CN101224639A - Automatic forming banded extruder - Google Patents
Automatic forming banded extruder Download PDFInfo
- Publication number
- CN101224639A CN101224639A CNA2008100187794A CN200810018779A CN101224639A CN 101224639 A CN101224639 A CN 101224639A CN A2008100187794 A CNA2008100187794 A CN A2008100187794A CN 200810018779 A CN200810018779 A CN 200810018779A CN 101224639 A CN101224639 A CN 101224639A
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- workbench
- housed
- hydraulic jack
- automatic forming
- banded extruder
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Abstract
The invention provides an automatic forming bar extrusion machine, which relates to an equipment used for bar forming extruding and slicing for the bar material with various shapes of catalysts in petroleum chemical industry and carriers in fine chemical industry. The structure of the invention comprises an upper transverse beam, a base, an adjustable stanchion, a case, a workbench guideway, a workbench hydraulic oil cylinder, two material cylinders, a positioning swing rod, a discharging dolly, a main hydraulic oil cylinder, an upper die and a discharging hole plate. Owning to the main hydraulic oil cylinder, the workbench oil cylinder, the two material cylinders and the discharging dolly, the invention realizes synchronous implementation of jump-typed loading with dual cylinders, bar extrusion, slicing and discharging; the bar material has beautiful appearance and good concentricity, and the forming length and the forming strength of the bar material can be freely adjusted; the invention can be suitable for the requirement of the catalysts, carriers and equipments of different products in the petroleum chemical industry, and can realize fully automatic continuous production of bar extrusion forming, slicing and discharging, with high production efficiency and adjustable working reciprocating period.
Description
Technical field
What automatic forming banded extruder of the present invention related to is a kind of petroleum chemical industry catalyst and fine chemistry industry carrier different shape billot moulding extrusion and slitting equipment, is specially adapted to vanadium catalyst different shape billot moulding extrusion and slitting.
Background technology
Petroleum chemical industry catalyst and the moulding of fine chemistry industry carrier billot at present extruded and adopted single cylinder extrusion modling, artificial slitting or blade slitting, inefficiency, reinforced and extruding can not be carried out synchronously, operation cycle is longer, efficient is low, can not satisfy the production in enormous quantities needs, and labor strength is bigger.
Summary of the invention
The objective of the invention is provides a kind of automatic forming banded extruder at above-mentioned weak point, adopt two material cylinder twin-tub leapfrog formula material loadings, extrusion, slitting, dischargings to carry out synchronously, billot molded appearance U.S., good concentricity, billot moulding length and intensity can be regulated, and are applicable to the catalyst and the preparing carriers requirement of petrochemical industry different product.Can realize automatic moulding extrusion, slitting, the full-automatic production continuously of discharging, the production efficiency height, the work oscillation cycle can be regulated.
Automatic forming banded extruder takes following scheme to realize: the automatic forming banded extruder structure comprises entablature, base, adjustable column, cabinet, workbench, guide rail, workbench hydraulic jack (auxiliary oil cylinder), two material cylinders, locatees fork, goes out trolley, main hydraulic jack, go up die head, discharging orifice plate.The discharging orifice plate is provided with difform discharge openings such as several cylinders shape, annular, three lobe cylindricalitys, quincunx, rhombus.Adjustable column is housed on the base, and entablature is equipped with on adjustable column top, and entablature can be by adjustable post adjustment upper-lower position and horizontal level.Main hydraulic jack is housed on the entablature, hydraulic piston, piston rod are housed in the main hydraulic jack, main hydraulic jack is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.Last die head is contained in main hydraulic jack bottom, links to each other with piston rod.Cabinet is contained in base top, and cabinet top is provided with guide rail, and workbench is equipped with on guide rail top, and the workbench bottom is provided with guide-track groove, and workbench slides along guide rail.Two material cylinders are equipped with on workbench top, and the material cylinder has the material cylinder body, and both sides, material cylinder body top are provided with davit, and davit is installed on the workbench.The material inferior part of the cylinder block is equipped with discharging orifice plate installation sleeve, and the discharging orifice plate is contained in the reclaiming plate installation sleeve of material inferior part of the cylinder block.The location fork all is equipped with in the workbench both sides, and fork upper end, location flexibly connects by pivot pin and workbench, and fork lower end, location is connected with chassis active by pivot pin.In cabinet one side the workbench hydraulic cylinder leg is housed, the workbench hydraulic jack is housed on the workbench hydraulic cylinder leg, piston, piston rod are housed in the workbench hydraulic jack, piston rod and workbench flexibly connect, be used for push work platform and move back and forth, reach accurate location purpose by the location fork.The workbench hydraulic jack is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.Go out on the guide rail installing plate that trolley is contained in base top, go out trolley and have vehicle frame, initiatively transmission roller, driven transmission roller are equipped with in vehicle frame top, initiatively between transmission roller and the driven transmission roller driving-belt is housed, in vehicle frame one side frequency control motor is housed, on the frequency control motor output shaft belt pulley is housed, by belt pulley transmission active transmission roller, the running of drive driving-belt, the billot that cut-out and transmission are extruded.In the vehicle frame bottom roller is housed, roller is contained on the discharging vehicle guide that is provided with on the guide rail installing plate, and roller can roll on the discharging vehicle guide, is convenient to change the discharging orifice plate of extruded material.
