CN101249557A - Long distance aluminum water transport special equipment - Google Patents
Long distance aluminum water transport special equipment Download PDFInfo
- Publication number
- CN101249557A CN101249557A CNA2008100147814A CN200810014781A CN101249557A CN 101249557 A CN101249557 A CN 101249557A CN A2008100147814 A CNA2008100147814 A CN A2008100147814A CN 200810014781 A CN200810014781 A CN 200810014781A CN 101249557 A CN101249557 A CN 101249557A
- Authority
- CN
- China
- Prior art keywords
- sealing
- aluminium
- long distance
- special equipment
- inclusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 81
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 81
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 56
- 238000007789 sealing Methods 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 21
- 239000010959 steel Substances 0.000 claims abstract description 21
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 239000004411 aluminium Substances 0.000 claims description 50
- PPQREHKVAOVYBT-UHFFFAOYSA-H dialuminum;tricarbonate Chemical compound [Al+3].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O PPQREHKVAOVYBT-UHFFFAOYSA-H 0.000 claims description 20
- 239000000725 suspension Substances 0.000 claims description 13
- 230000000694 effects Effects 0.000 claims description 10
- 239000011094 fiberboard Substances 0.000 claims description 5
- 238000002844 melting Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000002131 composite material Substances 0.000 description 1
- 238000005868 electrolysis reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Load-Engaging Elements For Cranes (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention relates to a special long-distance molten aluminum transportation device, which is specially used for transporting molten aluminum for a long distance to solve the highway transportation problem of molten aluminum between two long-distance places. The device comprises an molten aluminum ladle body with a lower arc-shaped seal head, a middle cylindrical body and an upper tapered sealing; a support fixed frame and a pouring carrier arranged on the seal head; trunnions arranged on two corresponding sides of the ladle body; a cap assembled on the sealing and connected with the sealing through eye bolts in circumference distribution; an molten aluminum outlet arranged on one side of the sealing and positioned on the opposite surface of the ladle body with respect to the pouring carrier; a sealing cover arranged on the molten aluminum outlet; and steel wire fixing racks distributed on the periphery of the sealing. The device has the advantages of simple structure, and convenient, safe and reliable operation, and can meet the requirement for long-distance molten aluminum transportation, thus obviating the problem in re-melting cast aluminum ingots, saving energy resources and improving the production efficiency.
Description
Technical field
The present invention relates to a kind of long distance aluminum water transport special equipment, be specifically designed to remote transportation aluminium water, mainly solve the highway transportation problem of the aluminium water between the remote two places.
Background technology
China present stage, aluminum or aluminum alloy mainly is the form transportation with aluminium ingot between its production firm and downstream industry manufacturer, that is: aluminum or aluminum alloy is cast into aluminium water aluminium ingot then and sells at manufacturer's melting aluminium water, refuse again behind the downstream industry purchase aluminium ingot of aluminum or aluminum alloy.So like this, in the process of casting aluminium ingot and refuse aluminium ingot, just exist a large amount of energy wastes.If the downstream industry of aluminum or aluminum alloy is directly bought the aluminium water of electrolytic aluminium factory or aluminium alloy factory, the downstream industry of aluminum or aluminum alloy just need not the refuse aluminium ingot so, electrolytic aluminium factory or aluminium alloy factory do not need the aluminium ingot of casting yet, both sides can both energy savings, avoid the waste of human and material resources, the energy, enhance productivity.But the distance between electrolysis aluminum or aluminum alloy aluminium manufacturer and the downstream manufacturers is generally distant, therefore needs to solve a series of problems such as packing, safety and insulation in the remote transportation.
Summary of the invention:
The object of the present invention is to provide a kind of long distance aluminum water transport special equipment, simple in structure, safe and reliable, can satisfy the defeated requirement of long distance aluminum water.
