The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with concrete diagram, further set forth the present invention.
Referring to Fig. 1, a kind of air lay dry method paper machine, comprise by behind the forward direction successively rack-mounted leftover pieces discongest with adding set 3, Time of Fluff Slurry fluffer 4, meldable fibre shredding and conveying and metering device, powder adding set 1, shaped device 2, unwinding device 7, precompressed hot-rolling group 5, an embossing device 6, go up size applicator 8, preheating and drying case 10, down size applicator 12, solidify drying box 13, ripening device used 9, calendering device 11, cooling device 14, preheating and drying case 10 and to solidify drying box 13 be rack-mounted box-type drying case wherein.
Frame can be the monolithic construction of any dismounting, constitute by parts such as crossbeam, straining beam, columns, each several part is all used Bolt Connection, adopt unified gauge, and apply mechanically ministry standard, and all live-roller 15 bearing centres adopt same size, and the roller of same specification can exchange arbitrarily, each several part width reference for installation unanimity, production is installed very convenient.
Referring to Fig. 2, Time of Fluff Slurry fluffer 4 is basic identical with existing fluffer, and have the charging aperture 44 of a Time of Fluff Slurry and two groups of feed rollers 41 up and down at least, adopt a kind of form rotor or two or more form combined rotor 42 in hammer slice type, saw-blade type, needle teeth type, the card clothing formula, by the gap between micron adjustable diameter and screw adjusting mechanism adjusting rotor 42 and the stator 43, two groups of feed rollers 41 feeding simultaneously up and down, also feeding separately, drive motors employing AC frequency conversion driving motor.Time of Fluff Slurry need be carried out necessary metering before discongesting; Metering method is to adopt by regulating the drive motors rotating speed, and the linear velocity of controlling feed roller realizes.
Referring to Fig. 3, discongesting with adding set 3 and above-mentioned Time of Fluff Slurry fluffer of leftover pieces is basic identical, also be to have a charging aperture 31 at least, adopt a kind of form rotor or two or more form combined rotor 32 in hammer slice type, saw-blade type, needle teeth type, the card clothing formula, by the gap between micron adjustable diameter and screw adjusting mechanism adjusting rotor 32 and the stator 33, drive motors adopts the AC frequency conversion driving motor.
The meldable fibre shredding is opened bag with the conveying and metering device with the fiber of existing nonwoven fabric, opener is identical, is not described in detail at this.It can satisfy the needs that dry method paper of the present invention is produced fully, and this meldable fibre shredding and conveying and metering device through shredding, conveying, storage, metering with again after the shredding, are delivered to the charging aperture of shaped device 2 with meldable fibre by conveying equipment.
Discongest and the adding set 3 of leftover pieces also will be delivered to meldable fibre shredding and conveying and metering device through the leftover pieces of discongesting by conveying equipment.
The Time of Fluff Slurry that Time of Fluff Slurry fluffer 4 is discongested also is delivered to the charging aperture of shaped device 2 by conveying equipment.
Conveying equipment can be multiple conveying equipment, as the conveying equipment that is made of pipeline and pump.These all are well-known to those skilled in the art, are not described in detail at this.
As shown in Figure 4, be installed on the frame and be positioned at shaped device 2 preceding powder adding sets 1 and adopt cylinder mode, its discharging opening 1a is connected by the charging aperture of charging line with shaped device 2.By after regulating metering roll 1c among the aggregate tube 1b and measuring, deliver to the charging aperture of shaped device 2 by charging line, again by the former screen drum in the shaped device 2, finish the process of even interpolation.
Certainly, the specific use powder can directly be delivered to the charging aperture of shaped device 2 by charging line, again by the sieve of the cylinder in the shaped device 2, finishes the process of even interpolation.
It can be artificial that the specific use powder is transported to powder adding set 1, also can be automatic.During automatic transport, adopt a vacuum transportation device that is connected with powder adding set 1 to carry, vacuum transportation device is directly delivered to powder adding set 1 to the specific use powder, through the sub-distribution again of powder adding set 1, adds in the aggregate tube 1b of powder adding set 1.
For can various specific use powder are even, before vacuum transportation device, connect a mixing arrangement, after the powder of mixing arrangement with various specific uses, be delivered directly in the powder adding set 1 by this vacuum transportation device, carry out sub-distribution again.
Above-mentioned vacuum transportation device and mixing arrangement are existing vacuum transportation device and mixing arrangement, are not described in detail at this.
