CN101298838B - Soil pressure balance shield machine back loading type cutter head foam spraying device - Google Patents

Soil pressure balance shield machine back loading type cutter head foam spraying device Download PDF

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Publication number
CN101298838B
CN101298838B CN2008100119693A CN200810011969A CN101298838B CN 101298838 B CN101298838 B CN 101298838B CN 2008100119693 A CN2008100119693 A CN 2008100119693A CN 200810011969 A CN200810011969 A CN 200810011969A CN 101298838 B CN101298838 B CN 101298838B
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China
Prior art keywords
foam
cutterhead
sealing
hole
steel pipe
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CN2008100119693A
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CN101298838A (en
Inventor
高伟贤
马汉春
张硕极
王建刚
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North Heavy Industry Group Co Ltd
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SHENYANG HEAVY MACHINERY GROUP CO Ltd
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Abstract

A dorsal-loading-type cutter head foam injection device of soil pressure balance shield machine in the technical field of tunnel driving, the dorsal-loading-type cutter head foam injection device of soil pressure balance shield machine is composed of cutter head front panel, steel pipe with spigot flange at inner hole, cutter head back panel, foam pipeline box with sealing threaded hole, sealing ring, sleeve with foam nozzle end opening, diaphragm, flange, gasket, sealing fixed plug, screw, foam, excavation tunnel face and tool; the spigot flange end of the steel pipe with spigot flange at inner hole is connected with the cutter head front panel; the other end is connected with the cutter head back panel; the foam pipeline box with sealing threaded hole is connected with the cutter head back panel; when they are connected, the steel pipe with spigot flange at inner hole is concentric with the foam pipeline box with sealing threaded hole and is enclosed in the steel pipe with spigot flange at inner hole with the sealing ring; when assembles, the opening position of the sleeve with foam nozzle end opening is alignment to the hole of the foam pipeline box with sealing threaded hole. The conception of the device is novel and scientific and detaches at the back of the cutter head and is able to clean and maintain.

