CN101301645B - Carrier catalyst slurry automatic coating machine - Google Patents
Carrier catalyst slurry automatic coating machine Download PDFInfo
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- CN101301645B CN101301645B CN2008100713037A CN200810071303A CN101301645B CN 101301645 B CN101301645 B CN 101301645B CN 2008100713037 A CN2008100713037 A CN 2008100713037A CN 200810071303 A CN200810071303 A CN 200810071303A CN 101301645 B CN101301645 B CN 101301645B
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Abstract
The invention relates to a carrier catalyst slurry automatic coating machine, mainly comprising a frame, a material receiving mechanism, a carrier turnover mechanism, an air blade mechanism, a control valve cabinet, a vacuum chuck mechanism, a rotating mechanism, a carrier clamping mechanism, carrier push-out and unloading mechanism, a carrier loading and unloading mechanism, a material disc and a material receiving disc lifting mechanism, a material disc feeding mechanism, a pulley conveying carrier feeding device, a slurry tank and a pulley conveying carrier unloading device. The frame of the invention uses a high-strength industrial aluminium profile bar which is modularized assembled, and has simple structure. The invention is an ideal cordierite honeycomb ceramic carrier catalyst slurry automatic coating machine which achieves the objects of good coating process and high production by the self-control means such as pneumatic, vacuum, ultrasonic, a programmable logic controller (PLC), and a touch screen, etc.
Description
One, technical field
The present invention relates to a kind of coating machine device of industry, refer more particularly to a kind of automobile tail vapour discharging CORDIERITE HONEYCOMB CERAMIC CARRIER catalyst pulp automatic coating machine that is used for.
Two, technical background
The severe contamination that vehicle exhaust brings to environment for human survival has become the common recognition of countries in the world.At present, use for reference the experience of developed country, installing tail-gas purifying silencer additional at the automobile jet pipe is valid approach.U.S. Corning company has just successfully developed cordierite-quality honeycombed ceramics in the seventies.State such as Europe and Japan and Korea S has carried out the development of ceramic honey comb in succession subsequently, except that cordierite, as the base material of ceramic honey comb and study low expansion ceramics such as spodumene, aluminium titanates are arranged.(honeycomb ceramic of 2MgO2Al＜sub2O35SiO2) has and the matched well property of various catalyst activity components, characteristics such as hole wall is thin, geometrical surface is big, thermal coefficient of expansion is little and resistance to sudden heating is good cordierite, has obtained tremendous development with desirable catalyst carrier as purifying exhaust air.
China has proposed an urgent demand to the development of automotive catalytic converter and honeycomb ceramic carrier thereof at present, has also brought rare opportunity to develop.Mainly show following several aspect: the cry of (1) reduction motor vehicle exhaust emission is strong day by day, and China has formulated the corresponding mandatory rules of law simultaneously.(2) the motor vehicle emission limit value progressively adds sternly.Rise in July, 1998, and the new car discharging of light-duty vehicle adds tight, is equivalent to the standard in Europe.To reach No. two standards in Europe to Chinese Light-duty automobile emissions standards in 2003; And reaching No. three standards in Europe in 2008, light-duty vehicle must be equipped triple-effect catalytic unit.According to estimates, China produces 1400000 new cars at present per year needs honeycomb ceramic carrier 3,000,000 liters, and present existing vehicle also needs a large amount of qualified honeycomb ceramic carriers in the transformation with car.(3) external environment of domestic applied catalysis converter possesses gradually.China has stopped producing Leaded gasoline, and the engine electric control fuel oil spraying technology is generally promoted, and catalysis technique and international most advanced level are quite approaching, and the external environment of applied catalysis converter possesses gradually.The product that this project through engineering approaches is produced is the auxiliary products that Chinese Automobile Industry ' and chemical industry are badly in need of.
Cordierite-quality honeycombed ceramics coated catalysts slurry mainly is through manual operations at present, because the light weight property of cordierite-quality honeycombed ceramics base material own is crisp, very easy its surface that makes is impaired in manual clamping; Manual operations simultaneously is difficult to make catalyst pulp in whole cordierite-quality honeycombed ceramics base material, to apply evenly; Sucked by human body because in coating procedure, understand the huge noise of generation and a large amount of vaporific catalyst pulps, unfavorable to health; And under the operating efficiency of this manual mode of operation.