Vehicle guide is contained on the guide rail installing plate, and the adjusting bolt is housed on the guide rail installing plate, is used to regulate guide rail installing plate height, is convenient to regulate dolly installing plate height, is used to regulate automatic forming banded extruder extruded material moulding billot length.
Operation principle
In automatic forming banded extruder when work, at first pack the bulk cargo of the catalyst that configures or fine chemistry industry support material or group's material in one of them material cylinder, automatic forming banded extruder workbench hydraulic jack work simultaneously, the material cylinder that material is housed is passed last die head below, the last die head of automatic forming banded extruder is pushed down into the material cylinder in main hydraulic jack effect, material extrusion molding billot from the discharging orifice plate of material cylinder is cut off by driving-belt, billot after the cut-out is exported through driving-belt, can adjust trolley guide rail high and low position by regulating base upper rail installing plate height, coming needs to regulate billot length by design.After the material in the material cylinder has squeezed, last die head returns to main hydraulic jack bottom in the material cylinder, the work of workbench hydraulic jack, the material cylinder that has squeezed material is passed a side, make another material cylinder that material is housed move on to the die head bottom, last die head is pushed down into the material cylinder in main hydraulic jack effect and extrudes billot.Can in passing the material cylinder of a side, add bulk cargo or group's material this moment, after material has squeezed in the material cylinder, last die head returns to main hydraulic jack bottom in the material cylinder, the material cylinder that the workbench hydraulic jack will install material again is withdrawn into the die head lower position, last die head is under main hydraulic jack effect, entered new round material extrusion work again, and so forth the automatic moulding extrusion.Automatic forming banded extruder can supportingly have the PLC programmable control system, can be to each hydraulic jack, go out trolley and complete machine and carry out programmable control, to realize the full-automatic molding extrusion.
Reasonable in design, the compact conformation of automatic forming banded extruder, owing to adopt main hydraulic jack, workbench oil cylinder (secondary hydraulic jack), two material cylinders, go out trolley, realization twin-tub leapfrog formula material loading, extrusion, slitting, discharging are carried out synchronously, billot molded appearance U.S., good concentricity, billot moulding length and intensity can be regulated arbitrarily, are applicable to the catalyst and the preparing carriers requirement of petrochemical industry different product.Can realize that automatic moulding extrusion, slitting, discharging full automatic mechanical produce continuously, the production efficiency height, the work oscillation cycle can be regulated, and operating time phase adjustable range is 1～3 minute weekly.
Description of drawings
The invention will be further described below with reference to accompanying drawing.
Fig. 1 is the automatic forming banded extruder structural representation.
Fig. 2 is the material cylinder schematic diagram of automatic forming banded extruder.
Fig. 3 is the material cylinder and the discharging orifice plate cutaway view of automatic forming banded extruder.
Fig. 4 be automatic forming banded extruder go out the trolley front view.
Fig. 5 be automatic forming banded extruder go out the trolley vertical view.
