CN101338641A - Wooden door and method of manufacture - Google Patents
Wooden door and method of manufacture Download PDFInfo
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- CN101338641A CN101338641A CNA2008101388911A CN200810138891A CN101338641A CN 101338641 A CN101338641 A CN 101338641A CN A2008101388911 A CNA2008101388911 A CN A2008101388911A CN 200810138891 A CN200810138891 A CN 200810138891A CN 101338641 A CN101338641 A CN 101338641A
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Abstract
The present invention discloses a solid wood door which comprises a doorframe. A door core frame is installed in the doorframe. The doorframe and the door core frame are all made from solid wood. The door core frame comprises a plurality of first support bars and a plurality of second support bars. The first support bars are provided with a plurality of first grooves. The second support bars are provided with a plurality of second grooves. The second grooves are buckled with the first grooves. Face plates are respectively installed at the front surface and the back surface of the door core frame. The solid wood door has the advantages that the solid wood door can save a great deal of wood and reduce the manufacturing cost of the solid wood door; a gridding bracket at the door core frame can reduce the weight of the solid wood door and effectively reduce the deformation of wood block at the same time to improve the pressive strength of the solid wood door and prolong the service life of the solid wood door; no harmful substance, such as formaldehyde, and the like, is released, the solid wood door is harmless to human body, causes no pollution, is completely in accord with national environmental protection standard and is a standard environmental protective energy-saving door; the solid wood door can realize mass production and industrialization production and has high production efficiency. The manufacturing method of the present invention also has the advantages of few working procedures, equipment-saving , high production efficiency, etc.
Description
Technical field
The present invention relates to the timber field, specifically is a kind of Solid Door and manufacture method thereof.
Background technology
At present, the timber on the market mainly is divided into two classes: composite door and Solid Door.Composite door generally adopts shaving board, density board or contains the very low materials such as refill of wood pulp amount and makes alone or in combination, its cost of manufacture is low, but, environment and human body all there is very big harm because it adds for example formaldehyde etc. of the chemical raw materials that are harmful in a large number in manufacturing process.And the release time of hazardous substances such as formaldehyde is very long, can reach 7 years to 15 years, and this uses the head of a household to be subjected to the infringement of hazardous substances the time, have a strong impact on user's body health, the intensity of composite door is low simultaneously, damages distortion easily, application life is short, sound insulation, weak effect such as heat insulation; Solid Door Stability Analysis of Structures, intensity height do not contain hazardous substance, and be pollution-free, compliance with environmental protection requirements, sound insulation, heat insulation etc. effective, but timber is a kind of scarce resource, this causes the cost of manufacture of Solid Door higher, simultaneously difficult various ornamental strips, the shortage aesthetic feeling of making of existing Solid Door.
Summary of the invention
The purpose of this invention is to provide a kind of Solid Door and manufacture method thereof, it can solve the deficiency that exists in the known technology, can reach to save timber, reduction cost of manufacture, the purpose of polluting that reduces.Manufacture method provided by the present invention, operation is few, the production efficiency height.