Three, content of the present invention
The objective of the invention is to overcome above-mentioned weak point of the prior art and a kind of simple in structure, easy operating, coating processes is good, production efficiency is high CORDIERITE HONEYCOMB CERAMIC CARRIER catalyst pulp automatic coating machine are provided.
The present invention realizes through following mode: mainly include: and frame, material receiving mechanism, carrier switching mechanism, Air knife mechanism, control valve cabinet, vacuum cup mechanism, slew gear, carrier clamping device, carrier unload the goods from the airplane, and machine unloads on ejecting mechanism, the carrier/and machine mechanism, charging tray and receiver elevating mechanism, charging tray feed mechanism, belt delivery vehicles feed arrangement, slurry tank, belt delivery vehicles unload machine.
The frame both sides are connected to belt delivery vehicles feed arrangement respectively and the belt delivery vehicles unloads machine; Central rack and top are respectively equipped with roof beam structure A, B; Slew gear is installed on the roof beam structure A, and respectively there is the carrier switching mechanism of a level at its two ends, and this slew gear can drive the carrier switching mechanism at two ends and do 180 degree revolutions in the horizontal direction; The carrier switching mechanism is made up of aluminium section bar frame and clamp mechanism, can do 180 degree upsets in vertical direction with respect to slew gear.Carrier switching mechanism below is provided with machine on the carrier/unload machine mechanism and the carrier ejecting mechanism that unloads the goods from the airplane.Be provided with charging tray and receiver elevating mechanism, charging tray feed mechanism below another carrier switching mechanism.The control valve cabinet is located on the roof beam structure B; Be equiped with the travelling car that links to each other with vacuum cup mechanism and Air knife mechanism respectively, travelling car alternately slides onto vacuum cup and air knife and applies on the station through Rodless cylinder slippage back and forth on roof beam structure platform B; Described vacuum cup mechanism 6 is for being applicable to cylindrical vector; The sucker that is applicable to cylindrical vector is the truncated cone shape umbrella-shaped structure, and its inner conical surface is by being adapted to different size carrier scope design, and is provided with the special flexible material of one deck in inner conical surface.Slurry tank is located at charging tray feed mechanism one side.
Operation principle: carrier after wetting vertically places on the belt conveyor feed arrangement earlier, and carrier is sent in the frame workspace, pushes to machine on the carrier/unload on the pallet of machine mechanism by cylinder; Be promoted on the carrier clamping device clamping station through Rodless cylinder, and grasp, make 180 degree in the horizontal direction through slew gear and return back to top, slurry dish position by clamping device; Slurry dish feed mechanism advances the slurry dish to put in place, and promotes through Rodless cylinder, under the control of ultrasonic wave sensor-based system; Making slurry liquid level and carrier bottom be in harmony good contacts; At this moment vacuum cup mechanism 6 also arrives the carrier upper end position, makes sucker push down carrier upper end and makes it sealing, and start vacuum and make carrier aspirate an amount of slurry disposed slurry dish and vacuum cup to withdraw from and get back to original position; The carrier clamping device turns over turnback in the original place automatically; This moment, Air knife mechanism moved on to the carrier upper end position, utilized the stronger power of blowing of air knife, and the slurry of inspiration carrier is applied; Carrier overturns so repeatedly and applies repeatedly, and the number of times of upset can preestablish according to required coated weight.In the air blowing coating procedure, the unnecessary slurry that blows out applies the receiver that puts in place before the beginning and reclaims by blowing.After the suction of this station is accomplished with the coating critical process; Slew gear 180 degree return and reset; The last machine of carrier/unloading the machine mechanism pallet rises, and behind the clamping device pine folder, coated carrier is unloaded on pallet; And descend and to put in place, through carrier release unload machine mechanism with carrier turn over turn 90 degrees to become put down crouch push to belt conveyor and count automatically after unload the goods from the airplane.Because the present invention is provided with two carrier switching mechanisms, when another well new product to be coated with of clamping when applying, so can realize the Automatic Cycle operation.