Long distance aluminum water of the present invention (aluminium water comprises the metallic aluminium or the aluminium alloy liquid of melting) transportation isolated plant, aluminium water inclusion is arranged, the bottom of aluminium water inclusion is arc end socket (ellipse or a butterfly etc.), the middle part is cylindrical indentured, top is that taper shape seals, end socket is provided with the supporting fixed mount and topples over and carry frame, indentured corresponding both sides are provided with shackle shaft, seal and be fitted with clad, the eyelet bolt of clad by circle distribution is connected with sealing, and a side of sealing is provided with the aluminium water out, aluminium water out and topple over and carry chord position in indentured opposite, be fitted with seal cover on the aluminium water out, the circumferential distribution of sealing has the steel cable fixed mount.
The profile almost spherical of the whole inclusion of the present invention, structures spherical and no corner angle are compounded with the protection design of anticollision, produce the drawback that stress is concentrated in inclusion projection and edges and corners when having avoided collision, and the impulsive force when having cushioned collision is safe and reliable.
Wherein:
Composite heat-insulating layer is followed successively by housing, aluminium carbonate fibrofelt, aluminium carbonate fiberboard and castable refractory from outside to inside by inclusion and forms.Castable refractory has good elevated temperature strength, heat-insulating property and chemical stability, can bear the impact and the high temperature of aluminium water, and the thermal conductivity of aluminium carbonate fibrofelt (or blanket) and aluminium carbonate fiberboard is low, and heat insulation effect is good.Can satisfy environment under-10 ℃ of states, per hour descend 10-15 ℃ the requirement of aluminium coolant-temperature gage also can be satisfied aluminium water when injecting and transportation requirement of strength that heat-insulation layer is impacted.
The outside of eyelet bolt is provided with guard circle, and guard circle is welded by steel pipe, can protect eyelet bolt and flange to damage when accident is collided.In case bump, the guard circle framework will utilize deformation to absorb collision energy, reach the purpose of protection.
Seal cover is split type seal cover, is two body structures with sealing, and lid is connected on the screw rod, screw rod passes cross bar, the upper end is fixed with handle (or handwheel), and the pull bar that connects the cross bar two ends is provided with drag hook, and the side that seals the aluminium water out is provided with corresponding drag hook pin.Hook the drag hook pin that seals by drag hook, tighten screw rod, seal cover can be securely fixed on the aluminium water out.In order to prevent unexpected collision impact, corresponding seal cover is set up seal cover and is protected frame on sealing, and promptly protects framework, is made of seamless steel pipe, if bump, steel framework will utilize deformation to absorb collision energy, protection aluminium water out.
Equally, seal housing and weld mutually with indentured housing, can add guard circle on soldered, the collision of any direction and impact not can the direct collision weld seam can be protected the weld seam that seals housing and indentured housing effectively.
Corresponding inclusion is provided with separate type activity bale handle, help loading-unloading vehicle, separate type activity bale handle is made of suspension ring, crossbeam and arm, suspension ring are connected by straight pin with crossbeam with arm, suspension ring and arm can freely rotate around straight pin, suspension ring are positioned at the middle part of crossbeam, and arm is positioned at the two ends of crossbeam, and the lower end of arm is provided with the shackle shaft hook.The movable bale handle of separate type can freely be selected travelling crane hook and the relative position that seals the aluminium water out, is not subjected to the restriction of pouring hall's device layout, and is flexible.
Corresponding inclusion is provided with firm banking, help fixing, be made of two circular steel ring that are welded on the circular bottom plate, base plate and circular steel ring connect into integral body by the gusset of circumferential distribution, gusset is provided with fixed pin holes, can fixedly connected with the supporting fixed mount of end socket by bearing pin.
During use, earlier the firm banking welding is fixed on the transport vehicle.Then, eyelet bolt is unclamped, take down clad, unload separate type seal cover and seal cover and protect frame, the aluminium water in the smelting furnace is injected in the inclusion from sealing, use eyelet bolt by the chute that sets up, clad is fastened on inclusion seals, and seal cover and seal cover are protected frame load onto.Subsequently inclusion is placed in two steel rings of firm banking, by the supporting fixed mount, topple over and carry frame and will fixedly connected with firm banking, is fixed on the transport vehicle by the steel cable fixed mount on sealing with steel cable with straight pin.So, the six-freedom degree of inclusion all is limited, and is connected as a single entity with transport vehicle, even the accident that haulage vehicle is tumbled takes place in transportation, the transportation bag can not break away from haulage vehicle yet, and is safe and reliable.After arriving the destination, unload lower wrapping body, pull down seal cover and protect frame and seal cover, shackle shaft with arm in the separate type activity bale handle tangles shackle shaft, the main hook suspension ring of slinging with driving hang toppling on the end socket with auxiliary hook and carry frame, adjust the cooperation of major and minor hook, inclusion is rotated around shackle shaft, thereby aluminium water is toppled over out.
