CN101275342A - Sewing machine - Google Patents

Sewing machine Download PDF

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Publication number
CN101275342A
CN101275342A CNA2008100848208A CN200810084820A CN101275342A CN 101275342 A CN101275342 A CN 101275342A CN A2008100848208 A CNA2008100848208 A CN A2008100848208A CN 200810084820 A CN200810084820 A CN 200810084820A CN 101275342 A CN101275342 A CN 101275342A
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China
Prior art keywords
pulse
aforementioned
load torque
pulse motor
output
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CNA2008100848208A
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Chinese (zh)
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CN101275342B (en
Inventor
加藤大介
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Juki Corp
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Juki Corp
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread
    • D05B65/06Devices for severing the needle or lower thread and for disposing of the severed thread end ; Catching or wiping devices for the severed thread
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/06Presser feet
    • D05B29/08Presser feet comprising relatively-movable parts
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices
    • D05B37/08Cutting devices with rotatable tools
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B51/00Applications of needle-thread guards; Thread-break detectors
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread
    • D05B65/02Devices for severing the needle or lower thread controlled by the sewing mechanisms
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00Operations on the work before or after sewing
    • D05D2305/32Measuring
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05DINDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00Operations on the work before or after sewing
    • D05D2305/32Measuring
    • D05D2305/36Quality control

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides a sewing machine capable of varying output torque of a pulse motor according to thickness of stitches so as to restrain bad cutting operation. The sewing machine (100) is provided with a cutting mechanism (1); a pulse motor (2); a pulse outputting unit (41) fro inputting an instruction pulse to the pulse motor; an instruction pulse detecting unit (42) for detecting the instruction pulse input to the pulse motor; an output pulse detecting unit (3) for detecting an output pulse from the pulse motor; a load torque computing unit (43) for computing phase difference between the detected instruction pulse and the output pulse to compute the load torque based on the phase difference; a thickness judgment threshold storing unit (44) for storing a threshold of the load torque on the pulse motor; and a drive control unit (45) for reducing a drive speed of the pulse motor when the computed load torque is more than the stored threshold thereof, and increasing the output torque.

Description

Sewing machines
Technical field
The present invention relates to have the Sewing machines of the tangent mechanism of the suture cut-out that will penetrate in the suture needle.
Background technology
Proposed a kind ofly to have at the Sewing machines of making the tangent mechanism that the suture that will penetrate after finishing in the suture needle cuts off, and practicability.In this Sewing machines, tangent mechanism and pulse motor link, and by the driving pulse motor, make the movable cutting knife action that is arranged at front end, utilize movable cutting knife and fixed cutting tool to clamp suture, with its cut-out (for example, with reference to patent documentation 1).
Patent documentation 1: the spy opens the 2003-326064 communique
Summary of the invention
But, be at present when tangent line with constant moment of torsion, constant rotary speed driving pulse motor.Therefore, under the thicker situation of the suture that will cut off, suture can't be cut off fully because the moment of torsion of pulse motor is not enough sometimes.For this reason, need to consider to cut off the situation of thick line, relatively large pulse motor is set.
In addition, the state that descends in suture needle has carried out unintentionally under the situation of tangent line, exists movable cutting knife to contact with suture needle and the problem of broken needle takes place, at present because of position regardless of suture needle, can make the tangent mechanism action, so, exist the user need when tangent line, confirm the trouble of suture needle position.
Therefore, the present invention proposes in order to solve above-mentioned problem, and its purpose is to provide a kind of output torque that can change pulse motor according to the thickness of suture, suppresses the bad Sewing machines of tangent line.
In addition, its another purpose is, carries out tangent line even provide a kind of under the state that suture needle is descended, and also can prevent the Sewing machines of broken needle.
