CN101289813B - Process for continuously printing patterns on purified cotton textiles by wax printing - Google Patents
Process for continuously printing patterns on purified cotton textiles by wax printing Download PDFInfo
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- CN101289813B CN101289813B CN2008100527584A CN200810052758A CN101289813B CN 101289813 B CN101289813 B CN 101289813B CN 2008100527584 A CN2008100527584 A CN 2008100527584A CN 200810052758 A CN200810052758 A CN 200810052758A CN 101289813 B CN101289813 B CN 101289813B
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Abstract
The invention relates to a method for continuous printing of wax dyeing of pure cotton fabrics. The method comprises steps of pretreatment of fabrics and post-processing of fabrics; the method is characterized in that the pretreatment of fabrics orderly comprises the following steps of dye resisting agent applying, mechanical crackle treatment, dyeing, dye resisting agent removal and printing; the dye resisting agent comprises the following components in percentage by weight: 70 to 90 percent of paraffin wax and 10 to 30 percent of wax dyeing modifying agent; the dye resisting agent is used by the padding or cylinder mould coating method; the mechanical crackle treatment is completed by scraping and grinding fabrics with dye resisting agent by adding a scraping-grinding roller in a conventional padding groove, and the scraping-grinding roller can be provided with scrapers in different shape according to technological requirements; the dyeing adopts the convention dyeing method; the dye resisting agent removal is to adopt the hot water suspension separation method to remove and recover the dye resisting agent; the printing is to adopt the conventional printing method to print dyed crackles.
Description
Technical field
The present invention relates to a kind of fabric printing technology, be specially a kind of method that produces the continuously printing patterns on purified cotton textiles by wax printing of meticulous wax line, international monopoly Main classification number plan is Int.Cl.D01P 1/00 (2006.01) I.
Background technology
The wax printing product is the personalized textiles that current one big class has national characters and stylishness.It can be widely used in every field such as clothes, furnishings, home textile product.The wax printing product is because its special aesthetic feeling style and not reproducible personalization features, thereby is subjected to domestic and international consumer's favor deeply.
The continuous wax printing method of present mechanization all adopts pure rosin as resist agent.Because rosin is more crisp, so the wax escutcheon floral pattern of gained is coarse, obscure boundary, product lacks the class sense; In addition, because the adhesive force and the penetrability of rosin are very strong, cause it to have the resist printing effect; thereby one side has been wasted dyestuff; be unfavorable for the improvement and the protection environment of Color, also make in the wax-dyeing process removing to rosin very difficult on the other hand, product quality is difficult to improve.
Other has a kind of processing mode that is known as indigo printing fabric, the resist printing slurry that the mixture of its elder generation's employing soybean starch and quick lime is made, print on the textiles, adopt indigo dyeing then, since the resist printing effect of resist printing slurry, the part that is printed on the resist printing slurry, and dyestuff can not be caught look, can obtain white decorative pattern, belong to the category of " resist printing " equally.This pattern does not have the effect of wax line yet.This method system manual operations in addition can not the continuous stamp production of mechanization.
Summary of the invention
At the deficiencies in the prior art, the technical problem that quasi-solution of the present invention is determined is, a kind of method of continuously printing patterns on purified cotton textiles by wax printing is proposed, this method adopts the continuous method for printing of mechanization, the wax line of production pure cotton fabric batiks is meticulous, pattern is graceful, improved the quality and the class of product greatly, reduced processing cost simultaneously, also improved the pollution of wax-dyeing process environment.
The technical scheme that the present invention solves described method and technology problem is: the method that designs a kind of continuously printing patterns on purified cotton textiles by wax printing, this method comprises fabric pretreatment, back arrangement, it is characterized in that adopting following operation successively after the fabric pretreatment: apply resist agent, resist agent and stamp are handled, dyeed, remove to mechanical broken line, the weight ratio prescription of described resist agent is paraffin 90-70%, wax seal modifier PK-20210--30%, and employing is padded or the flat method that is coated with of cylinder applies described resist agent; The broken line of described machinery handle adopt conventional pad to install in the groove scrape grinding roller and the fabric that has resist agent is carried out scraped finish finish, scraping can be according to the equipped difform scraper of technological requirement on the grinding roller; Described dyeing is conventional method dyeing; The described resist agent that removes adopts hot water suspension separation method to remove and reclaim resist agent; Described stamp is meant implements the conventional method stamp to the fabric that has dyed broken line.