Dry method paper for energy production plurality of specifications, in the front side of shaped device 2 or/and rear side or/and be provided with rack-mounted unwinding device 7 between per two shaped devices 2, referring to Fig. 1, unwinding device 7 is arranged on the front side of shaped device 2, be wound with dissimilar width of cloth shape coiled materials on the winding up roller of unwinding device 7, the let off roll of unwinding device 7 is applied to the width of cloth shape coiled material of reeling on the winding up roller on the paper web.The drive motors of unwinding device 7 adopts the AC frequency conversion driving motor.The concrete structure of unwinding device 7 is with existing unwinding device, and those skilled in the art are readily appreciated that, no longer are described in detail at this.Use unwinding device 7 can add preformed other type width of cloth shape coiled material, form the composite molding fiber web of certain property.
Referring to Fig. 1, shaped device 2 comprises a mobile forming web 21, brush net arrangement 22 and is installed in the moulded head 23 of forming web 21 tops and the forming vacuum case 24 of forming web 21 belows.
Referring to Fig. 5, moulded head 23 comprises an air intake cover 231, be positioned at air intake cover 231 two cylinders sieve 237, blackage clearing flow dredging apparatus 232, be positioned at the air inlet 233 on the air intake cover 231, the sealed roller 234 that is positioned at air intake cover 231 both sides, the aciculiform spring roll of breaing up 235 that is positioned at each cylinder sieve 237, the damper 236 that is positioned at air inlet 233, air intake cover 231 is the airtight hollow container of a upper and lower opening, content is a flow air, it is air through purifying humidification or drying, be used to form certain briquetting pressure, make the fiberizing process more smooth and easy.
Air intake cover 231 is provided with blackage clearing flow dredging apparatus 232 and the damper 236 with even distributing wind function, makes stable inlet air even, easy to adjust.
The air conditioning treatment box of serial connection one air on the air pipe line of the air inlet 233 of the air intake cover 231 of connection moulded head 23, this air conditioning treatment box is substantially the same with existing air conditioning treatment box, and it comprises the filtration feed system of heat exchanger, humidification nozzle, clarifier, water fender and temperature and humidity control system and water.Air is by air conditioning treatment box cooling or heat up, purify humidification or dry handle after, enter into moulded head 23 by air pipe line from the air inlet 233 of air intake cover 231.
The circumferential surface of cylinder sieve 237 has perforate, and perforate is pass or seam type; Cylinder sieve 237 and aciculiform spring roll 235 configurations motor driver separately drive counter-rotating; Side at cylinder sieve 237 is provided with charging aperture 238, and this charging aperture 238 is connected with a conveying fan.The material that is used for moulding is sent in the cylinder sieve 237 from charging aperture 238 by its conveying fan, 235 pairs of fibers of aciculiform spring roll further separate to be broken up, sieve the perforate of 237 circumferential surfaces by cylinder, pass through the swabbing action of forming vacuum case 24 again, evenly fall on the mobile forming web 21 forming on the paper web, finish forming process.
Forming vacuum case 24 is provided with suction opeing 241, and this suction opeing 241 is connected with the vacuum system of whole air lay dry method paper machine, vacuumizes.Forming vacuum case 24 is provided with the volume adjusting apparatus that can regulate arbitrarily, and the vacuum of forming vacuum case 24, exhausting amount can be regulated arbitrarily down in working order, do not handle and do not need to shut down.
Forming web 21 adopts independently for no reason that drive manner is looped around on the roller 15, and referring to Fig. 6, the tensioning apparatus 211 of forming web 21 is a pneumatic tensioning device, and it comprises rack-mounted cylinder 2111 and swing arm 2112, and roller 15 is installed in the swing arm 2112.It adopts compressed air-driven cylinder 2111, by swing arm 2112 pressure that cylinder 2111 produces is delivered on the roller 15, and forming web 21 is produced tension force; Regulate compressed-air actuated pressure, can realize the adjustment of forming web 21 tension force, can guarantee the constant of forming web 21 tension force once setting up.
Referring to Fig. 7, the automatic deviation rectifying device 212 of forming web 21 comprises the air spring 2121 that respectively is contained in roller 15 both sides, air spring 2121 is connected by the air compression system of controller with air lay dry method paper machine, the structure of controller is identical with existing Pneumatic controller, is well known to those skilled in the art.Controller can be adjusted air spring 2121 air pressure of roller 15 both sides automatically according to forming web 21 ruuning situations, regulates the position of roller 15, realizes the net correction.The design of automatic deviation rectifying device 212 is very easy to the installation and maintenance of roller 15.
