CN101244543A - Sanding system of container soldering joint - Google Patents
Sanding system of container soldering joint Download PDFInfo
- Publication number
- CN101244543A CN101244543A CNA2007100733445A CN200710073344A CN101244543A CN 101244543 A CN101244543 A CN 101244543A CN A2007100733445 A CNA2007100733445 A CN A2007100733445A CN 200710073344 A CN200710073344 A CN 200710073344A CN 101244543 A CN101244543 A CN 101244543A
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- container
- sand
- sanding
- workshop section
- door
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- 238000005476 soldering Methods 0.000 title claims description 36
- 239000004576 sand Substances 0.000 claims abstract description 51
- 238000005422 blasting Methods 0.000 claims abstract description 34
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 238000005381 potential energy Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 54
- 238000003860 storage Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 11
- 238000004140 cleaning Methods 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 238000005488 sandblasting Methods 0.000 abstract description 14
- 238000003466 welding Methods 0.000 abstract 4
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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Abstract
The invention relates to a welding line sanding system for containers, which comprises a sand conveying workshop section, a sand separating workshop section, and a sanding workshop section which are all connected in sequence; wherein, the sanding workshop section comprises a door-shaped frame arranged on a container conveyor line for allowing the containers to pass through, and a plurality of electric shot-blasting devices arranged on the two sides and upper part of the door-shaped frame; the electric shot-blasting devices are arranged according to the container welding lines to be cleared, and the sand slinging openings of the electric shot-blasting devices are facing towards the container welding line to be cleared. The sand separating workshop section comprises a distribution bin, a distribution device for connecting the distribution bin and the electric shot-blasting devices; the distribution bin and the distribution device distribute the stored sands by use of potential energy, and the sand conveyor workshop section conveys the sand into the distribution bin. The welding line sanding system in the invention has the advantages of enhancing the energy utilization rate, realizing the fully mechanized sanding, getting rid of manual operations, improving the working environment for workers, stabilizing and further bettering the sanding quality compared with the pneumatic sand blasting system, and reducing the investment and operation costs compared with the pneumatic sand blasting system.
Description
Technical field
The present invention relates to a kind of container production weld cleaning system, particularly a kind of sanding system of container soldering joint.
Background technology
Existing container production line all is to adopt the pneumatic sand blasting system to carry out surface treatment to the top board weld seam of casing and side plate weld seam always, and there is following defective in existing container soldering joint pneumatic sand blasting system:
1, existing container soldering joint pneumatic sand blasting system converts electric energy to air pressure by air compressor can be stored in the compressed air, compressed air is delivered to the pneumatic sand blasting machine by pipeline, and the pneumatic sand blasting machine can convert the sand material at the air pressure of the air that will contract mechanical energy is to the cleaning of polishing of casing face of weld; Simultaneously, container soldering joint pneumatic sand blasting system need lay longer pipe road system and carry out compressed-air actuated transmission, and compressed-air actuated air pressure can lose in the compressed air delivery process greatly.Therefore, weld seam pneumatic sand blasting system has carried out twice conversion to energy, and in power conversion and course of conveying, efficiency of energy utilization is low, causes the significant wastage of the energy;
2, container soldering joint pneumatic sand blasting system sanding needs manually-operated sand rifle, and system's air pressure instability, its sanding quality are influenced by artifact and system's air pressure fluctuating factor;
3, workman's severe operational environment;
4, the investment of container soldering joint pneumatic sand blasting system is big, the operating cost height.
Summary of the invention
The technical problem to be solved in the present invention is, a kind of sanding system of container soldering joint is provided, and overcomes the above-mentioned defective of prior art, improves energy utilization rate and system's sanding quality, improves workman's working condition, investment of reduction system and operating cost.
The technical solution adopted for the present invention to solve the technical problems is: construct a kind of sanding system of container soldering joint, comprise the conveying of sand material workshop section, sub-sand workshop section and the sanding workshop section that connect successively, it is characterized in that: described sanding workshop section comprise be arranged on the container pipeline and make container from the door-shaped frame that wherein passes through, be arranged on this door-shaped frame structure on two sides and the electronic peener on the upper structure, the container soldering joint setting that described electronic peener is cleared up according to need, its sand material impelling outlet is towards the container soldering joint of needs cleaning; Described sub-sand workshop section comprises the branch feed bin and is connected this minute feed bin and the feeding-distribution device of described electronic peener, and described minute feed bin and feeding-distribution device utilize potential energy that the sand material of storage is carried out sub-material, and described sand material carries workshop section that the sand material is delivered in described minute feed bin.