Long distance aluminum water transport special equipment of the present invention, simple in structure, easy to operate, safe and reliable, can satisfy the defeated requirement of long distance aluminum water, avoided aluminium water to be cast into the problem that aluminium ingot melts use again, energy savings is enhanced productivity.
Description of drawings
Fig. 1, the utility model one embodiment inclusion texture schematic diagram.
The cross section structure schematic diagram of Fig. 2, the utility model inclusion.
Separate type activity bale handle structural representation in Fig. 3, the utility model.
Firm banking structural representation in Fig. 4, the utility model.
The vertical view of Fig. 5, Fig. 4.
Fig. 6, the utility model inclusion and firm banking syndeton schematic diagram.
Among the figure: 1, clad 2, steel cable fixed mount 3, envelope 4,13, guard circle 5, indentured 6, end socket 7, topple over and carry frame 8, supporting fixed mount 9, shackle shaft 10, aluminium water out 11, seal cover and protect frame 12, handle 14, aluminium carbonate fibrofelt 15, aluminium carbonate fiberboard 16, castable refractory 17, suspension ring 18, crossbeam 19, arm 20, base plate 21,23, steel ring 22, gusset 24, straight pin.
The specific embodiment
As shown in Figure 1; long distance aluminum water transport special equipment of the present invention; aluminium water inclusion is arranged; the bottom of inclusion is the end socket 6 of arc; the middle part is columniform indentured 5; top is conically to seal 3; end socket 6 is provided with supporting fixed mount 8 and topples over and carry frame 7; indentured 5 corresponding both sides are provided with shackle shaft 9; seal and be fitted with clad 1 on 3; the eyelet bolt of clad 1 by circle distribution is connected with sealing; the outside of eyelet bolt is provided with water pipe precaution circle 13; sealing a side of 3 is provided with aluminium water and goes out 10; aluminium water out 10 and topple over and carry frame 7 and be positioned at indentured 5 opposite; be fitted with seal cover on the aluminium water out 10; seal cover is split type seal cover; lid is connected on the screw rod; screw rod passes cross bar; the upper end is fixed with handle 12, and the pull bar that connects the cross bar two ends is provided with drag hook, and the side that seals aluminium water out 10 on 3 is provided with corresponding drag hook pin; sealing on 3 corresponding seal cover is provided with seal cover and protects frame 11; sealing 3 circumferential distribution has steel cable fixed mount 2, seals 3 housing and welds mutually with indentured 5 housing, is added with water pipe precaution circle 4 on the soldered.
As shown in Figure 2, aluminium water inclusion is followed successively by housing, aluminium carbonate fibrofelt 14, aluminium carbonate fiberboard 15 and castable refractory 16 from outside to inside.
As shown in Figure 3, corresponding inclusion is provided with separate type activity bale handle, separate type activity bale handle is made of suspension ring 17, crossbeam 18 and arm 19, suspension ring 17 and arm 19 and crossbeam 18 are connected by straight pin, suspension ring 17 are positioned at the middle part of crossbeam 18, arm 19 is positioned at the two ends of crossbeam 18, and the lower end of arm 19 is provided with the shackle shaft hook.
As Fig. 4, shown in Figure 5, corresponding inclusion is provided with firm banking, is made of two circular steel ring 21,23 that are welded on the circular base plate 20, and base plate 20 and circular steel ring 21,23 connect into integral body by the gusset 22 of circumferential distribution, and gusset 22 is provided with fixed pin holes.