Description

The soil pressure balance shield machine back loading type cutter head foam injection apparatus
Technical field:
The present invention relates to positive a kind of form of structure, assembling mode, the inspection operation that injects foam of the past cutterhead of balancing earth-pressure shielding machine in the tunnel piercing technical field.
Background technology:
1), foam plays improvement quarrel soil, increases the flowability of quarrel soil at present, in the balancing earth-pressure shielding machine excavation operation, the effect of foam is in the tunnel piercing technical field:; 2), the tensile property that has of foam itself, an overfill protection tunneling prevents that the tunnel from subsiding; 3), play lubricated tool surface, alleviate the wearing and tearing of cutter and cutterhead steel construction piece toward the positive foam that injects of cutterhead.
The apparatus for spray of foam of cutterhead manufactured in the past: bore system one through hole on the steel plate in being connected of cutterhead front panel and back panel, perhaps bore system one concentric and equal-sized circular hole, steel pipe in the welding between the front of cutterhead, back panel.Cutterhead front panel through hole reprocessing one concentric counterbore, thread mill drilling in the counterbore is fixed on foam jet in the counterbore with screw then, and the hole at the cutterhead back side is connected with foam line, realizes to cutterhead front spray foam.Though this device can be realized to cutterhead excavation face spray foam, but quarrel soil, sandstone that shield machine is discharged during excavation operation forward easily wear and tear foam jet bad, if meet under the clay geology situation, easily foam jet is stopped up, thereby cause that foamite system lost efficacy.This from the positive apparatus for spray of foam form of structure of installing of cutterhead, shield machine in the hole during operation once damage and can't change.Therefore developing a kind of soil pressure balance shield machine back loading type cutter head foam injection apparatus is the new problem of being badly in need of solution both at home and abroad.
Summary of the invention:
The purpose of this invention is to provide a kind of design science novelty, at the dismounting of the cutterhead back side and the soil pressure balance shield machine back loading type cutter head foam injection apparatus that can clean, overhaul.
The object of the present invention is achieved like this: the soil pressure balance shield machine back loading type cutter head foam injection apparatus, by the cutterhead front panel, endoporus has the steel pipe of seam flange, the cutterhead back panel, the foam line box that has the sealing thread hole, sealing ring, the sleeve that has the terminal perforate of foam jet, barrier film, flange, sealing mat, the sealing and fixing plug screw, screw, foam, the excavation face, cutter is formed, the seam flange end that endoporus has the steel pipe of seam flange is connected with the cutterhead front panel, the other end is connected with the cutterhead back panel, the foam line box that has the sealing thread hole is connected with the cutterhead back panel, it is concentric with the sealing thread hole of the foam line box that has the sealing thread hole that endoporus has the steel pipe of seam flange during connection, the sleeve that has the terminal perforate of foam jet attaches together with the screw handle with barrier film and flange and is made into one, and itself and the sealing ring endoporus of packing into had in the steel pipe of seam flange, the position of opening that has the terminal perferated thimble of foam jet must be aligned with the hole that has the foam line box in sealing thread hole during assembling; The sealing mat of packing into is then tightened the sealing and fixing plug screw, and foam and water are injected on the excavation face and cutter in cutterhead front through having sealing thread hole foam line box by having the sleeve of the terminal perforate of foam jet, spraying through barrier film; Bore system one through hole on the front of cutterhead, back panel, the steel pipe that endoporus is had the seam flange is connected in the cutterhead through hole; When connecting steel pipe, the flanged seam end of steel tube inner hole is connected cutterhead front panel end and maintains a certain distance with the cutterhead panel; The cutterhead back panel connects the foam line box have the sealing thread hole, the sealing thread hole be connected the steel tube inner hole that endoporus on the cutterhead has a seam flange and align; The barrier film mount is having nozzle and terminal having on the sleeve that leads to foam and water; The purpose of perforate has two effects on the sleeve, and an effect is logical foam and water, and another effect easily splits out sleeve when being maintenance; Sleeve adopts stainless steel or nylon, PTFE material to make, in case with cutterhead on steel pipe corrosion bonding; Sleeve, sealing ring that barrier film is housed are packed into and are had in the steel pipe of seam flange, and sleeve has logical foam and water during assembling hole and pipeline box hole align, and load onto sealing mat then, tighten the sealing plug screw.