Technical scheme 1 described invention is a kind of Sewing machines, it is characterized in that having: tangent mechanism, and it cuts off the suture that penetrates in the suture needle below needle plate; As the pulse motor of drive source, it makes aforementioned tangent mechanism action; The pulse output unit, it is when driving aforementioned pulse motor, to this pulse motor input command pulse; The command pulse detecting unit, it detects the command pulse that inputs to aforementioned pulse motor from aforementioned pulse output unit; The output pulse detecting unit, it detects the output pulse from aforementioned pulse motor; The load torque computing unit, it calculates by the detected command pulse of aforementioned command pulse detecting unit with by the detected interpulse phase difference of aforementioned output pulse detecting unit, is applied to load torque on the aforementioned pulse motor based on this phase difference calculating; Thickness judgement threshold value memory cell, it is used for the threshold value of memory load moment of torsion, this threshold value is when judgement penetrates suture in the suture needle and whether is coarser than thickness as benchmark, is positioned at the threshold value that is applied to the load torque on the aforementioned pulse motor at this judgement boundary condition place; And driving control unit, it is judged under the situation of the threshold value of using the load torque in the threshold value memory cell greater than being stored in aforementioned thickness at the load torque that is calculated by aforementioned load torque computing unit, reduce the actuating speed of aforementioned pulse motor, and increase output torque.
According to technical scheme 1 described invention, the tangent line operation carries out the tangent mechanism action by the driving pulse motor.At this moment, the command pulse detecting unit detects the command pulse that inputs to pulse motor from the pulse output unit.In addition, the output pulse detecting unit detects the output pulse of the pulse motor that is driven by command pulse.
If detect command pulse and output pulse, then the load torque computing unit calculates by the detected command pulse of command pulse detecting unit with by the detected interpulse phase difference of output pulse detecting unit, is applied to load torque on the pulse motor based on this phase difference calculating.
Then, judge that greater than being stored in thickness driving control unit reduces the actuating speed of pulse motor and increases output torque under the situation of the threshold value of using the load torque in the threshold value memory cell at the load torque that calculates by the load torque computing unit.
Thus, judge threshold value greater than being stored in thickness being judged as the load torque that calculates by the load torque computing unit with the load torque in the threshold value memory cell, in other words, suture is coarser than the thickness as benchmark, apply during cut-out under the situation of bigger load torque, can utilize driving control unit to increase the output torque of pulse motor.
Thus, because can only increase the output torque of pulse motor under the situation of the bigger load torque of needs, it is bad to need not to make the pulse motor maximization just can suppress tangent line.
Technical scheme 2 described inventions are a kind of Sewing machines, it is characterized in that having: tangent mechanism, and it cuts off the suture that penetrates in the suture needle below needle plate; As the pulse motor of drive source, it makes aforementioned tangent mechanism action; The pulse output unit, it is when driving aforementioned pulse motor, to this pulse motor input command pulse; The command pulse detecting unit, it detects the command pulse that inputs to aforementioned pulse motor from aforementioned pulse output unit; The output pulse detecting unit, it detects the output pulse from aforementioned pulse motor; The load torque computing unit, it calculates by the detected command pulse of aforementioned command pulse detecting unit with by the detected interpulse phase difference of aforementioned output pulse detecting unit, is applied to load torque on the aforementioned pulse motor based on this phase difference calculating; Contact judges and to use the threshold value memory cell, and it is used for the threshold value of memory load moment of torsion, and this threshold value is when judging that whether aforementioned tangent mechanism contacts with suture needle, is positioned at the threshold value that is applied to the load torque on the aforementioned pulse motor at this judgement boundary condition place; And the driving stop element, it is judged under the situation of the threshold value of using the load torque in the threshold value memory cell greater than being stored in aforementioned contact at the load torque that is calculated by aforementioned load torque computing unit, the driving of aforementioned pulse motor is stopped.
According to technical scheme 2 described inventions, the tangent line operation carries out the tangent mechanism action by the driving pulse motor.At this moment, the command pulse detecting unit detects the command pulse that inputs to pulse motor from the pulse output unit.In addition, the output pulse detecting unit detects the output pulse of the pulse motor that is driven by command pulse.
If detect command pulse and output pulse, then the load torque computing unit calculates by the detected command pulse of command pulse detecting unit with by the detected interpulse phase difference of output pulse detecting unit, is applied to load torque on the pulse motor based on this phase difference calculating.
