is carried out spheroidizing, 720 ℃-740 ℃ of heating-up temperatures of control be incubateds 3-4 hour, are cooled to≤air cooling of coming out of the stove after 500 ℃ with stove, control annealing hardness 70-85HRB;
3, machined base, machined are removed former material base surface scale, and guarantee that billet weight is consistent with finished weight;
4, phospholeum processing, concrete grammar is as follows: 50-60 ℃ of liquid temperature pickling 5-10 minute, clear water rinsing 1-2 minute; 70-80 ℃ of liquid temperature phosphatization 10-15 minute, clear water rinsing 1-2 minute; 80-95 ℃ of liquid temperature saponification 8-10 minute;
5, just squeezing axial region, by the axle microcephaly of just crowded method shaping angular wheel shaft, Control Shaft microcephaly's diameter and length dimension, diameter are than the little 0.2-0.5mm of finished diameter, and length is than the short 1-2mm of finished product length;
6, the tooth portion globulate of pre-upsetting, control the diameter and the length dimension of a major part well, and the weight in jumping-up bulb, guarantee that an axle diameter at butt end meets finished size, length is reserved the length of next procedure four directions extruding elongation, and guarantees the Heavy Weight 5-10% of the weight ratio finished product tooth portion in jumping-up bulb;
7, spheroidizing, 720 ℃-740 ℃ of heating-up temperatures of control be incubateds 3-4 hour, are cooled to≤air cooling of coming out of the stove after 500 ℃ with stove, control annealing hardness 70-85HRB;
8, phospholeum processing, concrete grammar is as follows: 50-60 ℃ of liquid temperature pickling 5-10 minute, clear water rinsing 1-2 minute; 70-80 ℃ of liquid temperature phosphatization 10-15 minute, clear water rinsing 1-2 minute; 80-95 ℃ of liquid temperature saponification 8-10 minute;
9, just squeeze the bevel gear profile of tooth, regularly checking the bevel gear tooth-face roughness and the sufficient situation of profile of tooth of just squeezing after the profile of tooth, as running into the situation that gear plucking or tooth bottom surface have material to have more, the mould that needs timely repairing mould or more renew;
10, adopt the cubic head on diameter reducing extrusion method machining bevel gears top, the diameter and the length in control four directions meet the finished size requirement.

Claims (9)

1, integral cold forging technique for angular wheel shaft is characterized in that: its processing step is a spheroidizing after the first blanking, again phospholeum processing behind the machined base, just squeezing axial region, the tooth portion of pre-upsetting again, spheroidizing and phospholeum processing then, squeeze tooth then and be shaped, the extruding four directions is shaped at last.
2, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described blanking is meant gets the round steel bar stock saw cutting, and former material base weight is greater than the 8-12% of finished weight after the control blanking.
3, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described spheroidizing is meant 720 ℃-740 ℃ of heating-up temperatures of control, be incubated 3-4 hour, is cooled to≤air cooling of coming out of the stove after 500 ℃ with stove, controls annealing hardness 70-85HRB.
4, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described machined base is meant that machined removes former material base surface scale, and guarantees that billet weight is consistent with finished weight.
5, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described phospholeum processing is meant 50-60 ℃ of liquid temperature pickling 5-10 minute, clear water rinsing 1-2 minute; 70-80 ℃ of liquid temperature phosphatization 10-15 minute, clear water rinsing 1-2 minute; 80-95 ℃ of liquid temperature saponification 8-10 minute.
6, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described just crowded axial region is meant the axle microcephaly by the method shaping angular wheel shaft that is just squeezing, Control Shaft microcephaly's diameter and length dimension, diameter is than the little 0.2-0.5mm of finished diameter, and length is than the short 1-2mm of finished product length.
7, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: the described tooth portion of pre-upsetting is meant the tooth portion globulate of pre-upsetting, control the diameter and the length dimension of a major part well, and the weight in jumping-up bulb, guarantee that the axle diameter at butt end meets finished size, length is reserved the length of next procedure four directions extruding elongation, and guarantees the Heavy Weight 5-10% of the weight ratio finished product tooth portion in jumping-up bulb.
8, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: it is to make a comment or criticism to squeeze the bevel gear profile of tooth that described crowded tooth is shaped, just regularly check the bevel gear tooth-face roughness and the sufficient situation of profile of tooth of squeezing after the profile of tooth, as run into the situation that gear plucking or tooth bottom surface have material to have more, the mould that needs timely repairing mould or more renew.
9, according to the described integral cold forging technique for angular wheel shaft of claim 1, it is characterized in that: described extruding four directions is shaped and is meant the cubic head that adopts diameter reducing extrusion method machining bevel gears top, and the diameter and the length in control four directions meet the finished size requirement.
CN2008101245547A 2008-08-25 2008-08-25 Integral cold forging technique for angular wheel shaft Active CN101342566B (en)