Referring to Fig. 8, the brush net arrangement 213 of forming web 21 comprises two counter-rotational powerful brush roll 2131, drive drive motors that two powerful brush roll 2131 rotate and transmission device, air exhauster, drive motors and transmission device drive two powerful brush roll 2131 counter-rotation, the foreign material such as fiber that stick on the forming web 21 are peeled off, be drained into the exhaust main of air lay dry method paper machine through air exhauster.
Be provided with the collection and the recycling and processing device of a last opening fiber slurry knot in the side of shaped device 2, the collection of this end opening fiber slurry knot and the structure of recycling and processing device are with the collection and the recycling and processing device of the last opening fiber slurry knot of nonwoven fabric, know to those skilled in the art, be not described in detail at this.The collection of this end opening fiber slurry knot is connected by transport with the conveying and metering device with the meldable fibre shredding with recycling and processing device.This transport is made of conveyance conduit and delivery pump, and transport is transported to last opening fiber slurry knot in meldable fibre shredding and the conveying and metering device and carries out shredding again and utilization.
Referring to Fig. 9, shaped device 2 is a high speed wide cut former, and it comprises a forming vacuum case 24 that is positioned at the forming head 23 of forming web 21 tops and is positioned at forming net 21 belows.
In moulded head 23, comprise two cylinder sieves 237, two cylinder sieves 237 drive rotation down by cylinder sieve mobile device (not shown), two cylinders sieve 232 direction of rotation and are different from traditional rotation in opposite directions, both direction of rotation are identical, and opposite with the direction of rotation of forming web 21 driven rollers.
Be provided with in the end of cylinder sieve 237 with contain fiber and Air mixing air flow jetting to cylinder sieve 232 inside charging aperture 238, be used to reclaim recovery approach (not shown), the air-flow circulation canal (not shown) of not discongesting fiber fully, the special feature of this high speed wide cut former is, cancelled traditional air intake cover 231, and cylinder sieve 237 tops be provided with one can introduce humidification the air-supply arrangement (not shown) that flows freely air.Described air-supply arrangement connects a flow regulator (not shown).
Be provided with aciculiform spring roll 235 and drive its rotation by aciculiform spring roll mobile device (not shown) in cylinder sieve 237, the direction of rotation of aciculiform spring roll 235 is opposite with the direction of rotation of cylinder sieve 232.Cylinder sieve mobile device and aciculiform spring roll mobile device are the cylinder sieve mobile device and the aciculiform spring roll mobile device of adjustable speed.
Respectively be provided with a sealed roller 234 in the rear and front end of moulded head 23.Sealed roller 234 connects a sealed roller apparatus for adjusting position (not shown), carries out position adjustments under driving by the sealed roller apparatus for adjusting position.
This high speed wide cut former the cylinder of forming head 23 sieve 237 tops by air-supply arrangement and flow regulator introduce humidification flow freely air, the fiber of spurting in the cylinder sieve 237 that contains is separated with the Air mixing air-flow, by the humidification in the cylinder sieve 237 shredding that flows freely air draught and aciculiform spring roll 235 and screening function finish the air-laid process.Break away from fiber behind the air-flow under the suction of vacuum forming case 24 continuously evenly shakedown be sprinkled upon on the forming net, thereby form other composite (as nonwoven fabric etc.) of paper web or similar paper web shape.
Use this device, can obtain high production capacity and form the better paper web of the uniformity or other composite of similar paper web shape (as nonwoven fabric etc.).Because the air-flow that sucks on forming head top can guarantee the uniformity of air-flow because there is not the additional air flow pipeline.
Be used to reclaim the recovery approach of not discongesting fiber fully, this recovery approach connects the collection and the recycling and processing device (not shown) of last opening fiber slurry knot, and collection by this end opening fiber slurry knot and recycling and processing device can be delivered to fibre-opening unit having to the fiber of not discongesting fully and carry out entering in the cylinder sieve 237 after the secondary shredding again and utilize.The problem that has defective with product in the solution legacy equipment.
The air-flow circulation canal can make the fiber that do not have timely sedimentation and discongest bad slurry knot or the fibrous mass that condenses together because of electrostatic interaction circulates in this passage, thereby obtain discongesting once more, avoided web type material can produce the problem of a small amount of block.
This high speed wide cut former realizes producing the quick conversion between the different products by the rotating speed of adjusting cylinder sieve 237 and aciculiform spring roll 235 and the position that seals rod 234.