As shown in Figure 6, aluminium water inclusion by the supporting fixed mount, topple over and carry frame and fixedly connected with firm banking with straight pin 24.
During use, earlier the firm banking welding is fixed on the transport vehicle.Then, eyelet bolt is unclamped, take down clad 1, unload separate type seal cover and seal cover and protect frame 11, the aluminium water in the smelting furnace is injected in the inclusion from sealing, use eyelet bolt by the chute that sets up, clad 1 is fastened on inclusion seals, and seal cover and seal cover are protected frame 11 load onto.Subsequently inclusion is placed in two steel rings 21,23 of firm banking, by the supporting fixed mount, topple over and carry frame 7 and will fixedly connected with firm banking, is fixed on the transport vehicle by the steel cable fixed mount 2 that seals on 3 with steel cable with straight pin 24.After arriving the destination, unload lower wrapping body, pull down seal cover and protect frame 11 and seal cover, shackle shaft with arm 19 in the separate type activity bale handle tangles shackle shaft 9, the main hook suspension ring 17 of slinging with driving hang toppling on the end socket with auxiliary hook and carry frame 7, adjust the cooperation of major and minor hook, make inclusion around shackle shaft 9 rotations, thereby aluminium water is toppled over out.
Claims (8)
1. long distance aluminum water transport special equipment, it is characterized in that having aluminium water inclusion, the bottom of aluminium water inclusion is the arc end socket, the middle part is cylindrical indentured, top is that taper shape seals, end socket is provided with the supporting fixed mount and topples over and carry frame, indentured corresponding both sides are provided with shackle shaft, seal and be fitted with clad, the eyelet bolt of clad by circle distribution is connected with sealing, and a side of sealing is provided with the aluminium water out, aluminium water out and topple over and carry chord position in indentured opposite, be fitted with seal cover on the aluminium water out, the circumferential distribution of sealing has the steel cable fixed mount.
2. long distance aluminum water transport special equipment according to claim 1 is characterized in that aluminium water inclusion is followed successively by housing, aluminium carbonate fibrofelt, aluminium carbonate fiberboard and castable refractory from outside to inside.
3. long distance aluminum water transport special equipment according to claim 1 is characterized in that the outside of eyelet bolt is provided with guard circle.
4. long distance aluminum water transport special equipment according to claim 1, it is characterized in that seal cover is split type seal cover, lid is connected on the screw rod, screw rod passes cross bar, the upper end is fixed with handle, the pull bar that connects the cross bar two ends is provided with drag hook, and the side that seals the aluminium water out is provided with corresponding drag hook pin.
5. long distance aluminum water transport special equipment according to claim 4 is characterized in that sealing corresponding seal cover and is provided with seal cover and protects frame.
6. according to claim 1,2,3,4 or 5 described long distance aluminum water transport special equipments, it is characterized in that sealing housing and weld mutually, be added with guard circle on the soldered with indentured housing.
7. long distance aluminum water transport special equipment according to claim 6, it is characterized in that corresponding inclusion is provided with separate type activity bale handle, separate type activity bale handle is made of suspension ring, crossbeam and arm, suspension ring are connected by straight pin with crossbeam with arm, suspension ring are positioned at the middle part of crossbeam, arm is positioned at the two ends of crossbeam, and the lower end of arm is provided with the shackle shaft hook.