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Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101954438A (en) * 2010-10-09 2011-01-26 老锡华 Process for forming conjoined gear shaft by multistage cold former
CN102189142A (en) * 2011-03-08 2011-09-21 玉环县兴隆机械厂 Universal joint fork processing process
CN102189373A (en) * 2010-12-30 2011-09-21 江苏创一精锻有限公司 Integral forging near net shaping process for triple gear block, and prepared gear shaft
CN102350622A (en) * 2011-08-22 2012-02-15 兴化市隆鑫机械有限公司 Production process of straight tooth gear of oil pump
CN102430692A (en) * 2011-10-19 2012-05-02 浙江工业大学 Cold precision forging process for bevel gear and mould thereof
CN102463320A (en) * 2010-11-11 2012-05-23 江苏威鹰机械有限公司 Cold forging precise forming process for mechanical transmission gear shaft
CN102527900A (en) * 2012-02-15 2012-07-04 西北工业大学 Precision forging die of gear shaft and molding method of precision forging die
CN102581191A (en) * 2012-01-13 2012-07-18 冠亿精密工业(昆山)有限公司 Cold-forging side fixing type forging process
CN102744342A (en) * 2012-06-11 2012-10-24 盐城理研精密锻造有限公司 Method for forging cutting-tooth forge piece
CN102825088A (en) * 2012-09-13 2012-12-19 无锡恒力标准件制造有限公司 Gear shaft cold extrusion die and extrusion process thereof
CN102852958A (en) * 2012-08-27 2013-01-02 江苏森威集团飞达股份有限公司 Starter output shaft and processing technology thereof
CN101767178B (en) * 2009-12-31 2013-01-16 深圳航空标准件有限公司 Manufacturing method of spline shaft by cold heading
CN102990291A (en) * 2012-08-22 2013-03-27 昌利锻造有限公司 Forging method of idler shaft for gearbox
CN102990290A (en) * 2012-08-22 2013-03-27 昌利锻造有限公司 Processing method of idler shaft
CN103381467A (en) * 2013-07-11 2013-11-06 江苏森威精锻有限公司 Opening and closing mold forming method for step type forge pieces
CN103394869A (en) * 2013-07-12 2013-11-20 江苏威鹰机械有限公司 Precision forging plastic forming process of power take-off device flange shaft
CN103846619A (en) * 2012-12-06 2014-06-11 浙江美亚特精密机械有限公司 Precision-forged combined body cold forging process and realization device thereof
CN105251923A (en) * 2015-11-12 2016-01-20 苏州工业园区新凯精密五金有限公司 Cold heading forming process for transmission gear and heavy extruding die structure for forming middle teeth
CN105945519A (en) * 2016-05-24 2016-09-21 江苏创汽车零部件有限公司 Cold forging forming technology of hollow pipe output shaft
CN106623467A (en) * 2017-02-23 2017-05-10 湖北名泰农机有限公司 Cold extruder for machining sprayer shaft and machining process of sprayer shaft
CN106862472A (en) * 2017-03-13 2017-06-20 谷城天兴机械有限公司 Wear-resisting circular shaft cold extruding processing method and brake shoe roller axle processing method
CN106862289A (en) * 2017-03-13 2017-06-20 谷城天兴机械有限公司 The cold extrusion processing technics for preventing the brake shoe roller axle shaft shoulder from offseting
CN106955965A (en) * 2017-03-13 2017-07-18 谷城天兴机械有限公司 The cold extrusion processing technics of brake shoe roller axle
CN108006198A (en) * 2017-12-17 2018-05-08 江苏威鹰机械有限公司 New-energy automobile reducer gear axis and its manufacturing process
CN111001999A (en) * 2019-12-11 2020-04-14 广州小出钢管有限公司 Machining method for gear shaft of automobile
CN111546020A (en) * 2020-05-27 2020-08-18 苏州联咏成精密机械有限公司 Shunting cold extrusion high-precision forming method for automobile spiral bevel gear
CN113134714A (en) * 2021-04-12 2021-07-20 玉环县格黎特汽车配件厂 Processing technology of bevel gear shaft