Above-mentioned high speed wide cut former is outside equipped with the cleaning plant 239 with sealing function at cylinder sieve 237, be provided with the air current spray nozzle (not shown) in this cleaning plant 239, this air current spray nozzle connects a stream pressure flow regulator (not shown) by pipeline.
This cleaning plant 239 can be cleared up the fiber that cylinder sieves 237 surfaces, can play a kind of sealing function again, to improve the vacuum efficiency of forming vacuum case 24.
Cleaning plant 239 can be positioned at a side on cylinder sieve 237 outer tops or the centre position that two cylinders sieve 238 tops.And air current spray nozzle is positioned at the bottom or the following side of cleaning plant 239, and the air-flow that air current spray nozzle blows out sieves 237 radius of a circle directions along cylinder and moves.Cleaning plant 239 and cylinder sieve the 237 relative sides for to sieve the intrados that 237 circumference adapt with cylinder.
Cleaning plant 239 also can connect an apparatus for adjusting position (not shown), by this apparatus for adjusting position, can adjust the position of cleaning plant 239, between the intrados that guarantees cleaning plant 239 and rotary strainer net 237 outer circumference surfaces a rational gap to be arranged.Adopt after such measure, can accomplish the anti-fiber laydown of cleaning plant 239 self, and production capacity is greatly enhanced, the uniformity of final products also is significantly improved.
For the vortex phenomenon of forming head inside, guarantee good forming quality, be provided with deflector 239a in the both sides of forming head 23, the deflector 239a first half is perpendicular to forming web 21, and Lower Half is pressed certain inclined at inclination angles in the traffic direction of forming web 21.Lower Half at deflector 239a connects an angle regulator (not shown), regulates the angle of inclination of deflector 239a by this angle regulator.
Forming vacuum case 24 comprises a casing, on casing, offer suction opeing 241 and air-flow suction inlet 242, air-flow suction inlet 242 is positioned at forming web 21 bottoms, suction opeing 241 connects an air exhauster (not shown), in casing, be provided with air uniform plate, air uniform plate comprises the oblique air uniform plate 243 that is positioned at the casing both sides and is positioned in the middle of the two oblique air uniform plates 243, and air uniform plate 244 in the middle of spaced.
Oblique air uniform plate 243 and middle air uniform plate 244 are vertically arranged in casing or are transversely arranged.Be connected a position and angle regulator on oblique air uniform plate 243 and the middle air uniform plate 244.Can regulate the position and the angle of oblique air uniform plate 243 and middle air uniform plate 244 by this position and angle regulator.
Because cleaning plant of the present invention can be used with cylinder sieve 237 better, promptly can clear up cylinder sieve 237, can prevent effectively that again fiber from flying upward outside shaped device 2.Cleaning plant 239 by regulating cylinder sieve 237 or sealing device can guarantee the air quality in the production space, avoid producing dust pollution.
Above-mentioned cylinder sieve 239, cylinder sieve mobile device, be used to reclaim the recovery approach of not discongesting fiber fully, the air-flow circulation canal, air-supply arrangement, flow regulator, aciculiform spring roll 235, the cylinder sieve mobile device of adjustable speed and nail roller mobile device, sealed roller 234, sealing rod apparatus for adjusting position, cleaning plant 239, the apparatus for adjusting position of cleaning plant, air current spray nozzle, the stream pressure flow regulator, the angle regulator of deflector 239a, air uniform plate 243,244 position and angle regulator are well known to those skilled in the art, and are not described in detail at this.
Referring to Figure 10 and Figure 11, precompressed hot-rolling group 5 comprises rack-mounted hot-rolling 51, rubber roll 52, swing arm 53, air spring 54, and air spring 54 is connected with swing arm 53 lower ends, and air spring 54 also is communicated with the air compression system of air lay dry method paper machine.Compressed air-driven air spring 54, by swing arm 53 pressure that air spring 54 pneumatic tyres produce is delivered on hot-rolling 51 and the rubber roll 52, regulate compressed-air actuated pressure, at hot-rolling 51 and 52 linear pressures that produce 0-30kg/cm of rubber roll, cooperate the effect of hot-rolling 51 temperature that paper web is tentatively finalized the design.
When precompressed hot-rolling group 5 adopted the heat transfer oil heater of air lay dry method paper machine heating system, hot-rolling 51 can be selected oily hot-rolling for use, and oily hot-rolling can produce the temperature below 300 ℃ by the high temperature heat conductive oil heating, and the phenomenon of control hysteresis is arranged during heat-conducting oil heating.
