CN101195469A - Method for producing up-down container or analogue and device, and application thereof - Google Patents
Method for producing up-down container or analogue and device, and application thereof Download PDFInfo
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- CN101195469A CN101195469A CNA2007101633603A CN200710163360A CN101195469A CN 101195469 A CN101195469 A CN 101195469A CN A2007101633603 A CNA2007101633603 A CN A2007101633603A CN 200710163360 A CN200710163360 A CN 200710163360A CN 101195469 A CN101195469 A CN 101195469A
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Abstract
Provided is a lifting container or similar objects (the whole formed by space or large-sized equipment wrapped by a cubic and rigid frame of similar containers), which is characterized in that a lifting device capable of rotating around a bracing column is installed on the side wall of the container, or a bearing column with a lifting device is capable of rotating around the side wall. The invention occupies no space with the weight of about 180 kilograms, and none of standards and any structures of the container are changed, thereby saving costs of lifting containers for most of middle and small clients, being convenient for loading, accelerating goods turnover, extending the transport chain, namely from the containers of port-to-port transport to door-to-port, port-to-door and door-to-door transport, enlarging service range, speeding up turnover of the containers and occupying no driving time in loading and unloading goods. The lifting container has the advantages of no potential safety hazard, easy production, convenient maintenance, simplicity and simple operation. The container is added with lifting function, thereby changing logistics mode and bringing enormous economic benefits.
Description
Technical field
The present invention relates to a kind of freight container or analogue (with the formed integral body of space, main equipment of similar freight container cube rigid body framework parcel) that can lifting, technical characterictic is the jacking system that can rotate around pillar stiffener in freight container or the foundation of analogue sidewall; Or having the pillar stiffener of jacking system, itself can rotate at sidewall.Preferred version specifically is exactly four angle pillar stiffeners (preferred four corner posts of cube, other local pillar stiffener of sidewall also can) sidewall the inner, increase hinge seat, jacking system increases swivel hook, the two is connected seat and ring by link pin, the jacking system that formation can be rotated around pillar stiffener is finished elevating function.Solved freight container or analogue vehicular transport loading and unloading problem.Thinking of the present invention is applicable to lifting (lifting) device of setting up an energy lifting freight container or analogue too, belongs to freight container and mechanical equipment manufacturing and lifting (lifting) equipment technical field.
Background technology
Freight container traffic is big because of the cargo carrying amount, safe reliability is high and be easy to advantages such as cargo handing, is widely used in air transportation, ocean freight, the land transport (comprising highway, railway) of various goods.Wherein preceding two kinds of transportations and railway transportation have airport, harbour, station elevator machinery supporting, the preceence of freight container " port is to the port " and " container freight station to container freight station " transportation is particularly outstanding, development along with society, the increase of cargo quantity, land transport is more and more important, and have only by land transport and just can make goods arrive the client of destination, the important transportation that is absolutely necessary link.Land transport is faced is " door (stand) to the port, port (station) arrives to door, door are direct; " transportation, goods master scope of the enterprise is not of uniform size, major part does not have lifting appliance, and freight container has no idea to unload from automobile, and freight container can only hang over and open its handling goods on the automobile, take the transport vehicle resource, incur loss through delay the automobile turn-around time, be unfavorable for that again freight container recycles, caused unnecessary waste.
Freight container invention utilization is (in October, 2007) so far, at 536 of China's invention disclosed patents, 1083 of novel practical patents, 89 of design patents.The patent that also has thousands of relevant freight containers abroad wherein has the freight container that much relates to the energy lifting, and they change structure on sole or top board, increase jacking system, become the freight container of energy lifting, attempt solves container truck loading and unloading problem, and its effect is not fine, till now, also do not apply, major cause is exactly a troublesome poeration, and the jacking system weightening finish is bigger, specification has with the existing standard case conflicts, and is difficult to integrate with original standard transport system.
For example: patent of invention 01125451.3 is thought hard on base plate exactly, changes structure and increases supporting leg, has raised the base plate height, has increased base plate thickness, and weight increases too many.In the practical application, supporting leg is flexible to be restricted, and freight container can unload from the automobile towed vehicle, but also will " stand erect " aloft, and freight container can't land.Goods is made troubles about giving.And changed the standard of freight container, commonality has reduced, and is difficult to large-scale popularization and uses.
