A kind of open loop Fuzzy control system that is used for wet method fume desulfurizing system
Technical field
The present invention relates to the wet process of FGD technical field, especially relate to a kind of open loop Fuzzy control system of desulphurization system.
Background technology
Along with the raising of people to sulphuric dioxide and dust pollution understanding, many places have come into effect strict emission control standards, and the discharging flue gas is carried out the monitoring of real-time continuous, and require data are sent to relevant functional department.Not only require sulfur dioxide in flue gas qualified discharge after treatment, more require desulphurization system to move by continous-stable.
The desulfurization control system is mainly regulated control to doctor solution pH value at present, adopts PID or complicated pid control algorithm usually.Because pH value retardation time is long, non-linear, disturbance factor is many, be difficult to set up mathematical models with modern control theory with classical, the control algolithm of employing routine both can't guarantee that system dynamics responded effect, more can't guarantee the systematic steady state control accuracy.When systematic parameters such as coal-fired sulfur content, boiler load change, easily cause the instability of system's operation.
The desulfurization control system is not generally to discharging SO at present
2Concentration is directly controlled, and often causes sorbent consumption big, increases systematic running cost and uses.
Application and development along with computer technology, Fuzzy Set Theory is applied to control automatically and the fuzzy control theory of formation, obtained development rapidly in recent years, the complicated nonlinear system that its reason becomes when being those, when can't obtain precise math model, utilize fuzzy controller can provide effective control with intelligence.In systems such as chemical industry, steel-making, economic system and medical psychology, it is quite difficult obtaining correct and accurate mathematical model, these systems but have a large amount of extremely important prior imformations of representing with qualitative form, and only with the performance index of language regulation, this type systematic is controlled but by the people and is often accomplished easily.This is because process operation personnel's control method is on the basis that is based upon intuitively with experience, they rely on the experience of practice accumulation, take suitable countermeasure to finish control task, so, people are generalized into a set condition statement of qualitative description to operating personnel's control experience, use Fuzzy Set Theory with its quantification then, make controller be able to acceptor's experience, apish operation strategy has so just produced the fuzzy control based on Fuzzy Set Theory.
The main thought of fuzzy control is: according to setting value and the error E between the output valve and the rate of change Δ E thereof of control system, to carry out fuzzy reasoning according to directly summing up the language control law that comes out after its obfuscation by people's experience, provide fuzzy output judgement, be translated into accurate amount again, controlled device is implemented control.
Summary of the invention
The invention provides a kind of open loop Fuzzy control system that is used for wet method fume desulfurizing system, can guarantee desulphurization system continuously, in stable, the economical operation, the flue gas qualified discharge.Control system is stable, easy and simple to handle, small investment, environmental suitability are strong.
A kind of open loop Fuzzy control system that is used for wet method fume desulfurizing system comprises programmable controller (PLC), variable frequency regulating speed control device, pH meter, flue gas flow meter, desulfurizer slurry pump, industrial control computer;
Described industrial control computer is as the engineer station or the operator station of control system, with the SO that requires
2Concentration of emission, boiler capacity, the coal-fired sulfur content operator station related interfaces of writing direct, boiler load is according to write direct operator station related interfaces or insert PLC of physical condition, boiler trip signal (MFT), units gas desulfurization excision instruction insert PLC, with thermal resistance and flue gas flow meter entrance flue gas temperature and flow signal are inserted PLC, by output pump operating cycle platform number and doctor solution pH setting value behind the industrial control computer fuzzy operation;
By programmable controller controls pump operating cycle platform number, control doctor solution internal circulating load; With desulfurizing agent quality (calcium content, acid non-soluble substance content), the desulfurizer slurry concentration write operation person who the requires related interfaces of standing, doctor solution pH setting value is given as system, measure doctor solution actual pH access PLC with the pH meter that is installed on the circulation line, the deviation of computing doctor solution pH setting value and doctor solution actual pH, and ask first order derivative (d/dt) to obtain rate of change to the time deviation, by industrial control computer according to the fuzzy control theory computing, the analog quantity output of control PLC, again by this output signal control of conversion speed setting controller, regulate the flow of desulfurizer slurry pump, realize the accurate control of doctor solution pH value, the SO of open loop control discharging
2Concentration.
