CN101245538A

CN101245538A - Woven tape dyeing machine

Info

Publication number: CN101245538A
Application number: CNA2008100888436A
Authority: CN
Inventors: 苏伟良
Original assignee: GUANGZHOU JIANFENG HARDWARE AND WEBBING CO Ltd
Current assignee: Jian Feng Sling Co., Ltd.
Priority date: 2008-04-01
Filing date: 2008-04-01
Publication date: 2008-08-20
Anticipated expiration: 2028-04-01
Also published as: CN100570038C

Abstract

The mesh belt dyeing machine of the invention relates to the device field of mesh belt dyeing, which includes a dyeing device, a drier and a material-receiving device which are sequentially arranged. A differential drawing device is arranged between the drier and the material-receiving device. The differential drawing device includes a first differential group and a second differential group arranged subsequently and connected with the first differential group by the mesh belt. The rotating speed of a roller group of the second differential group is different from that of the roller group of the first differential group. The drier is provided with a plurality of drying boxes which adopt fuel gas to heat. The drying boxes are arranged horizontally. The drying box includes a drying box body, a gas furnace combustion chamber provided with a fan, and a heat box. The gas furnace combustion chamber is arranged outside the drying box body. The heating box is arranged at the lower end inside the drying box body and is communicated with the gas furnace combustion chamber. The upper part of the heating box is provided with a heat source zone. The inside of the drying box is provided with a plurality of driving rollers so as to drive the mesh belt. The mesh belt dyeing machine can carry out effective drawing compensation on the mesh belt with large tonnage and can fast dry the mesh belt after dyeing; besides, the mesh belt dyeing machine can reduce the cost and improve the manufacture efficiency.

Description

Woven tape dyeing machine

Technical field

The present invention relates to ribbon dyeing installation field, specifically, relate to a kind of Woven tape dyeing machine that the wide cut ribbon is dyeed and dries.

Background technology

Woven tape dyeing machine generally is with the pond by dying, baking box, and compositions such as drive transfer mechanism, wherein baking box is the position that needs the energy maximum.The ordinary stain machine all can produce contraction in various degree owing to be subjected to scorching the back ribbon when ribbon process baking box.And the output mechanism of traditional dyeing machine is owing to be subjected to condition restriction, can not effectively draw compensation to the large-tonnage ribbon, this makes the percentage elongation when it uses be difficult to be controlled in the general international standard scope, thereby the market orientation of product also has been subjected to certain restriction, and the corresponding because increase of amount of contraction is that output also can reduce accordingly in the product of unit selling with length.

On the other hand, its heat energy of the baking box of dyeing machine is electric energy mostly, and energy consumption is big.Raising along with the degree of industrial electro gasification in recent years, economic degree of dependence to electric power has reached unprecedented height, supply falls short of demand to cause demand to electric energy, often can not satisfy the demand for the enterprise that with the electric energy is major impetus, and therefore electric cost also increases considerably; Secondly the drying unit of traditional dyeing machine is the oven dry of continous mode electrical heating in a narrow margin, its main body baking oven is the electrothermal wire heating, because heat-generating pipe directly is contained in around the main body case, heat around the main box to the middle part radiation, the heat radiation that causes its middle part to accept can be far below the heat radiation energy of accepting around its main box, and it is serious uneven to be heated, and causes with the band aberration, occur mistake of belt easily and be heated and variable color, another one is heated deficiency and decolours; In addition because traditional dyeing machine adopts an oven dry casing, guarantee that it is certain that ribbon can be dried the time that ribbon can stop at a certain temperature, so just limited interior output of unit interval, thereby production efficiency is low in case.

Summary of the invention

The objective of the invention is for overcoming above-mentioned defective, providing a kind of can effectively draw compensation and can reduce cost the Woven tape dyeing machine of enhancing productivity again to the ribbon flash baking after the dyeing the large-tonnage ribbon.