Then, judge under the situation of the threshold value of using the load torque in the threshold value memory cell greater than being stored in contact, drive stop element the driving of pulse motor is stopped at the load torque that calculates by the load torque computing unit.
Thus, judge threshold value greater than being stored in contact being judged as the load torque that calculates by the load torque computing unit with the load torque in the threshold value memory cell, in other words, tangent mechanism contacts with suture needle, and under situation about applying on the pulse motor, can utilize the driving that drives stop element stop pulse motor than the heavy load moment of torsion.
Thus, in this case,, the action of tangent mechanism is also stopped, so, also can prevent broken needle even under the state that suture needle descends, carry out tangent line because can stop by the driving that makes pulse motor.
The effect of invention
According to technical scheme 1 described invention, judge threshold value greater than being stored in thickness being judged as the load torque that calculates by the load torque computing unit with the load torque in the threshold value memory cell, in other words, suture is coarser than the thickness as benchmark, apply during cut-out under the situation of bigger load torque, can utilize driving control unit to increase the output torque of pulse motor.
Thus, because can be only under need be, increase the output torque of pulse motor, so need not to make pulse motor to maximize just can to suppress tangent line bad than the situation of heavy load moment of torsion.
According to technical scheme 2 described inventions, judge threshold value greater than being stored in contact being judged as the load torque that calculates by the load torque computing unit with the load torque in the threshold value memory cell, in other words, tangent mechanism contacts with suture needle, and under situation about applying on the pulse motor, can utilize the driving that drives stop element stop pulse motor than the heavy load moment of torsion.
Thus, in this case,, the action of tangent mechanism is also stopped, so, also can prevent broken needle even under the state that suture needle descends, carry out tangent line because can stop by the driving that makes pulse motor.
Description of drawings
Fig. 1 is the brief strabismus map of the tangent mechanism periphery in the Sewing machines.
Fig. 2 is the fixed cutting tool in the tangent mechanism and the oblique view of movable cutting knife periphery.
Fig. 3 is the fixed cutting tool of expression in the tangent mechanism and the vertical view that moves during the tangent line of movable cutting knife.
Fig. 4 is the block diagram of the structure of expression Sewing machines.
Fig. 5 is the flow chart that the tangent line of expression control device is handled.
The specific embodiment
Below, with reference to accompanying drawing, the best mode of the Sewing machines that the present invention relates to is at length described.
The structure of<Sewing machines 〉
As shown in Figure 1, Sewing machines 100 has: tangent mechanism 1, and it cuts off the suture that penetrates in the suture needle 6 below needle plate 8; As the pulse motor 2 of drive source, it makes tangent mechanism 1 action; As the encoder 3 of output pulse detecting unit, it detects the output pulse from pulse motor 2; And control device 4, it carries out the drive controlling of pulse motor 2, and carries out the drive controlling at each position of Sewing machines 100.
(1) tangent mechanism
(a) structure of tangent mechanism
Tangent mechanism 1 links with pulse motor 2.Tangent mechanism 1 has: tangent line connecting rod 11, and itself and pulse motor 2 link; Tangent line connecting rod 13, itself and tangent line connecting rod 11 link; Fixed cutting tool 14 (with reference to Fig. 2,3), it is arranged on the tangent line connecting rod 13; And movable cutting knife 15 (with reference to Fig. 2,3) etc.
Tangent line connecting rod 11 forms slight curving along long bar-shaped of a direction in the centre.One end of tangent line connecting rod 11 and cam 7 link, and this cam 7 is supported by the output shaft 2a axle of pulse motor 2.Tangent line connecting rod 11 is installed on the not shown sewing machine stand by supporting pin 12 at bend 11b place free to rotately.
The other end 11c of tangent line connecting rod 11, is installed on the installing plate 16 by bolt 17 with the state that can freely rotate with an end of tangent line connecting rod 13.