In sanding system of container soldering joint of the present invention, described electronic peener comprises two electronic shot-blasting machines being arranged on two weld seams handling container roof plate both sides and container top beam of laterally on the described door-shaped frame upper structure respectively, is arranged on two electronic shot-blasting machines on this door-shaped frame one side structure and is arranged on structural two the electronic shot-blasting machines of this door-shaped frame opposite side, and two electronic shot-blasting machines on each side structure of this door-shaped frame are handled two weld seams of container side plate and top beam of laterally and side plate and bottom side beams respectively.
In sanding system of container soldering joint of the present invention, described electronic peener comprises two electronic shot-blasting machines that are arranged on two weld seams handling container roof plate both sides and container top beam of laterally on the described door-shaped frame upper structure respectively, be arranged on three electronic shot-blasting machines on this door-shaped frame one side structure and be arranged on structural three the electronic shot-blasting machines of this door-shaped frame opposite side, three electronic shot-blasting machines on each side structure of this door-shaped frame are handled container side plate and top beam of laterally respectively, two weld seams of side plate and bottom side beams and the weld seam of container bottom side beams and cross member.
In sanding system of container soldering joint of the present invention, described feeding-distribution device is for connecting the slide material pipe of described minute feed bin and described electronic peener.
In sanding system of container soldering joint of the present invention, described feeding-distribution device comprises get the raw materials ready storehouse and the slide material pipe that is connected this get the raw materials ready storehouse and described electronic peener.
In sanding system of container soldering joint of the present invention, the described storehouse quantity of getting the raw materials ready is two, is respectively the described electronic peener that is positioned at the same side and carries out feed.
In sanding system of container soldering joint of the present invention, described sand material carries workshop section to comprise sand material storage bin, bucket elevator, connect the slide material pipe of this storage bin and this bucket elevator lower end charging aperture and be connected the slide material pipe of this bucket elevator upper end discharging opening and described minute feed bin.
In sanding system of container soldering joint of the present invention, the slide material pipe that connects described storage bin and described bucket elevator lower end charging aperture is provided with puts the sand valve, and described sub-material warehouse discharging mouth place is provided with puts the sand valve.
Implement sanding system of container soldering joint of the present invention, compared with the prior art, its beneficial effect is:
1, system for once power conversion promptly finish sanding, energy utilization rate improves greatly;
2, the realization of system's sanding is Fully-mechanized, does not need manually-operated, has improved workman's working condition;
3, reduced system factor and artifact to reaching the influence of chiltern amount, the sanding steady quality also improves than the pneumatic sand blasting system;
4, system's output investment ratio pneumatic sand blasting system is low, and operating cost is handled one 40 forty equivalent unit 40 and saved 13.18 yuan than pneumatic sand blasting system, by 100,000 casees calculating of whole year production, but cost saving in a year reach 130 surplus ten thousand yuans.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples, in the accompanying drawing:
Fig. 1 is the positive elevational schematic view of a kind of embodiment of sanding system of container soldering joint of the present invention.
Fig. 2 is the side elevation schematic diagram of this embodiment of sanding system of container soldering joint of the present invention.
Fig. 3 is the I portion enlarged drawing among Fig. 2.
The specific embodiment
Fig. 1,2 shows a kind of embodiment of sanding system of container soldering joint of the present invention.As shown in Figure 1 and Figure 2, this sanding system of container soldering joint comprises the conveying of sand material workshop section, sub-sand workshop section and the sanding workshop section that connects successively.Sanding workshop section comprises the door-shaped frame 14 that is arranged on the container pipeline, be arranged on the electronic shot-blasting machine 3 on door-shaped frame 14 structure on two sides, 4,5 and 10,11,12, and be arranged on electronic shot- blasting machine 7 and 9 on door-shaped frame 14 upper structure, wherein, electronic shot- blasting machine 7,9 handle two weld seams of container roof plate both sides and container top beam of laterally respectively, electronic shot- blasting machine 3,4,5 and electronic shot- blasting machine 10,11,12 handle container side plate and top beam of laterally respectively, two weld seams of side plate and bottom side beams and the weld seam of container bottom side beams and cross member, the sand material impelling outlet of electronic shot-blasting machine is towards the container soldering joint of needs cleaning.When container passed through from door-shaped frame 14, electronic peener carries out sanding to the weld seam on the casing to be handled.