The present invention for achieving the above object, be achieved through the following technical solutions: a kind of Solid Door, comprise doorframe, doorframe is provided with upper side frame, lower frame, left frame and left frame, sealing plate is installed around the doorframe, door-core frame is installed in the doorframe, doorframe and door-core frame are made by solid wood, door-core frame comprises some first support bars and some second support bars, and first support bar and second support bar intersect mutually and be arranged in order, and the angle of first support bar and horizontal plane is α 1, offer some first grooves on first support bar, first flute pitch is from being the first regular length H, and the angle of second support bar and horizontal plane is α 2, and α 1 equates with α 2, offer some second grooves on second support bar, second flute pitch is from being the second regular length G, and second groove and first groove are interlocked, and the door-core frame tow sides are installation panel respectively.First recess is offered at the first support bar two ends respectively, and second recess is offered at the second support bar two ends respectively, and first recess and second recess are interlocked.The first regular length H equates with the second regular length G.The width of first support bar and thickness equate respectively with the second support bar width and thickness.The degree of depth of first groove is half of the first support bar thickness, and the degree of depth of second groove is half of the second support bar thickness.Linear decorative panel is installed on the door-core frame, and linear decorative panel one side is connected with doorframe, and linear decorative panel opposite side is connected with panel, and linear decorative panel outer is provided with decorates protruding panel.The middle part is provided with the gradual change type groove above the linear decorative panel, linear decorative panel one side is provided with first and decorates protruding panel, opposite side is provided with second and decorates protruding panel, first decorates protruding panel is positioned on the doorframe, second decorates protruding panel is positioned on the panel, and first decorates the height of protruding panel height greater than the protruding panel of second decoration.The manufacture method of a kind of Solid Door of the present invention comprises following manufacturing process:
(1), adopt solid wood material to make upper side frame, lower frame, left frame and left frame, standby;
(2), adopt solid wood material to make panel, standby;
(3), adopt solid wood material to make door-core frame, promptly get the rectangular shaft of certain-length, dig equidistant groove thereon, offer recess respectively at the rectangular shaft two ends, form support bar, support bar is intersected mutually, groove and groove fasten mutually, recess and recess fasten mutually, peg graft successively, form door-core frame;
(4), adopt forcing press that panel is pressed together on the door-core frame tow sides respectively;
(5), upper side frame, lower frame, left frame and left frame are pressed together on respectively on the door-core frame, sealing plate is installed in the outside between each frame, and gluing is fixed, and forms Solid Door with forcing press.
Adopt solid wood material to make linear decorative panel, between doorframe and panel, interspace in advance, linear decorative panel is fastened on the gap, and gluing is fixed on the door-core frame.Dig the linear decorative panel made from four side moulder or vertical shaft, the shape in linear decorative panel front is identical with the shape of tool that four side moulder or vertical shaft dig upward installation.
The invention has the advantages that: can save a large amount of timber, reduce the Solid Door manufacturing cost, as calculated, the Solid Door manufacturing cost can reduce 15%-30%; Net grid support on the door-core frame can reduce Solid Door weight, effectively reduces the deflection of plank simultaneously, and the compressive strength of Solid Door is increased, and has improved the application life of Solid Door; With respect to existing Solid Door, under the prerequisite that guarantees identical insulation, sound insulation, effect such as heat insulation, can significantly reduce the use amount of timber, reduce the timber manufacturing cost; Hazardous substancess such as all employing timber is made, and is formaldehydeless discharge, and human body is not had harm, do not have any pollution, meet national environmental standard fully, are a kind of environmental protection and energy saving doors of standard; The present invention can realize in enormous quantities, suitability for industrialized production, the production efficiency height; Based on connected structure, few with glue, easy for installation, do not pollute; Has strong third dimension etc.It is few that manufacture method of the present invention also has operation, and saving equipment can be realized standardized production, the production efficiency advantages of higher.