Tangent line connecting rod 13 is that its leading section 13a (with reference to Fig. 2) is set to, and is positioned at the below of needle plate 8 at the crooked upward gradually bar-like member of assigned position, i.e. the below of the suture needle 6 that is kept by needle bar 5.
As shown in Figure 2, on leading section 13a, link movable cutting knife free to rotately link parts 20 via bolt 21.And, link on the parts 20 fixedly tangent line lever 23 at movable cutting knife.Insert the connecting pin 22 that is fixed on the needle plate 8 on movable cutting knife binding parts 20 and tangent line lever 23, making movable cutting knife binding parts 20 and tangent line lever 23 can be that rotate together at the center with connecting pin 22.One end 24a of movable cutter connecting rod 24 is connected with the front end of tangent line lever 23 free to rotately.
The middle body of movable cutting knife 15 links with the other end 24b of movable cutter connecting rod 24 free to rotately.The end 15a of movable cutting knife 15 is installed on the dogbolt 25 free to rotately.Dogbolt 25 is fixed on the needle plate 8.Front end at movable cutting knife 15 is formed with: the 15b of take-up portion, and it is provoked when cutting off action and reaches the standard grade and roll off the production line and not with its cut-out; Suture capture unit 15c, it is crooked to the inside, is used to catch the suture of being provoked by the 15b of take-up portion; And movable cutting edge 15d, it is used for suture is cut off.Setting is by being bolted to the fixed cutting tool 14 on the needle plate 8 near movable cutting knife 15, and clamping is reached the standard grade and rolled off the production line and with its cut-out between fixed cutting tool 14 and movable cutting knife 15.
(b) action of tangent mechanism
Below, the action of tangent mechanism 1 is described.For tangent mechanism 1, finish if make, then before presser feet lifts,, the output shaft 2a of pulse motor 2 is rotated around axis by driving pulse motor 2.If output shaft 2a rotation, the cam 7 that then is arranged on the output shaft 2a also rotates with output shaft 2a.If cam 7 rotation, 11 on the tangent line connecting rod that links with cam 7 is the center with supporting pin 12, and along counterclockwise rotating, move its bottom forwards (cutting knife side) towards the paper of Fig. 1.Thus, tangent line connecting rod 13 is forwards moved, link parts 20, so movable cutting knife links parts 20 and tangent line lever 23 is the center rotation with binder bolt 22 via the movable cutting knife of bolt 21 pushings.
Shown in Fig. 3 (a), by the action of tangent line lever 23, the movable cutter connecting rod 24 that pushing rearward is connected with its front end, making movable cutting knife 15 is that the center rotates along clockwise direction with dogbolt 25.By this spinning movement, reach the standard grade and roll off the production line by the 15b of take-up portion sorting, only make reaching the standard grade and roll off the production line between suture capture unit 15c and counteredge 14a of should cutting off.
On the other hand, if tangent line connecting rod 11 is the center with supporting pin 12, rotate along clockwise direction towards the paper of Fig. 1, make its bottom return the rear, each parts that then constitute tangent mechanism 1 carry out opposite action.That is to say, movable cutting knife 15 is rotated action and returns original state with the state from Fig. 3 (b), caught when reaching the standard grade and rolling off the production line by suture capture unit 15c and rotate this moment, make thus and reach the standard grade and roll off the production line gradually near counteredge 14a, shown in Fig. 3 (c), movable cutting edge 15d aligns with counteredge 14a and suture is cut off.Movable cut part 15 continues counter-rotating with this state, returns the state of Fig. 3 (a).
(2) pulse motor
As shown in Figure 1, pulse motor 2 carries out drive controlling by control device 4.The action of tangent mechanism 1 is by by this control device 4, on one side the direction of rotation of paired pulses motor 2 and the umber of pulse in the action count, control the action of cam 7 on one side and carry out.
Utilize known PWM to control from the moment of torsion of pulse motor 2 outputs,, can increase from the moment of torsion of pulse motor 2 outputs by increasing the pulsewidth of command pulse.That is to say,, can regulate the moment of torsion of output by changing the pulsewidth of command pulse.