Main points of the present invention are its structure and operating principle.Its operating principle is, the soil pressure balance shield machine back loading type cutter head foam injection apparatus, by the cutterhead front panel, endoporus has the steel pipe of seam flange, the cutterhead back panel, the foam line box that has the sealing thread hole, sealing ring, the sleeve that has the terminal perforate of foam jet, barrier film, flange, sealing mat, the sealing and fixing plug screw, screw, foam, the excavation face, cutter is formed, the seam flange end that endoporus has the steel pipe of seam flange is connected with the cutterhead front panel, the other end is connected with the cutterhead back panel, the foam line box that has the sealing thread hole is connected with the cutterhead back panel, it is concentric with the sealing thread hole of the foam line box that has the sealing thread hole that endoporus has the steel pipe of seam flange during connection, the sleeve that has the terminal perforate of foam jet attaches together with the screw handle with barrier film and flange and is made into one, and itself and the sealing ring endoporus of packing into had in the steel pipe of seam flange, the position of opening that has the terminal perferated thimble of foam jet must be aligned with the hole that has the foam line box in sealing thread hole during assembling.When barrier film is changed in the needs maintenance, pull down the sealing plug screw at the back side of cutterhead, take out sealing mat and the sleeve that barrier film, flange are housed; Clean then and change; It is very convenient to operate dismounting at the back side of cutterhead, saves time, and only needs a people just can finish the maintenance disassemble and assemble work.
The soil pressure balance shield machine back loading type cutter head foam injection apparatus compared with prior art has design science novelty, in the dismounting of the cutterhead back side and can clean, advantage such as maintenance, will be widely used in the tunnel piercing technical field.
Description of drawings:
The present invention is described in detail below in conjunction with drawings and Examples.
Fig. 1 is the back loading type apparatus for spray of foam structural representation on the cutterhead that is assemblied in of the present invention.
Fig. 2 be of the present invention barrier film, flange, screw be housed have a terminal perferated thimble structural representation of foam jet.
Fig. 3 is the A-A sectional view of Fig. 2
The specific embodiment:
With reference to accompanying drawing, the soil pressure balance shield machine back loading type cutter head foam injection apparatus, by cutterhead front panel 1, endoporus has the steel pipe 2 of seam flange, cutterhead back panel 3, the foam line box 4 that has the sealing thread hole, sealing ring 5, the sleeve 6 that has the terminal perforate of foam jet, barrier film 7, flange 8, sealing mat 9, sealing and fixing plug screw 10, screw 11, foam 12, excavation face 13, cutter 14 is formed, the seam flange end that endoporus has the steel pipe 2 of seam flange is connected with cutterhead front panel 1, the other end is connected with cutterhead back panel 3, the foam line box 4 that has the sealing thread hole is connected with cutterhead back panel 3, it is concentric with the sealing thread hole of the foam line box 4 that has the sealing thread hole that endoporus has the steel pipe 2 of seam flange during connection, the sleeve 6 that has the terminal perforate of foam jet is made into one with barrier film 7 and flange 8 usefulness screws 11 attaching together, and itself and sealing ring 5 endoporus of packing into had in the steel pipe 2 of seam flange, the position of opening that has the terminal perferated thimble 6 of foam jet must be aligned with the hole that has the foam line box 4 in sealing thread hole during assembling; The sealing mat 9 of packing into is then tightened sealing and fixing plug screw 10, and foam and water is through having sealing thread hole foam line box 4 by having the sleeve 6 of the terminal perforate of foam jet, sprays through barrier film 7 to be injected on the excavation face 13 and cutter 14 in cutterhead front again; Bore system one through hole on the front of cutterhead, back panel, the steel pipe 2 that endoporus is had the seam flange is connected in the cutterhead through hole; When connecting steel pipe, the flanged seam end of steel tube inner hole is connected cutterhead front panel 1 end and maintains a certain distance with the cutterhead panel; Cutterhead back panel 3 connects the foam line box 4 that has the sealing thread hole, the sealing thread hole be connected the steel tube inner hole that endoporus on the cutterhead has a seam flange and align; Barrier film 7 mounts are having nozzle and terminal having on the sleeve that leads to foam and water; The purpose of perforate has two effects on the sleeve, and an effect is logical foam and water, and another effect easily splits out sleeve when being maintenance; Sleeve adopts stainless steel or nylon, PTFE material to make, in case with cutterhead on steel pipe corrosion bonding; Sleeve, sealing ring that barrier film is housed are packed into and are had in the steel pipe of seam flange, and sleeve has logical foam and water during assembling hole and pipeline box hole align, and load onto sealing mat then, tighten the sealing plug screw.