Gather each pump operating cycle state and parameter by PLC, comprise pump flow, pump operating cycle platform number, pump operating cycle electric current, desulfurizer liquid level, obtain the doctor solution internal circulating load by the industrial control computer computing.
By the quantitative adding set of PLC control desulfurizing agent, water replanishing device and volume control device, realize the control of desulfurizer slurry concentration.
Described control system comprises security alarm interlock, and the security alarm interlock comprises that systematic parameter is reported to the police, the technology operational factor is reported to the police, device failure alert, because of systematic parameter and the technology operational factor transfinites, equipment failure produces protection interlocking action.Guaranteed that not only desulphurization system has also guaranteed the safe operation of steam generator system.
System of the present invention at first disposes according to the desulphurization system process equipment, in conjunction with former Gas Parameters, adopt through constantly perfect open loop fuzzy control strategy computing of engineering practice by computing machine, draw the critical process controlled variable doctor solution pH value of pump operating cycle platform number and desulphurization system, finish the automatic setting of system process operational factor.In system's operational process, when former Gas Parameters changes or process equipment breaks down, the technology operational factor will realize discharging SO according to the control strategy adjustment
2The open loop of concentration is controlled, and guarantees the qualified discharge of desulphurization system flue gas.
Because doctor solution pH value retardation time is long, non-linear, disturbance factor is many, be difficult to set up mathematical models with classics and modern control theory.Adopt the open loop fuzzy control strategy, both guaranteed system dynamics response effect (less than 3min), improved again the systematic steady state control accuracy (± 0.05pH), realize the accurate control of doctor solution pH value, satisfied the requirement that system's continous-stable moves.
Description of drawings
Fig. 1 is SO of the present invention
2Concentration open loop control block diagram.
Fig. 2 is pH control block diagram of the present invention.
Embodiment
As shown in Figure 1, with the engineer station or the operator station of industrial control computer action control system, the SO of requirement
2Concentration of emission, boiler capacity, the coal-fired sulfur content operator station related interfaces of writing direct, boiler load is according to write direct operator station related interfaces or insert PLC by the hardwire mode of physical condition, boiler MFT, units gas desulfurization excision instruction insert PLC by the hardwire mode, with Pt100 thermal resistance and heat-conducted integrated gas flowmeter entrance flue gas temperature and flow signal are inserted PLC, by output pump operating cycle platform number and doctor solution pH setting value behind the industrial computer fuzzy operation, be used for system's control.
As shown in Figure 2, with desulfurizing agent quality, the desulfurizer slurry concentration operator station related interfaces of writing direct, by PLC concentration of slurry control desulfurizing agent addition and desulfurizing agent compounding system as requested.The doctor solution pH setting value that obtains among Fig. 1 is given as system, measure the doctor solution actual pH as feedback and access PLC with the glass electrode pH meter that is installed on the circulation line, computing obtains their deviation and asks first order derivative (d/dt) to obtain rate of change to the time deviation, pH value fuzzy language value gets 5, auxiliary controlled variable fuzzy language value gets 3, carry out computing according to fuzzy control theory, the output of control PLC, again by this output signal control of conversion speed setting controller, regulate the flow of desulfurizer slurry pump, realize the accurate control of doctor solution pH value.
Gather each pump operating cycle state and parameter by PLC,, obtain system's doctor solution internal circulating load through the industrial control computer computing.
By the quantitative adding set of PLC control desulfurizing agent, water replanishing device and volume control device, realize concentration of slurry control, make the desulphurization system operation more stable.
Application examples
Certain engineering boiler capacity 130t/h, coal-fired sulfur content 1.5%, boiler load 95%, flue-gas temperature is 150 ℃, requires discharging SO
2Concentration 300mg/Nm
3
It is 2 that system-computed goes out pump operating cycle platform number, and doctor solution pH setting value is 6.0.
After the desulphurization system operation, doctor solution pH value accurately is controlled at 6.0, fume emission SO
2Concentration 280~300mg/Nm
3Desulfuration efficiency reaches more than 90%.