(3) encoder
As shown in Figure 1, encoder 3 is arranged on the output shaft 2a of pulse motor 2, the pulse of the driving output of the output shaft 2a of detection pulse motor 2.
(4) control device
(a) structure of control device
As shown in Figure 4, control device 4 has pulse efferent 41, and it is when driving pulse motor 2, to these pulse motor 2 input command pulses.That is to say that pulse efferent 41 works as the pulse output unit.
Control device 4 has command pulse test section 42, and it detects the command pulse that inputs to pulse motor 2 from pulse efferent 41.That is to say that command pulse test section 42 works as the command pulse detecting unit.
Control device 4 has load torque calculating part 43, and it calculates by command pulse test section 42 detected command pulses with by encoder 3 detected interpulse phase differences, is applied to load torque on the pulse motor 2 based on this phase difference calculating.That is to say that load torque test section 43 works as the load torque computing unit.
Control device 4 has storage part, it is used for the threshold data 44a of memory load moment of torsion, this threshold data 44a is when judgement penetrates suture in the suture needle 6 and whether is coarser than thickness as benchmark, is positioned at the threshold data that is applied to the load torque on the pulse motor 2 that it judges the boundary condition place.That is to say that storage part 44 is judged as thickness and worked with the threshold value memory cell.
In addition, the threshold data 44b of memory load moment of torsion in storage part 44, this threshold data 44b is when whether the fixed cutting tool 14 of judging tangent mechanism 1 or movable cutting knife 15 contacts with suture needle 6, is positioned at the threshold data that is applied to the load torque on the pulse motor 2 at its judgement boundary condition place.That is to say that storage part 44 also works with the threshold value memory cell as the contact judgement.
Here, threshold data 44a, the 44b of load torque uses and gets final product by the value of measuring on the experiences such as test in advance, but because threshold data 44a uses when judging the thickness of suture, threshold data 44b is judging that tangent mechanism 1 uses when whether contacting with suture needle 6, so, threshold data 44b for applying bigger load torque sets the threshold value of its load torque bigger.And making the load torque value based on the threshold data 44a of load torque is T1, is T2 based on the load torque value of the threshold data 44b of load torque.
Control device 4 has drive control part 45, its load torque that calculates by load torque calculating part 43 greater than the situation that is stored in the load torque value T1 in the storage part 44 under, reduce the actuating speed of pulse motor 2, and increase output torque.That is to say that drive control part 45 works as driving control unit.
Control device 4 has the portion 46 that stops that driving, its load torque that calculates by load torque calculating part 43 greater than the situation that is stored in the load torque value T2 in the storage part 44 under, the driving of pulse motor 2 is stopped.That is to say that driving stops portion 46 and works as driving stop element.
And various piece can be carried out by known CPU and be used to realize that the program with processing of various piece function handles.In addition, the software that the program that is not limited only to is so also can use hardware such as circuit.
The processing of the control device when (b) carrying out tangent line
Below, the processing of the control device 4 when carrying out tangent line describes.
As shown in Figure 5, when carrying out tangent line, the pulse efferent 41 of control device 4 transmits the command pulse (step S1) that is used for driving pulse motor 2 to pulse motor 2.In addition, when driving pulse motor 2, consider that the load of pulse motor 2 reduces, the high efficiency of operation, the less mode of output torque drives paired pulses motor 2 with high speed.
Then, the command pulse test section 42 detected command pulses that are sent to pulse motor 2 from pulse efferent 41 that the load torque calculating part 43 of control device 4 calculates by control device 4, and, be applied to load torque (step S2) on the pulse motor 2 based on this phase difference calculating by the phase difference between the detected output pulse that exports output shaft 2a from pulse motor 2 to of encoder 3.
Then, control device 4 judges that whether the load torque that calculates is than based on the big value of the load torque value T1 that is stored in the load torque threshold data 44a in the storage part 44 (comprising that also the load torque that calculates is identical value with load torque value T1) (step S3).Here, be value (step S3: be) if be judged as the load torque that calculates more than or equal to load torque value T1, then the drive control part 45 of control device 4 changes the command pulse that is sent to pulse motor 2 from pulse efferent 41, reduce the actuating speed of pulse motor 2, and increase output torque (step S4) from pulse motor 2.