Compare with the mode of production that tradition is made resist agent with rosin, the inventive method is owing to adopted newly-designed resist agent and broken line of special-purpose machinery or broken wax processing method, thereby on pure cotton fabric, can produce thick like pine needle, thin meticulous wax line as hair, and it is well arranged, dye-in-the-wood individual character, artistic effect is good; Again because the employed resist agent of the inventive method is lower than rosin fusing point, therefore can save a large amount of energy, improve work situation, the resist agent rate of recovery of the inventive method use simultaneously is than the rosin height, and it is simple that the hot water suspension separation method that is adopted reclaims the resist agent method, thereby both can reduce environmental pollution, and can cut down finished cost again, increase economic efficiency.The wax printing product of Britain and Holland sells well on the European market very much in the world at present, price is equivalent to four times of Chinese conventional batiks price, expects that therefore the meticulous wax printing pure cotton fabric that enforcement the inventive method is produced can produce good economic benefit.
Description of drawings
Fig. 1 is the process flow diagram of continuously printing patterns on purified cotton textiles by wax printing method of the present invention.
The specific embodiment
Further narrate the present invention below in conjunction with embodiment and accompanying drawing thereof:
The continuously printing patterns on purified cotton textiles by wax printing method (hereinafter to be referred as method) of the present invention's design comprises fabric pretreatment, back arrangement, it is characterized in that adopting following operation successively after the fabric pretreatment: apply resist agent, resist agent and stamp are handled, dyeed, remove to mechanical broken line, carry out the back arrangement then, can obtain high-quality wax printing pure cotton fabric product.
The described fabric pretreatment of the inventive method comprise singe, in the operation such as boil off, concise, mercerising, bleaching one or more.These fabric pretreatment operations are prior art.
The inventive method is described to be applied the resist agent operation and adopts and pad or the flat method that is coated with of cylinder applies described resist agent.Padder and cylinder machine are prior art equipment.But described resist agent is the inventive method innovative design, and its weight ratio prescription is: paraffin 90-70%, wax seal modifier PK-202 (embodiment adopts the logical wide product of selling along trading company in Tianjin) 10--30%.Wax line (resist printing) effect and traditional rosin that resist agent of the present invention produced have significant difference, and follow-up resist agent (the being commonly referred to as dewaxing) method that removes is also fully different with requirement.
The broken line treatment process of the described machinery of the inventive method can adopt the special-purpose broken line equipment of textile wax-dyeing, also can adopt conventional padder repacking.Embodiment has adopted the latter: promptly install in padding groove and scrape grinding roller, scrape on the grinding roller and can utilize rotating scraper that the fabric that has resist agent is carried out scraped finish and finish mechanical broken line processing according to the equipped difform scraper of technological requirement.Difform scraper can obtain the different broken lines of fabric resist agent, is called for short fabric wax line usually.
Described dyeing process is conventional method dyeing, promptly uses traditional dyeing machine and dyeing that COTTON FABRIC is dyeed.Because the dyeing process of the inventive method is arranged in after the broken line treatment process of described machinery,, make it colouring so dyestuff can enter in the fabric fibre from the cracked lines of resist agent; And resist agent does not have broken place, and dyestuff can not enter fabric, also just can not paint.Clearly, the coloration of textile materials effect depends on mechanical broken line or the fabric wax line that is produced at fabric resist agent layer.Broken line of this fabric resist agent or fabric wax line can produce especially at random according to difform scraper and changing, so textile wax-dyeing pattern or decorative pattern also be changeable and at random, and be not reproducible, has artistic charm personalized and uniqueness.
The described resist agent (dewaxing) that removes adopts hot water suspension separation method to reclaim resist agent.The method of described recovery resist agent adopts " a kind of recovery method of reserving agent for wax printing " and " a kind of reclaimer of reserving agent for wax printing " of applicant's separate case application.This recovery method is characterized in that adopting following technology: the dewaxing groove that boatswain chair is arranged in the use, boatswain chair is divided into two parts of vat, sulculus that the bottom is communicated with to the dewaxing groove, converted goods is introduced in the vat, behind the bottom that the vat sulculus is communicated with, from sulculus, draw, enter conventional subsequent handling and continue processing; In the dewaxing groove, adopt 70-100 ℃ hot water fusion resist agent, itself and fabric are broken away from, and separate, form fusion resist agent liquid layer with aqueous suspension; Overfall through vat is collected accumulator tank to the fusion resist agent liquid layer that suspends; Water temperature remains on 70-100 ℃ in the accumulator tank, along with thickening of fusion resist agent liquid layer, the water discharge outlet harmless emission of unnecessary water from the accumulator tank below, on the other hand fusion resist agent liquid layer is pumped into refinery pit from the leakage fluid dram above the accumulator tank on the one hand; Water temperature remains on 70-100 ℃ in the refinery pit, and fusion resist agent is thoroughly separated with water, and the outlet above refinery pit pumps the highly finished product that fusion resist agent liquid promptly can be recycled to resist agent.