The sand material that falls behind the sanding is reclaimed in the storage bin 2 that is transported in the sand material conveying workshop section by existing sand material recycle section (comprise and reclaim feed bin 13, belt conveyer etc.).
The present invention adopts existing electronic shot-blasting machine, comprises motor, band transmission and shot-blasting machine body.
The container soldering joint that the quantity of electronic shot-blasting machine is cleared up as required is provided with.In other embodiments, can be according on the upper structure of door-shaped frame, structure on two sides, two electronic shot-blasting machines being set respectively, the layout of two weld seams of handling two weld seams, container side plate and top beam of laterally, side plate and the bottom side beams of container roof plate both sides and container top beam of laterally respectively is provided with electronic shot-blasting machine.
Sub-sand workshop section comprises branch feed bin 8 and by slipping material pipe 81 two storehouses 6 of getting the raw materials ready that are connected on the branch feed bin 8, the storehouse 6 of getting the raw materials ready expects that by slipping pipe connects the charging aperture of each the electronic shot-blasting machine that is positioned at its same side, realizes the stable supply of sand material.Divide feed bin 8 and the get the raw materials ready storehouse and the material pipe that slips thereof to utilize potential energy that the sand material of storage is carried out sub-material, saved equipment.
The quantity in storehouse 6 of getting the raw materials ready is provided with according to actual needs, and 3 or 4 storehouses 6 of getting the raw materials ready can be set, and is respectively electronic shot-blasting machine and carries out feed.
In other embodiments, sub-sand workshop section is made of with the slide material pipe that is connected branch feed bin 8 and each electronic shot-blasting machine charging aperture minute feed bin 8, also can realize the object of the invention.
Overhaul of the equipments or replacing for convenience is provided with on the slide material pipe that sub-material exports or the connection sub-material exports of minute feed bin 8 and puts the sand valve.
As shown in Figure 1 and Figure 2, the sand material is carried workshop section to comprise the slide material pipe 21 of sand material storage bin 2, bucket elevator 1, connection storage bin 2 and bucket elevator 1 lower end charging aperture and is connected bucket elevator 1 upper end discharging opening and the slide material pipe 101 that divides feed bin 8.
Be convenient control to the sand material in the storage bin 2, as shown in Figure 2, (also can in other positions that slip material pipe 21) be provided with and puts sand valve 22 in the lower end that slips material pipe 21.
It is the purpose that realizes the sand material improved and be delivered in the branch feed bin 8 that the sand material is carried workshop section, so the sand material carries workshop section can adopt multiple feeding structure, as adopting storage sand storehouse+inclined belt conveyor that the outlet band is put the sand valve sand material is delivered in the branch feed bin 8.
Claims (8)
1. sanding system of container soldering joint, comprise the conveying of sand material workshop section, sub-sand workshop section and the sanding workshop section that connect successively, it is characterized in that: described sanding workshop section comprise be arranged on the container pipeline and make container from the door-shaped frame that wherein passes through, be arranged on this door-shaped frame structure on two sides and the electronic peener on the upper structure, the container soldering joint setting that described electronic peener is cleared up according to need, its sand material impelling outlet is towards the container soldering joint of needs cleaning; Described sub-sand workshop section comprises the branch feed bin and is connected this minute feed bin and the feeding-distribution device of described electronic peener, and described minute feed bin and feeding-distribution device utilize potential energy that the sand material of storage is carried out sub-material, and described sand material carries workshop section that the sand material is delivered in described minute feed bin.