Description of drawings
The specific embodiment
The present invention will be further described for the contrast drawings and Examples:
Each parts of the present invention are made by timber, and its agent structure has doorframe, and doorframe is made up of upper side frame 16, lower frame 1, left frame 15 and left frame 17, and frame is all installed sealing plate 9 between the outside.Door-core frame 11 is installed in doorframe.As shown in Figure 2,1 door-core frame 11 is set preferably in the doorframe, door-core frame 11 up and down four sides respectively near sealing plate 9 places of its side, place.Though also can 2 door-core frames 11 be set up and down respectively, two door-core frames 11 be set the intensity of Solid Door is reduced at doorframe.Among the present invention, door-core frame 11 is standard components, and the height and width of door can be regulated by the Gao Yukuan of upper side frame 16, lower frame 1, left frame 15 and left frame 17, thereby can significantly improve the production efficiency of timber.Door-core frame 11 is to be made of first support bar 3 of certain radical and second support bar 4.Wherein first support bar 3 is identical with the radical of second support bar 4.The width of offering some first groove, 5, the first grooves 5 on first support bar 3 is identical with the width of second support bar 4, and 5 distances of first groove are the first regular length H.Offering 6 distances of some second groove, 6, the second grooves on second support bar 4 is the second regular length G, and the width of second groove 6 is identical with the width of first support bar 3.The support bar upper concave groove space when door-core frame 11 desirable strengths are higher, can reduce flute pitch apart from by door-core frame 11 needed intensity decisions; When door-core frame 11 desirable strengths are low, can increase flute pitch.Mutual when mounted intersection of first support bar 3 and second support bar 4 is arranged in order.The angle of first support bar 3 and horizontal plane is that the angle of α 1, the second support bar 4 and horizontal plane is α 2, and α 1 and α 2 are non-zero angle.α 1 equates with α 2, can guarantee door-core frame 11 stability of structure like this.α 1 is 45 ° with the optimized angle of α 2, the support that this moment, first support bar 3 and second support bar 4 formed, and compressive strength is the highest, and stability is best, is not prone to loosening phenomenon.Second groove 6 and first groove 5 are interlocked, thereby first support bar 3 and second support bar 4 are pegged graft, form a network-like support, need not adhesive and any auxiliary material, can significantly reduce pollution.The grid that first support bar 3 and second support bar 4 form can alleviate the weight and the deflection of door-core frame 11, increases the application life of door.Tow sides difference installation panel 2 at door-core frame 11.Panel 2 can be an integral slab, also can be made up of the split plate, for example at door-core frame 11 two panels 2 is installed up and down.Panel 2 patterns are by the concrete pattern decision of Solid Door.
Accurate positioning when improving sealing between panel 2 and frame and pressing is provided with groove at each frame near door-core frame 11 1 sides, in panel periphery bottom projection is set, and projection is corresponding with groove, in the production frame upper notch is fastened on the projection.
First groove, 5 spacing H are set to equate with second groove, 6 spacing G, the structure of making like this, and each grid that first support bar 3 and second support bar 4 are formed is equilateral rhombus, and intensity is high and can not produce distortion.
For the outermost support bar that makes door-core frame 11 is pegged graft each other, improve the resistance to overturning of door-core frame 11, offer respectively at first support bar, 3 two ends that second recess, 8, the first recesses 7 are offered at first recess, 7, the second support bars, 4 two ends respectively and second recess 8 fastens mutually.Produce for convenience and assembling, the distance of first groove 5 that first recess 7 is nearest with it is H, the distance of second groove 6 that second recess 8 is nearest with it is G, and the width of first recess 7 is identical with first groove 5 respectively with the degree of depth, and the degree of depth of second recess 8 is identical with second groove 6 respectively with width.
The shape of first support bar 3 of the present invention and second support bar 4 can have multiple mode, preferred version is that the width of first support bar 3 is set to identical size with thickness with the thickness and the width of second support bar 4, so just be equivalent to first support bar 3 and be identical support bar with second support bar 4, be convenient to produce in batches, install and replace, improved the production efficiency of timber.As shown in Figure 3, Figure 4, among the present invention, with the degree of depth of first groove 5 half of thickness of first support bar 3, the degree of depth of second groove 6 is half of thickness of second support bar 4.After fastening like this, the thickness of present embodiment door-core frame 11 has only the thickness of an independent support bar, and can to make door-core frame 11 two sides be the plane, is convenient to door-core frame 11 installations and on door-core frame 11 miscellaneous part is installed in the doorframe 2.