In sum; Frame of the present invention adopts high strength industrial aluminium section bar modularization framework; Simple in structure, easy to clean, this machine is through automatic control means such as pneumatic, vacuum, ultrasonic wave, Programmable Logic Controller and touch-screens; Coating processes is good, production efficiency is high, is a kind of comparatively desirable CORDIERITE HONEYCOMB CERAMIC CARRIER catalyst pulp automatic coating machine.
Four, description of drawings
Fig. 1 structural representation of the present invention;
Fig. 2 A-A of the present invention is to the plan structure sketch map;
Fig. 3 side-looking structural representation of the present invention;
Fig. 4 clamp mechanism structural representation of the present invention;
Fig. 5 sucking disc mechanism structural representation of the present invention;
Five, the specific embodiment of the invention
Combine the detailed description of the drawings specific embodiment of the invention at present:
The present invention realizes through following mode: mainly include: unload the goods from the airplane machine on ejecting mechanism 9, the carrier/unload machine mechanism 10, charging tray and receiver elevating mechanism 11, charging tray feed mechanism 12, belt delivery vehicles of frame 1, material receiving mechanism 2, carrier switching mechanism 3, Air knife mechanism 4, control valve cabinet 5, vacuum cup mechanism 6, slew gear 7, carrier clamping device 8, carrier unloads machine 13, slurry tank 14, belt delivery vehicles feed arrangement 15.
Frame 1 is made up of high strength industrial aluminium section bar modularization framework, and its both sides are connected to belt delivery vehicles feed arrangement 15 respectively and unload machine 13 with the belt delivery vehicles.Frame 1 middle part and top are respectively equipped with roof beam structure A, B, and slew gear 7 is installed on the roof beam structure A, and respectively there is the carrier clamping device 8 of a level at its two ends; The carrier switching mechanism 3 that this slew gear 7 can drive two ends turns round in the horizontal direction; Carrier clamping device 8 is made up of aluminium section bar frame and clamping device, can overturn in vertical direction with respect to slew gear 7, and is as shown in Figure 4; Described clamp mechanism is made up of right clamping hand 41, left clamping hand 42 and cylinder 43; Right clamping hand 41 is fixed on the carrier switching mechanism 3, can be through screw rod adjustment position, the left and right sides, to adapt to the clamping of different size carrier.Clamping hand 42 in a left side links to each other with cylinder 43, through the cylinder chucking power holding carrier of setting up in advance; The clamping hand can be changed according to the shape of want clamping cordierite-quality honeycombed ceramics product 44.Carrier clamping device 8 below are provided with machine on the carrier/unload machine mechanism 10; Machine on the described carrier/unload machine mechanism 10 mainly to form by no bar cylinder and pallet, the up-down through Rodless cylinder moves up and down with the cordierite-quality honeycombed ceramics to be coated that drives on the coupled pallet; The carrier ejecting mechanism 9 that unloads the goods from the airplane mainly is made up of cylinder, coated carrier is unloaded on pallet, and descends and put in place, through carrier release unload machine mechanism with carrier push over become put down push on the belt conveyor 13 behind the state of crouching and count automatically after see off.Another carrier clamping device 8 belows are provided with charging tray and receiver elevating mechanism 11 and charging tray feed mechanism 12, and described charging tray and receiver elevating mechanism 11 mainly are made up of Rodless cylinder, and charging tray feed mechanism 12 mainly is made up of cylinder, dolly and charging tray.Control valve cabinet 5 is located on the roof beam structure B, is equiped with the travelling car that links to each other with vacuum cup mechanism 6 and Air knife mechanism 4 on the roof beam structure B respectively, and travelling car alternately slides onto vacuum cup and air knife and applies on the station through Rodless cylinder slippage back and forth on roof beam structure B.As shown in Figure 5, described vacuum cup mechanism 6 is for being applicable to cylindrical vector, and the sucker that is applicable to cylindrical vector is the truncated cone shape umbrella-shaped structure, and its inner conical surface is by being adapted to different size carrier scope design, and is provided with the special flexible material of one deck in inner conical surface.Slurry tank 14 is located at charging tray feed mechanism 12 1 sides, replenishes to apply to the charging tray on the dolly in good time and uses slurry.