For achieving the above object, technical scheme of the present invention is: a kind of Woven tape dyeing machine, comprise the dyeing apparatus, drying unit and the material collecting device that set gradually, and differential device for stretching is set between drying unit and the material collecting device, this differential device for stretching comprises

First differential group, comprise that one first is motor-driven as first a roller group of integrally regulating its rotating speed; And

Passing through of being provided with subsequently ribbon links to each other with first differential group second differential group, comprise that one second is motor-driven as second a roller group of integrally regulating its rotating speed;

The first roller group comprises three rollers, and these three rollers are the delta structure arrangement;

The second roller group comprises five rollers, and these five rollers are two delta structures arrangements;

The second roller group rotating speed is different with the first roller group rotating speed.

Preferably, described drying unit has a plurality of drying bakers, and a plurality of drying bakers are horizontal, each drying baker all adopts the combustion gas heating, described drying baker comprises the oven dry casing, is furnished with the steam stove combustion chamber of blower fan, heats case, and the steam stove combustion chamber is arranged on the external side of drying baker, heats case and is arranged on the interior lower end of oven dry casing and communicates with the steam stove combustion chamber, heat upper box part the thermal source band is set, the oven dry box house is provided with many live-rollers with the transmission ribbon.

Preferably, described first motor and second motor are by Frequency Converter Control.

Preferably, describedly be arranged in last drying baker top blast pipe is set.

Preferably, the layout of described live-roller in drying baker makes ribbon be level and vertically alternately transmission in adjacent two drying bakers.

Beneficial effect of the present invention is: (1) can effectively draw the large-tonnage ribbon, thereby processes high-quality ribbon to satisfy the demand in market; (2) drying baker adopts combustion gas as heat energy, avoids can not satisfying fully owing to the electricity consumption that industrial high development produces the present situation of production demand effectively, has also reduced production cost; (3) owing to adopt a plurality of drying bakers, make the oven dry travel path of ribbon extend, obtaining under the same heat condition that ribbon can have bigger translational speed, thereby has improved production efficiency in certain temperature with in the regular hour; (4) owing to heat upper box part the thermal source band is set, make hot blast disperse to the oven dry box house equably, thus can be to large-tonnage wide cut ribbon or the processing of the oven dry after many ribbon dyes simultaneously in a narrow margin; (5) owing to have a plurality of steam stoves, can close the progress that one of them or two steam stoves are controlled production according to the arrangement of producing, have good flexibility.

Description of drawings

Fig. 1 is the structural representation of Woven tape dyeing machine of the present invention;

Fig. 2 is the differential device for stretching structural representation of described Woven tape dyeing machine of the present invention;

Fig. 3 is the drying unit structural representation of described Woven tape dyeing machine of the present invention.

The specific embodiment

The invention will be described further below in conjunction with accompanying drawing.

With reference to Fig. 1, Woven tape dyeing machine comprises dyeing apparatus I, the drying unit II and the material collecting device IV that set gradually, and differential device for stretching III is set between drying unit II and the material collecting device IV.

With reference to Fig. 2, differential device for stretching III comprise first differential group 1 and be provided with subsequently second differential group 2, the first differential group 1 be connected by ribbon to be drawn 3 with second differential group 2.

Comprise base 11, first motor 12 for first differential group 1, this motor 12 is through decelerator 13 drive roller 14, roller 15 and roller 16, roller 14, roller 15 and roller 16 can be used as integrally-regulated its rotating speed, and these three rollers are the delta structure arrangement.

Comprise base 21, second motor 22 for second differential group 2, this motor 22 links to each other with decelerator 24 through shaft coupling 23, thereby drive roller 25, roller 26, roller 27, roller 28 and roller 29, the roller group that these five rollers are formed can be used as integrally-regulated its rotating speed, and these five rollers are two delta structures arrangements.

Draw effect in order to reach, roller rotating speed on first differential group 1 is different with the roller rotating speed on second differential group 2, this is to realize by the output speed of controlling motor 12 and motor 22, motor 1 and motor 2 are by the Frequency Converter Control (not shown), when needs change the amount of drawing of ribbon, can adjust by frequency converter pair of rollers rotating speed.

With reference to Fig. 3, drying unit II, it is horizontal to have three drying baker 40, drying baker 50 and 60, three drying bakers of drying baker with ribbon oven dry, and each drying baker all adopts the combustion gas heating.