The specific embodiment
With reference to accompanying drawing 1～5, the automatic forming banded extruder structure comprises entablature 12, base 16, adjustable column 11, cabinet 9, workbench 4, guide rail 10,2, two material cylinders 5 of workbench hydraulic jack (auxiliary oil cylinder), location fork 8, goes out trolley, main hydraulic jack 13, goes up die head 15, discharging orifice plate 28.Adjustable column 11 is housed on the base 16, and entablature 12 is equipped with on adjustable column 11 tops, and entablature 12 can be regulated upper-lower position and horizontal level by adjustable column 11.Main hydraulic jack 13 is housed on the entablature 12, hydraulic piston, piston rod 14 are housed in the main hydraulic jack 13, main hydraulic jack 13 is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.Last die head 15 is contained in main hydraulic jack 13 bottoms, links to each other with piston rod 14.Cabinet 9 is contained in base 16 tops, and cabinet 9 tops are provided with guide rail 10, and workbench 4 is equipped with on guide rail 10 tops, and workbench 4 bottoms are provided with guide-track groove, and workbench 4 slides along guide rail 10.Two material cylinders 5 are equipped with on workbench 4 tops, and material cylinder 5 has the material cylinder body, and both sides, material cylinder body top are provided with davit 7, and davit 7 is installed on the workbench 4 by expansion mandrel bearing 6.The material inferior part of the cylinder block is equipped with discharging orifice plate installation sleeve 27, and discharging orifice plate 28 is contained in the reclaiming plate installation sleeve 27 of material inferior part of the cylinder block.Discharging orifice plate 28 is provided with several discharge openings 29.Location fork 8 all is equipped with in workbench 4 both sides, and fork 8 upper ends, location flexibly connect by pivot pin and workbench 4, and fork 8 lower ends, location flexibly connect by pivot pin and cabinet 9.In cabinet 9 one sides workbench hydraulic cylinder leg 1 is housed, workbench hydraulic jack 2 is housed on the workbench hydraulic cylinder leg 1, piston, piston rod 3 are housed in the workbench hydraulic jack 2, piston rod 3 flexibly connects with workbench 4, be used for push work platform 4 and move back and forth, reach accurate location purpose by location fork 8.Described workbench hydraulic jack 2 is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.
Go out on the guide rail installing plate 18 that trolley is contained in base 16 tops, go out trolley and have vehicle frame 24, initiatively transmission roller 20, driven transmission roller 21 are equipped with in vehicle frame 24 tops, initiatively between transmission roller 20 and the driven transmission roller 21 driving-belt 26 is housed, in vehicle frame 24 1 sides frequency control motor 17 is housed, on frequency control motor 17 output shafts belt pulley is housed, by belt pulley 22 transmissions active transmission roller, drive driving-belt 26 runnings, the billot that cut-out and transmission are extruded.In vehicle frame 24 bottoms roller 23 is housed, roller 23 is contained on the discharging vehicle guide 19 that is provided with on the guide rail installing plate 18, and roller 23 can roll on discharging vehicle guide 19, is convenient to change the discharging orifice plate 28 of extruded material.Driven transmission roller 21 is installed on the adjustable mounting bracket 30, can regulate distance between active transmission roller 20 and the driven transmission roller 21 by regulating adjustable mounting bracket 30, regulates driving-belt 26 degrees of tightness.Cleaning rubbing board 31 is housed on the adjustable mounting bracket 30, is used to clean driving-belt 26.
Described discharging orifice plate 28 is provided with several discharge openings 29, and that discharge opening 29 is set to is cylindrical, annular, a kind of in the three lobe cylindricalitys, quincunx, rhombus.
Claims (8)
1. automatic forming banded extruder is characterized in that structure comprises entablature, base, adjustable column, cabinet, workbench, guide rail, workbench hydraulic jack, two material cylinders, locatees fork, goes out trolley, main hydraulic jack, goes up die head, discharging orifice plate; Adjustable column is housed on the base, and entablature is equipped with on adjustable column top, and main hydraulic jack is housed on the entablature, and hydraulic piston, piston rod are housed in the main hydraulic jack, and last die head is contained in main hydraulic jack bottom, links to each other with piston rod; Cabinet is contained in base top, cabinet top is provided with guide rail, workbench is equipped with on guide rail top, and the workbench bottom is provided with guide-track groove, and workbench slides along guide rail, two material cylinders are equipped with on workbench top, the material cylinder has the material cylinder body, and both sides, material cylinder body top are provided with davit, and davit is installed on the workbench, the material inferior part of the cylinder block is equipped with discharging orifice plate installation sleeve, and the discharging orifice plate is contained in the reclaiming plate installation sleeve of material inferior part of the cylinder block; The location fork all is equipped with in the workbench both sides, and fork upper end, location flexibly connects by pivot pin and workbench, and fork lower end, location is connected with chassis active by pivot pin; In cabinet one side the workbench hydraulic cylinder leg is housed, the workbench hydraulic jack is housed on the workbench hydraulic cylinder leg, piston, piston rod are housed in the workbench hydraulic jack, piston rod and workbench flexibly connect; Go out on the guide rail installing plate that trolley is contained in base top, go out trolley and have vehicle frame, initiatively transmission roller, driven transmission roller are equipped with in vehicle frame top, initiatively between transmission roller and the driven transmission roller driving-belt is housed, in vehicle frame one side frequency control motor is housed, on the frequency control motor output shaft belt pulley is housed, by belt pulley transmission active transmission roller, the running of drive driving-belt, the billot that cut-out and transmission are extruded, in the vehicle frame bottom roller is housed, roller is contained on the discharging vehicle guide that is provided with on the guide rail installing plate.