Carrier after wetting vertically places on the belt conveyor feed arrangement 15 earlier, and carrier is sent in frame 1 workspace, pushes to machine on the carrier/unload on the pallet of machine mechanism 10 by cylinder; Be promoted on the carrier clamping device 8 clamping stations through Rodless cylinder, and grasp, make 180 degree in the horizontal direction through slew gear 7 and return back to top, slurry dish position by clamping device; Slurry dish feed mechanism 12 advances the slurry dish to put in place, and promotes through Rodless cylinder, under the control of ultrasonic wave sensor-based system; The slurry liquid level is discussed face to face with the carrier bottom to be contacted; At this moment vacuum cup mechanism 6 also arrives the carrier upper end position, makes sucker push down carrier upper end and makes it sealing, and start vacuum and make carrier aspirate an amount of slurry disposed slurry dish and vacuum cup to withdraw from and get back to original position; Carrier clamping device 8 turns over turnback in the original place automatically; This moment, Air knife mechanism 4 moved on to the carrier upper end position, utilized the stronger power of blowing of air knife, and the slurry of inspiration carrier is applied; Carrier overturns so repeatedly and applies repeatedly, and the number of times of upset preestablishes according to required coated weight.In the air blowing coating procedure, the unnecessary slurry that blows out applies the receiver that puts in place before the beginning and reclaims by blowing.After the suction of this station is accomplished with the coating critical process; Slew gear returns turnback and returns and reset; The last machine of carrier unloads/rising of machine mechanism pallet, behind the clamping device pine folder, coated carrier is unloaded on pallet; And descend and to put in place, through carrier release unload machine mechanism with carrier turn over turn 90 degrees to become put down crouch push to belt conveyor 13 and count automatically after see off.
Claims (2)
1. carrier catalyst slurry automatic coating machine is characterized in that: mainly include: unload the goods from the airplane machine on ejecting mechanism (9), the carrier/unload machine mechanism (10), charging tray and receiver elevating mechanism (11), charging tray feed mechanism (12), belt delivery vehicles of frame (1), material receiving mechanism (2), carrier switching mechanism (3), Air knife mechanism (4), control valve cabinet (5), vacuum cup mechanism (6), slew gear (7), carrier clamping device (8), carrier unloads machine (13), slurry tank (14), belt delivery vehicles feed arrangement (15); Frame (1) both sides are connected to belt delivery vehicles feed arrangement (15) respectively and unload machine (13) with the belt delivery vehicles; Frame (1) middle part is respectively equipped with roof beam structure A, B with top; Slew gear (7) is installed on the roof beam structure A; Respectively there is the carrier clamping device (8) of a level at its two ends, and the carrier clamping device (8) that this slew gear (7) can drive two ends turns round in the horizontal direction, and carrier switching mechanism (3) can overturn with respect to slew gear (7) in vertical direction; A carrier clamping device (8) below is provided with machine on the carrier/unload machine mechanism (10) and the carrier ejecting mechanism (9) that unloads the goods from the airplane; Machine on the described carrier/unload machine mechanism (10) mainly to form by Rodless cylinder and pallet; The carrier ejecting mechanism (9) that unloads the goods from the airplane mainly is made up of cylinder; Another carrier clamping device (8) below is provided with charging tray and receiver elevating mechanism (11) and charging tray feed mechanism (12); Described charging tray and receiver elevating mechanism (11) mainly are made up of Rodless cylinder, and feed mechanism (12) mainly is made up of cylinder, dolly and charging tray; Control valve cabinet (5) is located on the roof beam structure B, on roof beam structure B, is equiped with the travelling car that links to each other with vacuum cup mechanism (6) and Air knife mechanism (4) respectively, and travelling car is through Rodless cylinder slippage back and forth on roof beam structure B; Slurry tank (14) is located at charging tray feed mechanism (12) one sides.