Referring to Fig. 1, embossing device 6 comprises that a mobile embossing is transmitted net 61 and is installed in embossing and transmits transmission vacuum tank 62 and embossing hot-rolling group 63 on the net 61, and embossing is transmitted net 61 and adopted independently for no reason that drive manner is looped around on the roller 15.
The tensioning apparatus that net 61 is transmitted in embossing is the same with the described tensioning apparatus of Fig. 6.The automatic deviation rectifying device that net 61 is transmitted in embossing is the same with the described automatic deviation rectifying device of Fig. 7.The brush net arrangement of embossing transmission net 61 is the same with the brush net arrangement of Fig. 8.
Transmit vacuum tank 62 and be provided with suction opeing, this suction opeing is connected with the vacuum system of whole air lay dry method paper machine, vacuumizes.Transmit vacuum tank 62 and be provided with the volume adjusting apparatus that to regulate arbitrarily, transmit vacuum, the exhausting amount of vacuum tank 62 and can regulate arbitrarily down in working order, do not handle and do not need to shut down.The effect of transmitting vacuum tank 62 is paper web to be adsorbed on embossing transmit net 61, makes paper web can waltz through embossing and handles and can successfully be transported on the size applicator 8 simultaneously.
The structure of the precompressed hot-rolling group of the same Figure 10 of structure, Figure 11 of embossing hot-rolling group 63 is in full accord,
Referring to Fig. 1, last size applicator 8 comprise one mobile go up spray glue net 81, online net washing device 82 and be installed in the last glue-spraying device 83 of spray glue net 81 tops and be installed in spray glue net 81 belows upward spray glue vacuum tank 84; Last spray glue net 81 is for having the dried net or the dried net of spiral of joint, by the jockey at net two, guipure connected into the integral body that can move along roller 15; Last spray glue net 81 adopts independently for no reason, and drive manner is looped around on the roller 15.
Referring to Figure 12, on spray glue net 81 tensioning apparatus 811 be mechanical electrodynamic type tensioning apparatus, it comprises rack-mounted motor machine telescopic arm 8111 and rack-mounted swing arm 8112, roller 15 is installed in the swing arm 8112.Motor machine telescopic arm 8111 is well known to those skilled in the art, and is not described in detail at this.Stretch after 8111 energisings of motor machine telescopic arm, the pressure that motor machine telescopic arm 8111 produces is delivered on the roller 15, last spray glue net 81 is produced tension force by swing arm 8112; Regulate the pressure of motor machine telescopic arm 8111, can realize the adjustment of spray glue net 81 tension force, can guarantee to go up the constant of spray glue net 81 tension force once setting up.
The automatic deviation rectifying device of last spray glue net 81 and automatic deviation rectifying device structure shown in Figure 7 are just the same.
Referring to Figure 13, online net washing device 82 comprises two counter-rotational powerful brush roll 821 that are installed on the device, the servo tumbler that drives two powerful brush roll 821 rotations, high-pressure nozzle 822, baking net cage, high-pressure nozzle 822 is connected with the cleaning agent storagetank by pump and pipeline, and servo tumbler drives two powerful brush roll 821 counter-rotation.
The baking net cage is the hot-air through type baking oven, its minute upper box 823 and lower box 824, upper box 823 is provided with air inlet, lower box 824 is provided with suction opeing, be connected with vavuum pump, hot blast penetrates the whole spray glue net 81 of going up, and makes spray glue net 81 each part obtain intensive drying, and the available conduction oil of heating of baking net cage passes through heat exchanger heats.
Last size applicator 8 also comprises the accumulator tank that glue is reclaimed in the rubber block that is arranged on its side and mounted thereto being used to, and accumulator tank is connected with rubber-storing cylinder by reclaiming pump and pipeline, and the position of rubber block is regulated by adjusting device.Adjusting device can be prior art for motorized adjustment device or mechanical type adjusting device, realizes easily to those skilled in the art.
Referring to Figure 14, last spray glue vacuum tank 84 is provided with suction opeing 841, and in last spray glue vacuum tank 841, be provided with a guiding device 842, this guiding device 842 can promote the infiltration of glue to paper web inside, increase bonding point and bonding scope, this suction opeing 841 is connected with the vacuum system of whole air lay dry method paper machine, vacuumizes.
Last glue-spraying device 8 comprises rack-mounted some shower nozzles and connects the glue groove; connect the upward spray glue net 81 that the glue groove can be protected does not have paper web to hide; shower nozzle is connected with rubber-storing cylinder by flowmeter, pipeline and force (forcing) pump; glue meets the requirements of the atomized drop effect by the force (forcing) pump high-pressure when making it by the nozzle on the shower nozzle.The flow of spray glue is controlled by flowmeter.Certainly, shower nozzle can adopt atomizer, and this atomizer can be fan-shaped atomizer or annular atomizer.