Described revenue stamp process is meant implements the conventional method stamp to the fabric that has dyed the wax line.Revenue stamp process itself is a prior art, but dyes on fabric wax line earlier, and then the enforcement method for printing but is the original creation of the inventive method.
Operations such as described postprocessing working procedures comprises the washing of soaping, evaporates, washing, oven dry.These operations also are prior art.
The inventive method is a kind of new pure cotton fabric wax printing method.At first, the inventive method is a kind of industrial method, uses mechanical serialization production, rather than the broken line batik of common craft, so the production efficiency height, and cost is low, is suitable for applying.Secondly, the inventive method does not adopt the existing employed rosin of batik to make resist agent, and has been to use new resist agent prescription, promptly is the molten mixture of the wax seal modifier PK-202 of the paraffin of weight ratio 90-70% and 10--30%.The wax line effect that this resist agent produced is better than rosin, and is thick as pine needle, thin like hair, the density conversion, and the nature sky becomes, and is referred to as meticulous wax line; Simultaneously, new resist agent is easy to remove, and helps economizing on resources and environmental protection.Once more, the inventive method has been adjusted operation, earlier broken line, poststaining, the process route of stamp again, realize meticulous wax escutcheon flower, improved the quality and the top-quality product rate of pure cotton fabric wax printing product greatly, have higher international competitiveness and bigger economic benefit.
The present invention does not address part and is applicable to prior art.
Provide the specific embodiment of the inventive method below, but claim of the present invention is not subjected to the restriction of specific embodiment:
Embodiment 1
Select 40/40 textile finespun fabric for use, through conventional singe, behind the boil off, concise, mercerising, bleaching process pre-treatment, apply resist agent in the mode of padding, resist agent is paraffin: wax seal modifier PK-202=70: the mixed fused solution of 30 (percentage by weights), after the broken line of machinery is handled, with the indigo wax line that dyes of tradition, again behind 95 ℃ of hot water suspensions of 6 grooves separation removal resist agent, through traditional washing of soaping, stamp, evaporate, operations such as washing, oven dry, can obtain the textile finespun fabric of wax printing of meticulous wax line.
Embodiment 2
Select 21/21 textile plain cloth for use, through conventional singe, behind the boil off, concise operation pre-treatment, be coated with mode and apply resist agent so that cylinder is flat, resist agent is paraffin: wax seal modifier PK-202=90: the mixed fused solution of 10 (percentage by weights), after the broken line of machinery is handled, with the indigo wax line that dyes of tradition, again behind 90 ℃ of hot water suspensions of 4 grooves separation removal resist agent, through traditional washing of soaping, stamp, evaporate, operations such as washing, oven dry, can obtain the textile plain cloth of wax printing of meticulous wax line.
Embodiment 3
Select 60/60 textile poplin cloth for use, through conventional singe, behind the boil off, concise, mercerising, bleaching process pre-treatment, apply resist agent in the mode of padding, resist agent is paraffin: wax seal modifier PK-202=80: the mixed fused solution of 20 (percentage by weights), after the broken line of machinery is handled, dye the wax line with the Orion Blue dyestuff, again behind 95 ℃ of hot water suspensions of 5 grooves separation removal resist agent, through traditional washing of soaping, stamp, evaporate, operations such as washing, oven dry, can obtain the textile poplin cloth of wax printing of meticulous wax line.