2. sanding system of container soldering joint as claimed in claim 1, it is characterized in that: described electronic peener comprises two electronic shot-blasting machines being arranged on two weld seams handling container roof plate both sides and container top beam of laterally on the described door-shaped frame upper structure respectively, is arranged on two electronic shot-blasting machines on this door-shaped frame one side structure and is arranged on structural two the electronic shot-blasting machines of this door-shaped frame opposite side, and two electronic shot-blasting machines on each side structure of this door-shaped frame are handled two weld seams of container side plate and top beam of laterally and side plate and bottom side beams respectively.
3. sanding system of container soldering joint as claimed in claim 1, it is characterized in that: described electronic peener comprises two electronic shot-blasting machines that are arranged on two weld seams handling container roof plate both sides and container top beam of laterally on the described door-shaped frame upper structure respectively, be arranged on three electronic shot-blasting machines on this door-shaped frame one side structure and be arranged on structural three the electronic shot-blasting machines of this door-shaped frame opposite side, three electronic shot-blasting machines on each side structure of this door-shaped frame are handled container side plate and top beam of laterally respectively, two weld seams of side plate and bottom side beams and the weld seam of container bottom side beams and cross member.
4. sanding system of container soldering joint as claimed in claim 1 is characterized in that: described feeding-distribution device is for connecting the slide material pipe of described minute feed bin and described electronic peener.
5. sanding system of container soldering joint as claimed in claim 1 is characterized in that: described feeding-distribution device comprises get the raw materials ready storehouse and the slide material pipe that is connected this get the raw materials ready storehouse and described electronic peener.
6. sanding system of container soldering joint as claimed in claim 5 is characterized in that: the described storehouse quantity of getting the raw materials ready is two, is respectively the described electronic peener that is positioned at the same side and carries out feed.
7. as the described sanding system of container soldering joint of one of claim 1 to 6, it is characterized in that: described sand material carries workshop section to comprise sand material storage bin, bucket elevator, connect the slide material pipe of this storage bin and this bucket elevator lower end charging aperture and be connected the slide material pipe of this bucket elevator upper end discharging opening and described minute feed bin.
8. sanding system of container soldering joint as claimed in claim 7 is characterized in that: the slide material pipe that connects described storage bin and described bucket elevator lower end charging aperture is provided with puts the sand valve, and described sub-material warehouse discharging mouth place is provided with puts the sand valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNA2007100733445A CN101244543A (en) | 2007-02-12 | 2007-02-12 | Sanding system of container soldering joint |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNA2007100733445A CN101244543A (en) | 2007-02-12 | 2007-02-12 | Sanding system of container soldering joint |
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CN101244543A true CN101244543A (en) | 2008-08-20 |
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Family Applications (1)
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CNA2007100733445A Pending CN101244543A (en) | 2007-02-12 | 2007-02-12 | Sanding system of container soldering joint |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103009261A (en) * | 2011-09-22 | 2013-04-03 | 中国国际海运集装箱(集团)股份有限公司 | Automatic sandblast system for carrying out sandblasting operations upon welding seams in containers |
CN104552025A (en) * | 2015-01-27 | 2015-04-29 | 西安嘉捷通机电技术工程有限公司 | Shot blasting machine for foundation ring of tower drum |
CN106965096A (en) * | 2017-04-07 | 2017-07-21 | 东方国际集装箱(连云港)有限公司 | A kind of automatic sanding device of adjustable container of sanding rifle |
CN111717550A (en) * | 2020-06-17 | 2020-09-29 | 吉林爱普罗斯饲料有限公司 | Multifunctional raw material storage system |
-
2007
- 2007-02-12 CN CNA2007100733445A patent/CN101244543A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103009261A (en) * | 2011-09-22 | 2013-04-03 | 中国国际海运集装箱(集团)股份有限公司 | Automatic sandblast system for carrying out sandblasting operations upon welding seams in containers |
CN104552025A (en) * | 2015-01-27 | 2015-04-29 | 西安嘉捷通机电技术工程有限公司 | Shot blasting machine for foundation ring of tower drum |
CN106965096A (en) * | 2017-04-07 | 2017-07-21 | 东方国际集装箱(连云港)有限公司 | A kind of automatic sanding device of adjustable container of sanding rifle |
CN111717550A (en) * | 2020-06-17 | 2020-09-29 | 吉林爱普罗斯饲料有限公司 | Multifunctional raw material storage system |
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Open date: 20080820 |