Referring to Fig. 1, preheating and drying case 10 is the hot-air through type baking oven, it comprises a mobile last dry net 101 and is positioned at the preheating and drying top box 102 of spray glue net 81 tops and the preheating and drying nowel 103 of going up spray glue net 81 belows, last dry net 101 is for having the dried net or the dried net of spiral of joint, by the jockey at net two, guipure is connected into the integral body that can move along roller 15; Last dry net 101 adopts independently for no reason, and drive manner is looped around on the roller 15.
The tensioning apparatus of last dry net 101 is with tensioning apparatus shown in Figure 12.The automatic deviation rectifying device of last dry net 101 is with automatic deviation rectifying device shown in Figure 7.The brush net arrangement of last dry net 101 is with brush net arrangement shown in Figure 8.
Referring to Figure 15, being provided with hot-blast spray nozzle 1021, hot-flow flue 1022, fairing 1023, paper web in preheating and drying top box 102 blows and moves nozzle 1024, hot-blast spray nozzle 1021 is connected with the air compression system of air lay dry method paper machine and is positioned on the hot-flow flue 1022, fairing 1023 is between hot-blast spray nozzle 1021 and hot-flow flue 1022, paper web blows and moves nozzle 1024 and be positioned at preheating and drying top box 102 bottoms, its axis and paper web are oblique to cross, and paper web blows and moves nozzle 1024 and be connected with the air compression system of air lay dry method paper machine.The hot blast of hot-blast spray nozzle 1021 ejections penetrates whole paper web towards the side of applying glue, and each part of paper web is fully heated, and the available conduction oil of the heating of hot-blast spray nozzle 1021 passes through heat exchanger heats.
Be provided with suction opeing and air supporting nozzle 1031 is installed within it at preheating and drying nowel 103, suction opeing is connected with air exhauster 1032, air supporting nozzle 1031 is connected with the air compression system of air lay dry method paper machine, and the exhaust main of air exhauster 1032 stream dry-process papermaking machine through meshwork formed connects.
Paper web is installed in preheating and drying case 10 is blown move nozzle 1024 and air supporting nozzle 1031 can make paper web spray between glue net 81 and the last dry net 101 on separating, between two nets, transmit.
Referring to Fig. 1, following size applicator 12 comprises mobile following spray glue net 121, an online net washing device 122 and is installed in down the following glue-spraying device 123 of spray glue net 121 belows and is installed in down the following spray glue vacuum tank 124 that sprays glue net 121 tops; Spray glue net 121 down for having the dried net or the dried net of spiral of joint,, guipure is connected into the integral body that can move along roller 15 by the jockey at net two; Under spray glue net 121 and adopt independently for no reason that drive manner is looped around on the roller 15.
The tensioning apparatus that sprays glue net 121 down is with the tensioning apparatus 811 of going up spray glue net 81 shown in Figure 12.The automatic deviation rectifying device and the automatic deviation rectifying device structure shown in Figure 7 of spraying glue net 121 down are just the same.
The online net washing device 121 that sprays glue net 121 down is identical with online net washing device 82 structures of last spray glue net 81.
It is in full accord with upward spray glue vacuum tank 84 structures shown in Figure 14 to spray glue vacuum tank 12 down.
Following glue-spraying device 122 comprises rack-mounted some shower nozzles, shower nozzle is connected with rubber-storing cylinder by flowmeter, pipeline and force (forcing) pump, glue meets the requirements of the atomized drop effect by the force (forcing) pump high-pressure when making it by the nozzle on the shower nozzle, the flow of spray glue is controlled by flowmeter.Certainly, shower nozzle can adopt atomizer, and this atomizer can be fan-shaped atomizer or annular atomizer.
Referring to Fig. 1, solidifying drying box 13 is the hot-air through type baking oven, it comprises a mobile following dry net 131 and is positioned at the dry top box 133 of the curing of spraying glue net 131 tops down and the dry nowel 132 of curing of following spray glue net 131 belows, following dry net 131 is for having the dried net or the dried net of spiral of joint, by the jockey at net two, guipure is connected into the integral body that can move along roller 15; Following dry net 131 adopts independently for no reason, and drive manner is looped around on the roller 15.