In order to increase the aesthetics of door, linear decorative panel 10 is installed on door-core frame 11, in the gap that linear decorative panel 10 is reserved between panel 2 and doorframe, linear decorative panel 10 1 sides are connected with doorframe, and linear decorative panel 10 1 sides are connected with panel 2.Linear decorative panel 10 can be an integral slab, also can be that the split plate is formed, promptly linear decorative panel 10 by about, about four form, the both ends of the surface of every linear decorative panel 10 are the inclined-plane, interconnect composition, this split combining structure, it is drawn materials and makes simply, is preferred version of the present invention.Linear decorative panel 10 has multiple layout architecture.As shown in accompanying drawing 3, the middle part is provided with gradual change type groove 13 on linear decorative panel 10, and linear decorative panel 10 1 sides are provided with first and decorate protruding panel 12, and opposite side is provided with second and decorates protruding panel 14, first decorates protruding panel 12 is positioned on the doorframe, and second decorates protruding panel 14 is positioned on the panel 2.First decorates protruding panel 12 can cover the installation suture of doorframe, second decorates protruding panel 14 can cover the installation suture of panel one side, this has not only improved aesthetics of the present invention, can also prevent to install the suture watered and wetting and produce distortion, has improved application life of the present invention.Decorate protruding panel 12 with first and highly be set to be higher than second height of decorating protruding panel 14, can increase third dimension of the present invention.
The manufacture method of Solid Door of the present invention comprises following technology:
(1), adopt solid wood material to make upper side frame, lower frame, left frame and left frame, standby;
(2), adopt solid wood material to make panel, standby;
(3), adopt solid wood material to make door-core frame, promptly get the rectangular shaft of certain-length, dig equidistant groove thereon, offer recess respectively at the rectangular shaft two ends, form support bar, support bar is intersected mutually, groove is corresponding mutually with groove, recess is corresponding mutually with recess, pegs graft successively, forms door-core frame;
(4), adopt forcing press that panel is pressed together on the door-core frame tow sides respectively;
(5), upper side frame, lower frame, left frame and left frame are pressed together on respectively on the door-core frame, sealing plate is installed in the outside between each frame, and gluing is fixed, and forms Solid Door with forcing press.
In the above-mentioned production technology, in order to improve aesthetics of the present invention, strengthen its third dimension, adopt timber to make linear decorative panel, can dig with four side moulder or vertical shaft and make linear decorative panel, the shape in linear decorative panel front is identical with the shape of tool that four side moulder or vertical shaft plane are upward installed, design corresponding cutter according to different linear decorative panels, between doorframe and panel, interspace in advance then, linear decorative panel is fastened on the gap, and gluing is fixed on the door-core frame.
Claims (10)
1, a kind of Solid Door, comprise doorframe, it is characterized in that: doorframe is provided with upper side frame (16), lower frame (1), left frame (15) and left frame (17), sealing plate (9) is installed around the doorframe, door-core frame (11) is installed in the doorframe, doorframe and door-core frame (11) are made by solid wood, door-core frame (11) comprises some first support bars (3) and some second support bars (4), first support bar (3) and second support bar (4) intersection mutually are arranged in order, first support bar (3) is α 1 with the angle of horizontal plane, offer some first grooves (5) on first support bar (3), distance is the first regular length H between first groove (5), second support bar (4) is α 2 with the angle of horizontal plane, α 1 equates with α 2, offers some second grooves (6) on second support bar (4), and distance is the second regular length G between second groove (6), second groove (6) is interlocked with first groove (5), and door-core frame (11) tow sides are installation panel (2) respectively.
2, a kind of door-core frame according to claim 1 is characterized in that: first recess (7) is offered at first support bar (3) two ends respectively, and second recess (8) is offered at second support bar (4) two ends respectively, and first recess (7) is interlocked with second recess (8).
3, a kind of Solid Door according to claim 1 and 2 is characterized in that: the first regular length H equates with the second regular length G.
4, a kind of Solid Door according to claim 3 is characterized in that: the width of first support bar (3) and thickness equate respectively with second support bar (4) width and thickness.
5, a kind of Solid Door according to claim 4 is characterized in that: the degree of depth of first groove (5) is half of first support bar (3) thickness, and the degree of depth of second groove (6) is half of second support bar (4) thickness.