For another example: patent of invention 00811181.2 is thought hard on top board exactly, increases a suspension bracket, comes the lifting freight container, and suspension bracket is very heavy, and in the practical application, suspension bracket will transport together with freight container, and is very uneconomical.
It is very heavy that freight container is filled goods, generally reach about 40 tons, what have reaches more than 70 ton, domestic several novel practical patent is utilized the last inferior horn hole of freight container, makees the jacking system that an A-frame is connected to form with it, the structure heaviness is unreasonable again, want a lot of people to cooperate and could implement, for example: 200420016059.1 intermediate cam support jacking systems have potential safety hazard in the practical application.
Freight container not merely is the lade container in the transportation means, people expand its purposes now, gradually it is incorporated into mechanical equipment and makes the field, as " packing material " of main equipment, for example: the fitfull oil tank is wrapped to form well-regulated cube tank container with a freight container cube rigid body framework; That have even introduce the modular construction design philosophy, equipment and container system are made a modular construction integral device, for example: generator set, boiler, prefabricated house etc., make full use of container space and be convenient to lift by crane the characteristics that loading and unloading are transported, form and the freight container analogue, these freight container analogues also need lifting, by the lorry loading transportation, need large-scale lifting appliance supporting with it in the practical application.
Summary of the invention
What we will solve is freight container and analogue (having cube space, the equipment of rigid body framework parcel) vehicular transport loading and unloading problem.The own lifting problem of freight container and analogue just.
The principle of dealing with problems: do not changing freight container and analogue structure and keeping increasing jacking system under the prerequisite of original standard, requirement has in light weight, and volume is little, makes easily, uses characteristics such as convenient, safe and reliable, very economical.
The thinking of dealing with problems: at sidewall jacking system is installed, specific is exactly the jacking system that can rotate around pillar stiffener in the sidewall foundation of freight container and analogue; Or having the pillar stiffener of jacking system, itself can rotate in sidewall.Technical characterictic has (rotatable) jacking system at sidewall exactly, finishes elevating function.
Technical scheme:
At the sidewall of freight container and analogue jacking system is installed, is promptly set up the jacking system that can rotate around pillar stiffener at sidewall; Or having the pillar stiffener of jacking system, itself can rotate in sidewall.
Specific be exactly the lifting of freight container or analogue be respectively to select two to erect pillar stiffeners by its pair of sidewalls, each installs one can erect the jacking system of pillar stiffener rotation around it, or four setting pillar stiffeners that have jacking system can rotate at sidewall itself.
Four setting (angle) pillar stiffener or cube rigid body frame in analogue four of specific practice in freight container erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat (two hollow cylinders) respectively, four jacking systems increase a pair of up and down fixing swivel hook (hollow cylinder) cooresponding with it respectively, ring is connected by link pin with seat the two (three hollow cylinders) totally, there is positioning key that it is fixed on the link pin, jacking system is a various jacking equipment of the prior art, can outwards rotate vertical during jacking system work with sidewall, the telescoping mechanism of jacking system downwards with contact extension and indentation, after finishing lifting work, rotating lifting gear is got back in freight container or the analogue sidewall interlayer.
Below we divide three parts to be described in detail:
First, four four of cube rigid body frameworks of erectting in angle pillar stiffener or the analogue in freight container are erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat (two hollow cylinders) respectively:
We know freight container be by cube rigid body framework promptly four to erect six faces of eight horizontal pillar stiffeners of pillar stiffener be that elementary cell constitutes that (extended type has increased by four again and erect pillar stiffeners, we still select wherein four and erect pillar stiffener), freight container is made up of pair of sidewalls, front end, door end, top board (comprise four go up corner fittings be among Fig. 1 11), floor and underframe (comprising four following corner fittings) concrete structure, here we underline: pair of sidewalls and ground, front end, door end, all vertical, include the setting pillar stiffener.Freight container of the present invention comprises standard and the substandand freight container of all size, various materials, comprises all types of freight containers of present stage.