The tensioning apparatus of following dry net 131 is with tensioning apparatus shown in Figure 12.The automatic deviation rectifying device of following dry net 131 is with automatic deviation rectifying device shown in Figure 7.The brush net arrangement of last dry net 131 is with brush net arrangement shown in Figure 8.
Referring to Figure 16, be provided with suction opeing and paper web be installed within it blown and move nozzle 1331 solidifying dry top box 133, suction opeing is connected with air exhauster 1332, and paper web blows and moves nozzle 1331 and be connected with the air compression system of air lay dry method paper machine, and its axis and paper web are oblique to cross; The exhaust main of air exhauster 1332 stream dry-process papermaking machine through meshwork formed connects.
In solidifying dry nowel 132, be provided with hot-blast spray nozzle 1321, hot-flow flue 1322, fairing 1323, air supporting nozzle 1324, hot-blast spray nozzle 1321 is connected with the air compression system of air lay dry method paper machine and is positioned under the hot-flow flue 1322, fairing 1323 is between hot-blast spray nozzle 1321 and hot-flow flue 1322, air supporting nozzle 1324 is positioned at preheating and drying nowel 132 bottoms, and air supporting nozzle 1324 is connected with the air compression system of air lay dry method paper machine.The hot blast of hot-blast spray nozzle 1321 ejections penetrates whole paper web towards the side of applying glue, and each part of paper web is fully heated, and the available conduction oil of the heating of hot-blast spray nozzle 1321 passes through heat exchanger heats.
The installation paper web blows and moves nozzle 1331 and air supporting nozzle 1324 can make paper web between following spray glue net 22 that separates and following dry net 131 in solidifying drying box 13, transmits between two nets.
Present embodiment can also change upper and lower size applicator 8,12 into two and go up size applicator 8 by the setting to the paper web shift position.Owing to paper web not only can also change mobile direction along straight line by whole processes process, be provided with by the paper web upset, glue or following spray glue applying glue processing mode are sprayed in going up of all taking.
Above-mentioned preheating and drying top box 102 uses cylinder or hydraulic cylinder or mechanically operated mode integral elevatings with the dry top box 133 of curing, in order to the folding of preheating and drying top box 102 with preheating and drying nowel 103, the dry top box 133 of curing and 132 two casings of the dry nowel of curing.
After the overcuring drying, can prepare ripening device used maturation process of carrying out paper web, referring to Fig. 1, this ripening device used 9 upper and lower case 92,93 of slaking that comprises a mobile slaking transporting reticulation belt 91 and be installed in slaking transporting reticulation belt 91 upper and lowers, slaking transporting reticulation belt 91 is for having the dried net or the dried net of spiral of joint, by the jockey at net two, guipure is connected into the integral body that can move along roller 15; Slaking transporting reticulation belt 91 adopts independently for no reason, and drive manner is looped around on the roller 15.
Slaking transporting reticulation belt 91 can be configuration separately, can also merge by calendering device 11 and cooling device 14 to use guipure on the same day.Perhaps merge and use same guipure with curing drying box 13.This guipure can run through cooling, press polish, slaking and curing, makes same guipure of its common use, even comprises spray glue down.
The tensioning apparatus of slaking transporting reticulation belt 91 is with tensioning apparatus shown in Figure 5.The automatic deviation rectifying device of slaking transporting reticulation belt 91 is with automatic deviation rectifying device shown in Figure 5.The brush net arrangement of slaking transporting reticulation belt 91 is with brush net arrangement shown in Figure 5.
Referring to Figure 17, be provided with suction opeing 921 at slaking top box 92, suction opeing is connected with air exhauster 922, and air exhauster 922 is connected with the exhaust main of air lay dry method paper machine.
In slaking nowel 93, be provided with hot-blast spray nozzle 931, hot-flow flue 932, fairing 933, hot-blast spray nozzle 931 is connected with the air compression system of air lay dry method paper machine and is positioned under the hot-flow flue 932, fairing 933 is between hot-blast spray nozzle 931 and hot-flow flue 932, the hot blast of hot-blast spray nozzle 931 ejections penetrates whole paper web, each part of paper web is fully heated, and the available conduction oil of the heating of hot-blast spray nozzle 931 passes through heat exchanger heats.
Referring to Figure 18, calendering device 11 comprises rack-mounted hot-rolling 111, rubber roll 112, swing arm 153, air spring 114, and air spring 114 is connected with swing arm 113 lower ends, and air spring 114 also is communicated with the air compression system of air lay dry method paper machine.Compressed air-driven air spring 114, by swing arm 113 pressure that air spring 114 pneumatic tyres produce is delivered on hot-rolling 111 and the rubber roll 112, regulate compressed-air actuated pressure, at hot-rolling 111 and 112 linear pressures that produce 0-30kg/cm of rubber roll, cooperate the effect of hot-rolling 111 temperature that paper web is tentatively finalized the design.