Cited By (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767178B (en) * 2009-12-31 2013-01-16 深圳航空标准件有限公司 Manufacturing method of spline shaft by cold heading
CN101954438A (en) * 2010-10-09 2011-01-26 老锡华 Process for forming conjoined gear shaft by multistage cold former
CN102463320A (en) * 2010-11-11 2012-05-23 江苏威鹰机械有限公司 Cold forging precise forming process for mechanical transmission gear shaft
CN102189373A (en) * 2010-12-30 2011-09-21 江苏创一精锻有限公司 Integral forging near net shaping process for triple gear block, and prepared gear shaft
CN102189373B (en) * 2010-12-30 2013-04-03 江苏创一精锻有限公司 Integral forging near net shaping process for triple gear block, and prepared gear shaft
CN102189142A (en) * 2011-03-08 2011-09-21 玉环县兴隆机械厂 Universal joint fork processing process
CN102350622A (en) * 2011-08-22 2012-02-15 兴化市隆鑫机械有限公司 Production process of straight tooth gear of oil pump
CN102350622B (en) * 2011-08-22 2013-09-25 兴化市隆鑫机械有限公司 Production process of straight tooth gear of oil pump
CN102430692A (en) * 2011-10-19 2012-05-02 浙江工业大学 Cold precision forging process for bevel gear and mould thereof
CN102581191A (en) * 2012-01-13 2012-07-18 冠亿精密工业(昆山)有限公司 Cold-forging side fixing type forging process
CN102527900A (en) * 2012-02-15 2012-07-04 西北工业大学 Precision forging die of gear shaft and molding method of precision forging die
CN102527900B (en) * 2012-02-15 2014-03-12 西北工业大学 Precision forging die of gear shaft and molding method of precision forging die
CN102744342A (en) * 2012-06-11 2012-10-24 盐城理研精密锻造有限公司 Method for forging cutting-tooth forge piece
CN102990291A (en) * 2012-08-22 2013-03-27 昌利锻造有限公司 Forging method of idler shaft for gearbox
CN102990290A (en) * 2012-08-22 2013-03-27 昌利锻造有限公司 Processing method of idler shaft
CN102852958A (en) * 2012-08-27 2013-01-02 江苏森威集团飞达股份有限公司 Starter output shaft and processing technology thereof
CN102825088A (en) * 2012-09-13 2012-12-19 无锡恒力标准件制造有限公司 Gear shaft cold extrusion die and extrusion process thereof
CN103846619A (en) * 2012-12-06 2014-06-11 浙江美亚特精密机械有限公司 Precision-forged combined body cold forging process and realization device thereof
CN103381467A (en) * 2013-07-11 2013-11-06 江苏森威精锻有限公司 Opening and closing mold forming method for step type forge pieces
CN103394869A (en) * 2013-07-12 2013-11-20 江苏威鹰机械有限公司 Precision forging plastic forming process of power take-off device flange shaft
CN105251923A (en) * 2015-11-12 2016-01-20 苏州工业园区新凯精密五金有限公司 Cold heading forming process for transmission gear and heavy extruding die structure for forming middle teeth
CN105945519A (en) * 2016-05-24 2016-09-21 江苏创汽车零部件有限公司 Cold forging forming technology of hollow pipe output shaft
CN106623467A (en) * 2017-02-23 2017-05-10 湖北名泰农机有限公司 Cold extruder for machining sprayer shaft and machining process of sprayer shaft
CN106862472A (en) * 2017-03-13 2017-06-20 谷城天兴机械有限公司 Wear-resisting circular shaft cold extruding processing method and brake shoe roller axle processing method
CN106862289A (en) * 2017-03-13 2017-06-20 谷城天兴机械有限公司 The cold extrusion processing technics for preventing the brake shoe roller axle shaft shoulder from offseting
CN106955965A (en) * 2017-03-13 2017-07-18 谷城天兴机械有限公司 The cold extrusion processing technics of brake shoe roller axle
CN106955965B (en) * 2017-03-13 2019-03-29 谷城天兴机械有限公司 The cold extrusion processing technics of brake shoe roller axis
CN108006198A (en) * 2017-12-17 2018-05-08 江苏威鹰机械有限公司 New-energy automobile reducer gear axis and its manufacturing process
CN111001999A (en) * 2019-12-11 2020-04-14 广州小出钢管有限公司 Machining method for gear shaft of automobile
CN111546020A (en) * 2020-05-27 2020-08-18 苏州联咏成精密机械有限公司 Shunting cold extrusion high-precision forming method for automobile spiral bevel gear
CN113134714A (en) * 2021-04-12 2021-07-20 玉环县格黎特汽车配件厂 Processing technology of bevel gear shaft

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