Claims (3)

1. soil pressure balance shield machine back loading type cutter head foam injection apparatus, by the cutterhead front panel, endoporus has the steel pipe of seam flange, the cutterhead back panel, the foam line box that has the sealing thread hole, sealing ring, the sleeve that has the terminal perforate of foam jet, barrier film, flange, sealing mat, the sealing and fixing plug screw, screw, foam, the excavation face, cutter is formed, it is characterized in that: the seam flange end that endoporus has the steel pipe of seam flange is connected with the cutterhead front panel, the other end is connected with the cutterhead back panel, the foam line box that has the sealing thread hole is connected with the cutterhead back panel, it is concentric with the sealing thread hole of the foam line box that has the sealing thread hole that endoporus has the steel pipe of seam flange during connection, having the sleeve of the terminal perforate of foam jet and barrier film and flange is screwed and is assembled into one, and have in the steel pipe of seam flange with the sealing ring endoporus of packing into, the position of opening that has the terminal perferated thimble of foam jet must be aligned with the hole that has the foam line box in sealing thread hole during assembling; The sealing mat of packing into is then tightened the sealing and fixing plug screw, and foam and water are injected on the excavation face and cutter in cutterhead front through having sealing thread hole foam line box by having the sleeve of the terminal perforate of foam jet, spraying through barrier film.
2. soil pressure balance shield machine back loading type cutter head foam injection apparatus according to claim 1 is characterized in that: bore system one through hole on the front of cutterhead, back panel, the steel pipe that endoporus is had the seam flange is connected in the cutterhead through hole; When connecting steel pipe, the flanged seam end of steel tube inner hole is connected cutterhead front panel end and maintains a certain distance with the cutterhead panel; The cutterhead back panel connects the foam line box have the sealing thread hole, the sealing thread hole be connected the steel tube inner hole that endoporus on the cutterhead has a seam flange and align; The barrier film mount is on the sleeve that has nozzle and terminal perforate.
3. soil pressure balance shield machine back loading type cutter head foam injection apparatus according to claim 1 is characterized in that: the purpose of perforate has two effects on the sleeve, and an effect is logical foam and water, and another effect easily splits out sleeve when being maintenance; Sleeve adopts the stainless steel manufacturing, or adopts nylon and PTFE material to make, in case with cutterhead on steel pipe corrosion bonding; Sleeve, sealing ring that barrier film is housed are packed into and are had in the steel pipe of seam flange, and sleeve has logical foam and water during assembling hole and pipeline box hole align, and load onto sealing mat then, tighten the sealing plug screw.
CN2008100119693A 2008-06-23 2008-06-23 Soil pressure balance shield machine back loading type cutter head foam spraying device Active CN101298838B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2008100119693A CN101298838B (en) 2008-06-23 2008-06-23 Soil pressure balance shield machine back loading type cutter head foam spraying device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2008100119693A CN101298838B (en) 2008-06-23 2008-06-23 Soil pressure balance shield machine back loading type cutter head foam spraying device

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CN101298838A CN101298838A (en) 2008-11-05
CN101298838B true CN101298838B (en) 2010-09-01

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102364050B (en) * 2011-10-31 2014-12-24 江苏凯宫隧道机械有限公司 Foam launching device
CN104100274B (en) * 2014-07-10 2016-05-04 中铁工程装备集团有限公司 Cross back loading type shield machine sediment improvement agent inlet
CN104564094B (en) * 2014-12-18 2016-06-08 中铁工程装备集团有限公司 A kind of shield machine cutter head nozzle anti-block apparatus
CN108035725B (en) * 2017-11-24 2024-04-12 徐工集团凯宫重工南京有限公司 Shield machine and anti-blocking foam port device thereof
CN108425679A (en) * 2018-03-22 2018-08-21 辽宁三三工业有限公司 A kind of shield machine foam jet device
CN109899078A (en) * 2019-04-19 2019-06-18 中铁工程装备集团有限公司 A kind of knife cylinder antiseize device

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Owner name: NORTH HEAVY INDUSTRY GROUP CO., LTD.

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Free format text: CORRECT: ADDRESS; FROM: 110025 NO. 8, XINGHUA NORTH STREET, TIEXI DISTRICT, SHENYANG CITY, LIAONINGPROVINCE TO: 110860 NO. 16, KAIFA ROAD, ECONOMIC AND TECHNOLOGICAL DEVELOPMENT ZONE, SHENYANG CITY

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Address after: 110860 Shenyang economic and Technological Development Zone Development Road No. 16

Patentee after: North Heavy Industry Group Co., Ltd.

Address before: 110025 No. eight Xinghua North Street, Tiexi District, Liaoning, Shenyang

Patentee before: Shenyang Heavy Machinery Group Co., Ltd.