On the other hand, if being judged as the load torque that calculates, drive control part 45 is value (step S3: not) less than load torque value T1, then judge by control device 4 whether tangent line finishes (step S5), be judged as under the situation that tangent line finishes (step S5: be) at control device 4, finish this processing, be judged as (step S5: not), return step S2 under the still uncompleted situation of tangent line at control device 4.
In step S4, after drive control part 45 reduces the actuating speed of pulse motor 2 and output torque is increased, load torque calculating part 43 calculates by the command pulse test section 42 detected command pulses that are sent to pulse motor 2 from pulse efferent 41, and, be applied to load torque (step S6) on the pulse motor 2 based on this phase difference calculating by the phase difference between the detected output pulse that exports output shaft 2a from pulse motor 2 to of encoder 3.
Then, control device 4 judges that whether the load torque that calculates is than based on the big value of the load torque value T2 that is stored in the load torque threshold data 44b in the storage part 44 (comprising that also the load torque that calculates is identical value with load torque value T2) (step S7).Here, be value (step S7: be) if be judged as the load torque that calculates more than or equal to load torque value T2, then drive and stop portion 45 and stop from pulse efferent 41 to pulse motor 2 move instruction pulses, the driving of pulse motor 2 is stopped (step S8), carry out mistake on the guidance panel on the Sewing machines 100 etc. and show (step S9) being arranged at.
On the other hand, if being judged as the load torque that calculates, control device 4 is value (step S7: not) less than load torque value T2, then drive control part 45 changes the command pulse that is sent to pulse motor 2 from pulse efferent 42, reduce the actuating speed of pulse motor 2, and increase output torque (step S10) from pulse motor 2.
Then, control device 4 judges whether to finish tangent line (step S11), is judged as under the situation that tangent line finishes (step S11: be) at control device 4, finishes this processing, be judged as (step S11: not), return step S6 under the still uncompleted situation of tangent line at control device 4.
The action effect of<embodiment 〉
As mentioned above, according to Sewing machines 100, the tangent line operation is by driving ripple current motor 2, tangent mechanism 1 action being carried out.At this moment, command pulse test section 42 detects the command pulse that inputs to pulse motor 2 from pulse efferent 41.In addition, encoder 3 detects the output pulse of the pulse motor 2 that is driven by command pulse.
If detect command pulse and output pulse, then load torque calculating part 43 calculates by command pulse test section 42 detected command pulses with by encoder 3 detected interpulse phase differences, is applied to load torque on the pulse motor based on this phase difference calculating.
Then, under the situation of the load torque that is calculated by load torque calculating part 43 greater than the threshold data 44a that is stored in the load torque among the storage part 44a, drive control part 45 reduces the actuating speed of pulse motor 2, and increases output torque.
Thus, be judged as the load torque that calculates by load torque calculating part 43 greater than the threshold data 44a that is stored in the load torque in the storage part 44, in other words, suture is coarser than the thickness as benchmark, apply during cut-out under the situation of bigger load torque, can utilize drive control part 45 to increase the output torque of pulse motor 2.
Thus, because can only under the situation of the bigger load torque of needs, increase the output torque of pulse motor 2, so it is bad to need not to make pulse motor 2 maximizations just can suppress tangent line.
In addition, under the situation of the load torque that calculates by load torque calculating part 43, drive the driving that stops portion's 46 stop pulse motor 2 greater than the threshold data 44b that is stored in the load torque in the storage part 44.
Thus, be judged as the load torque that calculates by load torque calculating part 43 greater than the threshold data 44b that is stored in the load torque in the storage part 44, in other words, tangent mechanism 1 contacts with suture needle 6 and under situation about applying on the pulse motor 2 than the heavy load moment of torsion, can utilize to drive the driving that stops portion's 46 stop pulse motor 2.