Claims (1)
1. the method for a continuously printing patterns on purified cotton textiles by wax printing, this method comprises fabric pretreatment, back arrangement, it is characterized in that adopting following operation successively after the fabric pretreatment: apply resist agent, resist agent and stamp are handled, dyeed, remove to mechanical broken line, the weight ratio prescription of described resist agent is paraffin 90-70%, wax seal modifier PK-202 10--30%, and employing is padded or the flat method that is coated with of cylinder applies described resist agent; The broken line of described machinery handle adopt conventional pad to install in the groove scrape grinding roller and the fabric that has resist agent is carried out scraped finish finish, scrape on the grinding roller according to the equipped difform scraper of technological requirement; Described dyeing is conventional method dyeing; The described resist agent that removes adopts hot water suspension separation method to remove and reclaim resist agent; Described stamp is meant implements the conventional method stamp to the fabric that has dyed broken line: described hot water suspension separation method is meant following technology: the dewaxing groove that boatswain chair is arranged in the use, boatswain chair is divided into two parts of vat, sulculus that the bottom is communicated with to the dewaxing groove, converted goods is introduced in the vat, behind the bottom that the vat sulculus is communicated with, from sulculus, draw, enter conventional subsequent handling and continue processing; In the dewaxing groove, adopt 70-100 ℃ hot water fusion resist agent, itself and fabric are broken away from, and separate, form fusion resist agent liquid layer with aqueous suspension; Overfall through vat is collected accumulator tank to the fusion resist agent liquid layer that suspends; Water temperature remains on 70-100 ℃ in the accumulator tank, along with thickening of fusion resist agent liquid layer, the water discharge outlet harmless emission of unnecessary water from the accumulator tank below, on the other hand fusion resist agent liquid layer is pumped into refinery pit from the leakage fluid dram above the accumulator tank on the one hand; Water temperature remains on 70-100 ℃ in the refinery pit, and fusion resist agent is thoroughly separated with water, and the outlet above refinery pit pumps the highly finished product that fusion resist agent liquid promptly can be recycled to resist agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100527584A CN101289813B (en) | 2008-04-16 | 2008-04-16 | Process for continuously printing patterns on purified cotton textiles by wax printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100527584A CN101289813B (en) | 2008-04-16 | 2008-04-16 | Process for continuously printing patterns on purified cotton textiles by wax printing |
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| Publication Number | Publication Date |
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| CN101289813A CN101289813A (en) | 2008-10-22 |
| CN101289813B true CN101289813B (en) | 2010-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100527584A Expired - Fee Related CN101289813B (en) | 2008-04-16 | 2008-04-16 | Process for continuously printing patterns on purified cotton textiles by wax printing |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102031706B (en) * | 2009-10-01 | 2012-05-23 | 华纺股份有限公司 | Wax printing process |
| CN102127874B (en) * | 2010-12-31 | 2012-10-10 | 滨州技师学院 | Resist agent for blue calico |
| CN104060486A (en) * | 2014-06-25 | 2014-09-24 | 太仓市虹鹰印花有限公司 | Random wax dyeing technology |
| CN106739594B (en) * | 2016-11-09 | 2019-02-26 | 明新弹性织物（中国）有限公司 | A kind of ribbon digital printing process and system |
| CN106958158B (en) * | 2017-02-28 | 2019-04-23 | 福建省张氏新材料科技有限公司 | A kind of production technology of imitative batik fabric |
| CN107287947A (en) * | 2017-06-15 | 2017-10-24 | 河南工程学院 | The method that a kind of traditional batik of combination prints T-shirt with digital thermal transfer printing stamp |
| CN114293391A (en) * | 2021-12-25 | 2022-04-08 | 绍兴宏强印染有限公司 | Multi-material combined fiber fabric color-mixing-free printing and dyeing process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1041798A (en) * | 1989-10-14 | 1990-05-02 | 广西壮族自治区绢麻纺织科学研究所 | Injecting wax-dyeing printing on fabrics skill and equipment |
| US20040088803A1 (en) * | 2002-11-08 | 2004-05-13 | Nathan Polsky | Method and kit for batik art |
| CN1995533A (en) * | 2006-12-12 | 2007-07-11 | 天津工业大学 | Ice printing adhesive cement and ice printing fabric production method |
| CN101144251A (en) * | 2007-08-31 | 2008-03-19 | 王化斌 | Wax print cloth wax veins producing prescription and technique |
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2008
- 2008-04-16 CN CN2008100527584A patent/CN101289813B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1041798A (en) * | 1989-10-14 | 1990-05-02 | 广西壮族自治区绢麻纺织科学研究所 | Injecting wax-dyeing printing on fabrics skill and equipment |
| US20040088803A1 (en) * | 2002-11-08 | 2004-05-13 | Nathan Polsky | Method and kit for batik art |
| CN1995533A (en) * | 2006-12-12 | 2007-07-11 | 天津工业大学 | Ice printing adhesive cement and ice printing fabric production method |
| CN101144251A (en) * | 2007-08-31 | 2008-03-19 | 王化斌 | Wax print cloth wax veins producing prescription and technique |
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Granted publication date: 20100901 Termination date: 20110416 |