Drying baker 40 comprises oven dry casing 41, is furnished with the steam stove combustion chamber 43 of blower fan 42, heats case 44, steam stove combustion chamber 43 is arranged on oven dry casing 41 outsides, heating case 44 is arranged on the interior lower end of oven dry casing 41 and communicates with steam stove combustion chamber 43, heat case 44 tops thermal source band 45 is set, oven dry casing 41 inside are provided with many live-rollers 46 with the transmission ribbon, and blower fan 42 is driven by motor 421.

Drying baker 50 comprises that oven dry casing 51, two be furnished with the steam stove combustion chamber 53 of blower fan 52, two and heat case 54, two steam stove combustion chambers 53 are separately positioned on oven dry casing 51 outsides, two heat case 54 and are separately positioned on the interior lower end of oven dry casing 51 and communicate with relative steam stove combustion chamber 53, two heat case 54 tops thermal source band 55 all are set, oven dry casing 51 inside are provided with many live-rollers 56 with the transmission ribbon, and each blower fan 52 is driven by motor 521.

Drying baker 60 comprises oven dry casing 61, is furnished with the steam stove combustion chamber 63 of blower fan 62, heats case 64, steam stove combustion chamber 63 is arranged on oven dry casing 61 outsides, heating case 64 is arranged on the interior lower end of oven dry casing 61 and communicates with steam stove combustion chamber 63, heat case 64 tops thermal source band 65 is set, oven dry casing 61 inside are provided with many live-rollers 66 with the transmission ribbon, blower fan 62 is driven by motor 621, on drying baker 60 tops blast pipe 67 is set.

Drying baker 40, drying baker 50, drying baker 60 mutually independently have ribbon 3 to pass each other during work.

The layout of live-roller in drying baker in the drying baker makes ribbon be level and vertically alternately transmission in adjacent two drying bakers, ribbon 3 is the S trend under the guiding of live-roller in drying baker, it is that 800mm or many arrowbands that are equal to 800mm pass through simultaneously that the width of each oven dry casing and the length of live-roller can be held Breadth Maximum, and it is long-pending at the case internal heating surface that this arrangement mode has increased ribbon.During work, combustion gas is transported to hot blast by blower fan simultaneously in steam stove combustion chamber internal combustion and heats in the case, the thermal source band that heats on the case is a kind of special trapezoidal layout (not drawing among the figure), thereby can guarantee that the hot blast of being sent here by blower fan upwards disperses equably, to reach the purpose of ribbon thermally equivalent.And, can close the progress that one of them or two steam stoves are controlled production according to the arrangement of producing, have good flexibility.

During this dyeing machine work, ribbon 3 is dyeed by dyeing apparatus I, the ribbon of catching look is dried through drying baker 40, drying baker 50, the drying baker 60 of drying unit II, after the ribbon after the oven dry carries out differential drawing through differential device for stretching III, by the material collecting device rewinding.

Only being preferred embodiment of the present invention in sum, is not to be used for limiting practical range of the present invention.Be that all equivalences of doing according to the content of the present patent application claim change and modification, all should belong to technology category of the present invention.

Claims

1, a kind of Woven tape dyeing machine comprises the dyeing apparatus, drying unit and the material collecting device that set gradually, it is characterized in that: differential device for stretching is set between drying unit and the material collecting device, and this differential device for stretching comprises

2, Woven tape dyeing machine according to claim 1, it is characterized in that, described drying unit has a plurality of drying bakers, and a plurality of drying bakers are horizontal, each drying baker all adopts the combustion gas heating, described drying baker comprises the oven dry casing, is furnished with the steam stove combustion chamber of blower fan, heats case, the steam stove combustion chamber is arranged on the external side of drying baker, heating case is arranged on the interior lower end of oven dry casing and communicates with the steam stove combustion chamber, heat upper box part the thermal source band is set, the oven dry box house is provided with many live-rollers with the transmission ribbon.

3, ribbon drying unit according to claim 1 and 2 is characterized in that, first motor and second motor are by Frequency Converter Control.

4, ribbon drying unit according to claim 3 is characterized in that, describedly is arranged in last drying baker top blast pipe is set.

5, ribbon drying unit according to claim 4 is characterized in that, the layout of described live-roller in drying baker makes ribbon be level and vertically alternately transmission in adjacent two drying bakers.