2. automatic forming banded extruder according to claim 1 is characterized in that described main hydraulic jack is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.
3. automatic forming banded extruder according to claim 1 is characterized in that described workbench hydraulic jack is equipped with hydraulic oil into and out of oil pipe, and the liquid inlet and outlet pressuring oil pipe is connected with the hydraulic power unit assembly.
4. automatic forming banded extruder according to claim 1 is characterized in that described discharging orifice plate is provided with several discharge openings, and that discharge opening is set to is cylindrical, annular, a kind of in the three lobe cylindricalitys, quincunx, rhombus.
5. automatic forming banded extruder according to claim 1 is characterized in that described davit is installed on the work top by the expansion mandrel bearing.
6. automatic forming banded extruder according to claim 1 is characterized in that on the described guide rail installing plate adjusting bolt being housed.
7. automatic forming banded extruder according to claim 1 is characterized in that described driven transmission roller is installed on the adjustable mounting bracket.
8. automatic forming banded extruder according to claim 7 is characterized in that being equipped with on the described adjustable mounting bracket cleaning rubbing board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100187794A CN100572042C (en) | 2008-01-23 | 2008-01-23 | Automatic forming banded extruder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2008100187794A CN100572042C (en) | 2008-01-23 | 2008-01-23 | Automatic forming banded extruder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101224639A true CN101224639A (en) | 2008-07-23 |
| CN100572042C CN100572042C (en) | 2009-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2008100187794A Expired - Fee Related CN100572042C (en) | 2008-01-23 | 2008-01-23 | Automatic forming banded extruder |
Country Status (1)
| Country | Link |
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| CN (1) | CN100572042C (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934440A (en) * | 2014-03-26 | 2014-07-23 | 金丰（中国）机械工业有限公司 | Press machine |
| CN105034439A (en) * | 2015-06-30 | 2015-11-11 | 安徽铸星机械制造有限公司 | Split type press machine |
| CN109081762A (en) * | 2017-12-13 | 2018-12-25 | 北京航空航天大学 | A kind of three-stage spiral shell pressing molding device |
| CN109624004A (en) * | 2018-11-30 | 2019-04-16 | 颍上县皖佳保木业有限责任公司 | Shaping equipment is used in a kind of processing of timber |
| CN110561805A (en) * | 2019-09-26 | 2019-12-13 | 湖北锐邦光电科技有限公司 | adjustable full-automatic thermal shaping equipment |
| CN111098116A (en) * | 2019-12-27 | 2020-05-05 | 重庆秦嵩科技有限公司 | Assembling device for interface processing module |
| CN112078171A (en) * | 2019-06-14 | 2020-12-15 | 中国石油化工股份有限公司 | Orifice plate switching assembly of bar extruder and bar extruder comprising same |
-
2008
- 2008-01-23 CN CNB2008100187794A patent/CN100572042C/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934440A (en) * | 2014-03-26 | 2014-07-23 | 金丰（中国）机械工业有限公司 | Press machine |
| CN105034439A (en) * | 2015-06-30 | 2015-11-11 | 安徽铸星机械制造有限公司 | Split type press machine |
| CN109081762A (en) * | 2017-12-13 | 2018-12-25 | 北京航空航天大学 | A kind of three-stage spiral shell pressing molding device |
| CN109081762B (en) * | 2017-12-13 | 2020-07-14 | 北京航空航天大学 | Three-section type screw press forming device |
| CN109624004A (en) * | 2018-11-30 | 2019-04-16 | 颍上县皖佳保木业有限责任公司 | Shaping equipment is used in a kind of processing of timber |
| CN112078171A (en) * | 2019-06-14 | 2020-12-15 | 中国石油化工股份有限公司 | Orifice plate switching assembly of bar extruder and bar extruder comprising same |
| CN110561805A (en) * | 2019-09-26 | 2019-12-13 | 湖北锐邦光电科技有限公司 | adjustable full-automatic thermal shaping equipment |
| CN111098116A (en) * | 2019-12-27 | 2020-05-05 | 重庆秦嵩科技有限公司 | Assembling device for interface processing module |
| CN111098116B (en) * | 2019-12-27 | 2021-10-29 | 重庆秦嵩科技有限公司 | Assembling device for interface processing module |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100572042C (en) | 2009-12-23 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20091223 Termination date: 20110123 |