6, according to claim 1,2,4 or 5 each described a kind of Solid Door, it is characterized in that: door-core frame (11) is gone up linear decorative panel (10) is installed, linear decorative panel (10) one sides are connected with doorframe, linear decorative panel (10) opposite side is connected with panel (2), and linear decorative panel (10) outer is provided with decorates protruding panel.
7, a kind of Solid Door according to claim 6, it is characterized in that: the middle part is provided with gradual change type groove (13) above the linear decorative panel (10), linear decorative panel (10) one sides are provided with first and decorate protruding panel (12), opposite side is provided with second and decorates protruding panel (14), first decorates protruding panel (12) is positioned on the doorframe, second decorates protruding panel (14) is positioned on the panel (2), and first decorates the height of protruding panel (12) height greater than the second protruding panel of decoration (14).
8, according to the manufacture method of each described a kind of Solid Door of claim 1-7, it is characterized in that: comprise following manufacturing process:
(1), adopt solid wood material to make upper side frame, lower frame, left frame and left frame, standby;
(2), adopt solid wood material to make panel, standby;
(3), adopt solid wood material to make door-core frame, promptly get the rectangular shaft of certain-length, dig equidistant groove thereon, offer recess respectively at the rectangular shaft two ends, form support bar, support bar is intersected mutually, groove and groove fasten mutually, recess and recess fasten mutually, peg graft successively, form door-core frame;
(4), adopt forcing press that panel is pressed together on the door-core frame tow sides respectively;
(5), upper side frame, lower frame, left frame and left frame are pressed together on respectively on the door-core frame, sealing plate is installed in the outside between each frame, and gluing is fixed, and forms Solid Door with forcing press.
9, the manufacture method of a kind of Solid Door according to claim 8 is characterized in that: adopt solid wood material to make linear decorative panel, interspace in advance between doorframe and panel, linear decorative panel is fastened on the gap, and gluing is fixed on the door-core frame.
10, the manufacture method of a kind of Solid Door according to claim 9 is characterized in that: dig with four side moulder or vertical shaft and make linear decorative panel, the shape in linear decorative panel front is identical with the shape of tool that four side moulder or vertical shaft dig upward installation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101388911A CN101338641A (en) | 2008-08-08 | 2008-08-08 | Wooden door and method of manufacture |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008101388911A CN101338641A (en) | 2008-08-08 | 2008-08-08 | Wooden door and method of manufacture |
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| Publication Number | Publication Date |
|---|---|
| CN101338641A true CN101338641A (en) | 2009-01-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008101388911A Pending CN101338641A (en) | 2008-08-08 | 2008-08-08 | Wooden door and method of manufacture |
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| CN (1) | CN101338641A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105888478A (en) * | 2016-05-09 | 2016-08-24 | 郑州美嘉利木业有限公司 | Lattice solid wood door and manufacturing method thereof |
| CN107234701A (en) * | 2017-06-13 | 2017-10-10 | 安徽光世门业有限公司 | A kind of durable sound insulation China fir Solid Door processing technology |
| CN108316821A (en) * | 2017-12-13 | 2018-07-24 | 索菲亚家居股份有限公司 | A kind of doorframe, preparation method and the molded door including the doorframe |
-
2008
- 2008-08-08 CN CNA2008101388911A patent/CN101338641A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105888478A (en) * | 2016-05-09 | 2016-08-24 | 郑州美嘉利木业有限公司 | Lattice solid wood door and manufacturing method thereof |
| CN107234701A (en) * | 2017-06-13 | 2017-10-10 | 安徽光世门业有限公司 | A kind of durable sound insulation China fir Solid Door processing technology |
| CN108316821A (en) * | 2017-12-13 | 2018-07-24 | 索菲亚家居股份有限公司 | A kind of doorframe, preparation method and the molded door including the doorframe |
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Open date: 20090107 |