2. a kind of carrier catalyst slurry automatic coating machine according to claim 1; It is characterized in that: described clamping device is made up of right clamping hand (41), left clamping hand (42) and cylinder (43); Right clamping hand (41) is fixed on the carrier switching mechanism (3), and left clamping hand (42) links to each other with cylinder (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100713037A CN101301645B (en) | 2008-07-01 | 2008-07-01 | Carrier catalyst slurry automatic coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100713037A CN101301645B (en) | 2008-07-01 | 2008-07-01 | Carrier catalyst slurry automatic coating machine |
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| Publication Number | Publication Date |
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| CN101301645A CN101301645A (en) | 2008-11-12 |
| CN101301645B true CN101301645B (en) | 2012-10-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100713037A Expired - Fee Related CN101301645B (en) | 2008-07-01 | 2008-07-01 | Carrier catalyst slurry automatic coating machine |
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| US9670809B2 (en) | 2011-11-29 | 2017-06-06 | Corning Incorporated | Apparatus and method for skinning articles |
| CN102513823B (en) * | 2011-12-20 | 2013-12-25 | 郑州精益达汽车零部件有限公司 | Package tool for ceramic catalyst carrier and package process for same |
| CN103157521B (en) * | 2013-03-08 | 2015-02-18 | 无锡威孚环保催化剂有限公司 | Full-automatic quantitative honeycomb carrier catalyst coating device |
| CN103521403B (en) * | 2013-10-11 | 2016-01-20 | 无锡洲翔成套焊接设备有限公司 | Generator chassis fuel tank automatic spraying machine |
| US10611051B2 (en) | 2013-10-15 | 2020-04-07 | Corning Incorporated | Systems and methods for skinning articles |
| US9239296B2 (en) | 2014-03-18 | 2016-01-19 | Corning Incorporated | Skinning of ceramic honeycomb bodies |
| EP3071383B1 (en) * | 2013-11-19 | 2019-04-17 | Corning Incorporated | Apparatus and method for skinning articles |
| CN103752465B (en) * | 2014-01-07 | 2016-03-30 | 桂林电子科技大学 | A kind of honeycomb exhaust pipe catalyst automatic coating device |
| CN104107784A (en) * | 2014-07-03 | 2014-10-22 | 无锡市霖蕾环保科技有限公司 | Double-station coating machine |
| CN104841612B (en) * | 2015-05-19 | 2017-05-10 | 宁波德普福斯特环保科技有限公司 | Process device for coating denitration catalyst slurry |
| CN106731830A (en) * | 2015-11-23 | 2017-05-31 | 安徽艾可蓝节能环保科技有限公司 | A kind of automatic negative-pressure aspirator |
| CN105833922A (en) * | 2016-05-11 | 2016-08-10 | 中自环保科技股份有限公司 | Honeycomb ceramic carrier catalyst slurry applying device and applying method |
| CN105964501A (en) * | 2016-06-28 | 2016-09-28 | 海宁辛帝亚自动化科技有限公司 | Automatic conveying device |
| CN112170457B (en) * | 2020-09-24 | 2021-08-17 | 宁波世诺环卫作业有限公司 | Building solid waste recycling preparation building material recycled aggregate system |
| CN114621790B (en) * | 2022-03-17 | 2024-03-12 | 鄂尔多斯职业学院 | Method for preparing hydrogen by coal gasification and purifying device |
| CN117427825B (en) * | 2023-12-20 | 2024-03-12 | 山东一立动力科技股份有限公司 | Aeroengine blade surface treatment device |
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|---|---|---|---|---|
| US4609563A (en) * | 1985-02-28 | 1986-09-02 | Engelhard Corporation | Metered charge system for catalytic coating of a substrate |
| CN1368095A (en) * | 2001-02-05 | 2002-09-11 | 杨孟君 | Nano medicine 'Lutai' and its preparing process |
| CN200984547Y (en) * | 2006-12-22 | 2007-12-05 | 陈荣川 | Omnidirectional automatic spraying machine |
| CN201220200Y (en) * | 2008-07-01 | 2009-04-15 | 杨景秋 | Carrier catalyst slurry automatic coating machine |
-
2008
- 2008-07-01 CN CN2008100713037A patent/CN101301645B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4609563A (en) * | 1985-02-28 | 1986-09-02 | Engelhard Corporation | Metered charge system for catalytic coating of a substrate |
| CN1368095A (en) * | 2001-02-05 | 2002-09-11 | 杨孟君 | Nano medicine 'Lutai' and its preparing process |
| CN200984547Y (en) * | 2006-12-22 | 2007-12-05 | 陈荣川 | Omnidirectional automatic spraying machine |
| CN201220200Y (en) * | 2008-07-01 | 2009-04-15 | 杨景秋 | Carrier catalyst slurry automatic coating machine |
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| CN101301645A (en) | 2008-11-12 |
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