Thus, in these cases, because can the action of tangent mechanism 1 also be stopped by the driving of stop pulse motor 2, so, also can prevent broken needle even under the state that suture needle 6 is descended, carry out tangent line.
(other)
In addition, the present invention is not limited only to above-mentioned embodiment.For example, in the above-described embodiment, adopt control device 4 to have drive control part 45 and drive and stop the structure of portion 46, but also can adopt the structure that has among both any one.
In addition, for drive control part 45 because only defined a threshold value, thus only be the thick line or the judgement of fine rule, but also can be by setting a plurality of threshold values, and with the thickness of the suture further drive controlling of refinement pulse motor 2 accordingly.

Claims (2)

1. Sewing machines is characterized in that having:
Tangent mechanism, it cuts off the suture that penetrates in the suture needle below needle plate;
As the pulse motor of drive source, it makes aforementioned tangent mechanism action;
The pulse output unit, it is when driving aforementioned pulse motor, to this pulse motor input command pulse;
The command pulse detecting unit, it detects the command pulse that inputs to aforementioned pulse motor from aforementioned pulse output unit;
The output pulse detecting unit, it detects the output pulse from aforementioned pulse motor;
The load torque computing unit, it calculates by the detected command pulse of aforementioned command pulse detecting unit with by the detected interpulse phase difference of aforementioned output pulse detecting unit, is applied to load torque on the aforementioned pulse motor based on this phase difference calculating;
Thickness judgement threshold value memory cell, it is used for the threshold value of memory load moment of torsion, this threshold value is when judgement penetrates suture in the suture needle and whether is coarser than thickness as benchmark, is positioned at the threshold value that is applied to the load torque on the aforementioned pulse motor that it judges the boundary condition place; And
Driving control unit, it is judged under the situation of the threshold value of using the load torque in the threshold value memory cell greater than being stored in aforementioned thickness at the load torque that is calculated by aforementioned load torque computing unit, reduce the actuating speed of aforementioned pulse motor, and increase output torque.
2. Sewing machines is characterized in that having:
Tangent mechanism, it cuts off the suture that penetrates in the suture needle below needle plate;
As the pulse motor of drive source, it makes aforementioned tangent mechanism action;
The pulse output unit, it is when driving aforementioned pulse motor, to this pulse motor input command pulse;
The command pulse detecting unit, it detects the command pulse that inputs to aforementioned pulse motor from aforementioned pulse output unit;
The output pulse detecting unit, it detects the output pulse from aforementioned pulse motor;
The load torque computing unit, it calculates by the detected command pulse of aforementioned command pulse detecting unit with by the detected interpulse phase difference of aforementioned output pulse detecting unit, is applied to load torque on the aforementioned pulse motor based on this phase difference calculating;
Contact judges and use the threshold value memory cell, and it is used for the threshold value of memory load moment of torsion, and this threshold value is when judging that whether aforementioned tangent mechanism contacts with suture needle, is positioned at the threshold value that is applied to the load torque on the aforementioned pulse motor at its judgement boundary condition place; And
Drive stop element, it is judged under the situation of the threshold value of using the load torque in the threshold value memory cell greater than being stored in aforementioned contact at the load torque that is calculated by aforementioned load torque computing unit, the driving of aforementioned pulse motor is stopped.
CN2008100848208A 2007-03-28 2008-03-27 Sewing machine Active CN101275342B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007084882A JP2008237706A (en) 2007-03-28 2007-03-28 Sewing machine
JP2007-084882 2007-03-28

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CN101275342B CN101275342B (en) 2013-06-19

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CN102080308A (en) * 2009-12-01 2011-06-01 Juki株式会社 Hemming machine
CN102535039A (en) * 2010-11-19 2012-07-04 Juki株式会社 Sewing machine
CN104358042A (en) * 2014-12-12 2015-02-18 浙江中捷缝纫科技有限公司 Thread shearing mechanism of pattern sewing machine
CN105463715A (en) * 2014-09-30 2016-04-06 兄弟工业株式会社 Sewing machine
CN107761273A (en) * 2016-08-23 2018-03-06 Juki株式会社 Sewing machine
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