Referring to Figure 19, hot-rolling 111 can adopt the heat-conducting oil heating pipe, and during work, oily hot-rolling can produce the temperature below 300 ℃ by the high temperature heat conductive oil heating, and the phenomenon of control hysteresis is arranged during heat-conducting oil heating.
Referring to Fig. 1, cooling device 14 comprises a mobile cooling net 141 and is installed in the cooling top box 142 of cooling net 141 tops and the cooling nowel 143 that is installed in cooling net 141 belows, cooling net 141 is for having the dried net or the dried net of spiral of joint, by the jockey at net two, guipure is connected into the integral body that can move along roller 15; Cooling net 141 adopts independently for no reason, and drive manner is looped around on the roller 15.
Referring to Fig. 1, in cooling top box 142, be provided with the spray equipment 144 that carries out humidification, spray equipment 144 is taken into account pump by pipeline, flow and is connected with the cooling water system of air lay dry method paper machine.
The tensioning apparatus of cooling net 14 is with tensioning apparatus shown in Figure 5.The automatic deviation rectifying device of cooling net 14 is with automatic deviation rectifying device shown in Figure 5.The cooling net 14 the brush net arrangement with brush net arrangement shown in Figure 5.
Referring to Figure 20, heating system of the present invention comprises that heat year boiler 161, heat conducting oil pipe 162, heat exchanger 163 and control system constitute, heat is carried boiler 161 and is used fuel oil, combustion gas or coal-fired as the energy, the conduction oil that heating circulates in heat conducting oil pipe 162, on heat conducting oil pipe 162, be provided with heat exchanger 163; Heat exchanger 163 is provided with the import and export 1631,1632 of air and the import and export 1634,1635 of conduction oil.By heat exchanger 163 and hot air duct 164 air of heating are sent to ripening device used, box-type drying case paper web is carried out penetrable drying, and conduction oil can be sent to the hot-rolling 111 of precompressed hot-rolling group 5, embossing hot-rolling group 63, calendering device 11 and carries out preheating.Use heat to carry boiler, higher and stable dry-heat air temperature can be provided, do not have naked light in the system, stop disaster hidden-trouble.Heat exchanger can be realized the different process accuracy control over temperature by control system.
Embodiment of the invention operation principle is: air lay dry method paper machine is to be main raw material with the Time of Fluff Slurry, press customer requirements and add the low melting point meldable fibre, add the powder of various specific uses more by a certain percentage, and put different shaping fiber nets by unwinding device volume and prepare all size, the dry method paper of various uses.After the fiber of Time of Fluff Slurry, meldable fibre and specific use disperses in air, fully mixes, be transported to shaped device, method with exhaust is deposited on the forming web blended fiber of dispersion, obtain the paper web that fiber evenly interweaves, through precompressed setting, embossing, repeatedly spray glue, the curing of hot blast impingement drying, press polish, slaking, cooling debugging mode, side cut ornamenting and form qualified all size, various characteristics paper product.
Embodiment of the invention advantage is on the basis that guarantees dry method paper original structure, increase meldable fibre shredding equipment, special powder interpolation equipment and unreel equipment, make the air lay dry method paper machine after the improvement can produce the gummed dust-free paper, again can production heat seal dust-free paper, the paper product of all sizes such as compound dust-free paper, the cotton sheet of imbibition, various performances, can adapt to the needs of market to many kinds paper product.The high vacuum adsorption penetration is adopted in applying glue, when guaranteeing paper quality, has simplified the structure of dry method paper machine, has set up cooler bin, can regulate the physical aspect with firm paper.
The design feature of air lay dry method paper machine of the present invention in addition is that floor space is little, operating personnel are few, the overall process computer control, noiselessness production run route is short etc., production process is water not, main raw material is natural fluff pulp fibers, but product natural degradation, so production process and product can not cause any pollution to environment, do not need to drop into the investment and the expense of environmental improvement aspect, can not be subjected to the restriction of environment audit in plan, project verification and production phase, Anywhere, comprise that densely populated city all can make an investment in a factory; The little highly significant of respect has good social benefit simultaneously again.
Air lay dry method paper machine of the present invention is not limited to production dry method paper, also is not limited to various material described above.
More than show and described basic principle of the present invention and principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.