8. long distance aluminum water transport special equipment according to claim 7, it is characterized in that corresponding inclusion is provided with firm banking, be made of two circular steel ring that are welded on the circular bottom plate, base plate and circular steel ring connect into integral body by the gusset of circumferential distribution, and gusset is provided with fixed pin holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100147814A CN101249557B (en) | 2008-03-21 | 2008-03-21 | Long distance aluminum water transport special equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100147814A CN101249557B (en) | 2008-03-21 | 2008-03-21 | Long distance aluminum water transport special equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101249557A true CN101249557A (en) | 2008-08-27 |
| CN101249557B CN101249557B (en) | 2010-06-02 |
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ID=39953250
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008100147814A Active CN101249557B (en) | 2008-03-21 | 2008-03-21 | Long distance aluminum water transport special equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101249557B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837439A (en) * | 2009-03-13 | 2010-09-22 | 韩国生产技术研究院 | Integration management system and methode for molten aluminium |
| CN101898243A (en) * | 2009-05-27 | 2010-12-01 | 韩国生产技术研究院 | High-heat-retention ladle for carrying molten aluminum |
| CN102807053A (en) * | 2012-08-21 | 2012-12-05 | 南京航空航天大学 | Liquid aluminum transport tank car |
| CN108036644A (en) * | 2018-01-12 | 2018-05-15 | 铜陵市腾发铝制品加工有限责任公司 | A kind of energy saving and environment friendly aluminium melting furnace for aluminium ingot melting |
| CN108356257A (en) * | 2018-03-17 | 2018-08-03 | 苏州诺瑞达新材料科技有限公司 | A kind of long range aluminum water transfer device |
| CN109552981A (en) * | 2017-09-25 | 2019-04-02 | 中石化重型起重运输工程有限责任公司 | The hanging method and system of thin-walled tower class equipment |
| CN111822687A (en) * | 2020-06-29 | 2020-10-27 | 张同玺 | Aluminum water bag |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100333864C (en) * | 2002-05-31 | 2007-08-29 | 株式会社丰荣商会 | Container capable of transporting molten metal received therein to separate factory and method of producing the container |
| CN2751944Y (en) * | 2004-12-08 | 2006-01-18 | 沈阳铝镁设计研究院 | Two-man ladle for discharging aluminium and casting aluminium ignot of electrolytic cell |
-
2008
- 2008-03-21 CN CN2008100147814A patent/CN101249557B/en active Active
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101837439A (en) * | 2009-03-13 | 2010-09-22 | 韩国生产技术研究院 | Integration management system and methode for molten aluminium |
| CN101837439B (en) * | 2009-03-13 | 2012-10-17 | 韩国生产技术研究院 | Integration management system and methode for molten aluminium |
| CN101898243A (en) * | 2009-05-27 | 2010-12-01 | 韩国生产技术研究院 | High-heat-retention ladle for carrying molten aluminum |
| US20100301073A1 (en) * | 2009-05-27 | 2010-12-02 | Eok Soo Kim | High-heat-retention ladle for carrying molten aluminum |
| US8430281B2 (en) | 2009-05-27 | 2013-04-30 | Korea Institute Of Industrial Technology | High-heat-retention ladle for carrying molten aluminum |
| CN102807053A (en) * | 2012-08-21 | 2012-12-05 | 南京航空航天大学 | Liquid aluminum transport tank car |
| CN102807053B (en) * | 2012-08-21 | 2015-07-01 | 南京航空航天大学 | Liquid aluminum transport tank car |
| CN109552981A (en) * | 2017-09-25 | 2019-04-02 | 中石化重型起重运输工程有限责任公司 | The hanging method and system of thin-walled tower class equipment |
| CN108036644A (en) * | 2018-01-12 | 2018-05-15 | 铜陵市腾发铝制品加工有限责任公司 | A kind of energy saving and environment friendly aluminium melting furnace for aluminium ingot melting |
| CN108356257A (en) * | 2018-03-17 | 2018-08-03 | 苏州诺瑞达新材料科技有限公司 | A kind of long range aluminum water transfer device |
| CN111822687A (en) * | 2020-06-29 | 2020-10-27 | 张同玺 | Aluminum water bag |
| CN111822687B (en) * | 2020-06-29 | 2021-12-10 | 惠民县久盛铝业有限公司 | Aluminum water bag |
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| Publication number | Publication date |
|---|---|
| CN101249557B (en) | 2010-06-02 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170706 Address after: Nam Dinh town Zhangdian District Shandong city Zibo province 255052 five km road No. Co-patentee after: China Aluminum Shandong Co., Ltd. Patentee after: China Aluminum Shandong Engineering Technology Co., Ltd. Address before: 100082 No. 62 North Main Street, Beijing, Xizhimen Patentee before: Aluminum Corporation of China Limited |