Analogue is meant that existing various mechanical equipment and space are with being similar to the integral body that freight container cube rigid body framework is wrapped to form, Packed (as the mechanical equipment of generator set, boiler, freezer, water treatment equipment, food processing equipment, various different field, prefabricated house etc.) has by packing less (as tank container); Also form by pair of sidewalls, front end, door end, top board (comprise four go up among corner fittings such as Fig. 1 11), floor and underframe (comprising four following corner fittings) concrete structure, here we underline: pair of sidewalls is and ground, front end, door end, all vertical, include the setting pillar stiffener.Appearance looks and the image set vanning has not just refilled other goods, has become specialized apparatus, has expanded the purposes of freight container.
Freight container or analogue need vehicular transport, could realize moving of position, need lifting appliance it could be loaded and unloaded on auto trailer.At present, (stand) to the port to transport and be furnished with lifting appliance in port (station), operation flow is very ripe and unobstructed, if expansion transportation services chain, door-to-door, door (stands) to the port, port (station) to etc. 3/4 the business of also having an appointment run into freight container or analogue lifts by crane problem, it is uneconomic that medium and small client beyond the district of non-port (station) is furnished with large-scale lifting appliance, also is difficult to accomplish.A lot of people increase lifting appliance on automobile, increased automobile fuel consumption, and effect is also bad! Have only freight container or analogue self solution lifting, loading and unloading problem to be only optimal selection.
The front end of freight container or analogue has the preceding breast board of trailer to block, and jacking system should not be arranged;
The door end of freight container or analogue needs handling goods, and jacking system should not be arranged;
Consider jacking system on the top board of freight container or analogue and the underframe, the existing research of forefathers, and weight increases, and its effect is also bad too much! We do along its thinking does not again have novelty.
We consult all patents in home and abroad, and nobody considers to increase jacking system in pair of sidewalls the inner of freight container or analogue.This is an impossibility In the view of others, to today, does not see that also there is the freight container of jacking system sidewall the inner on internal and international, and we consider to have challenge like this.
The sidewall of freight container or analogue can be made of single layer thicker various materials very thin, multilayer or its composite material, and sidewall also can have been made certain thickness interlayer.We consider that on sidewall jacking system can do the sidewall interlayer for it.
We (erect angles for preferred four at four setting angles of pair of sidewalls, also can be four settings in other place of pair of sidewalls) on the pillar stiffener (among Fig. 1 9), each installs one can be around the jacking system of its rotation (among Fig. 18, can see among Fig. 3, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Figure 10, Figure 11).Do not violate the over-the-road transportation rule at sidewall consideration jacking system, can not be super wide when promptly setting out on a journey transportation, jacking system can not surpass the sidewall vertical surface, promptly will be hidden in (Fig. 4, Fig. 9) in the sidewall; During handling labor, jacking system must surpass sidewall vertical surface one segment distance, will make that just the distance between the telescoping mechanism (post, leg) of jacking system must make things convenient for automobile turnover loading and unloading greater than the width (Fig. 6, Figure 11) of freight container or analogue.So we can solve above-mentioned two problems (Fig. 7) well around erectting the pillar stiffener rotation by the design-calculated jacking system, this is an important technology feature, also is an innovation point.
Specific practice is:
Erect the angle pillar stiffener and (erect the angle pillar stiffener for preferred four for four in freight container, erect pillar stiffeners for four of other place that also can be pair of sidewalls) or analogue in four of cube rigid body frameworks erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat (4 among Fig. 1,5) respectively, in Fig. 3, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Figure 10, Figure 11, can see.
Hinge seat is formed (among Fig. 15 and 4) by upper and lower two hollow cylinders, it is that cuboid inside is hollow cylinder that hollow cylinder also can be made the outside, no matter which kind of shape the outside is, inside must be hollow cylinder (among Fig. 1 2), because link pin is cylinder (among Fig. 1 2), make things convenient for it to connect the rotation (Fig. 2) that realizes jacking system.Upper and lower two hollow cylindrical height can be made equally high; Go up that hollow cylinder also can do than following hollow cylinder height, because it is bigger to go up hollow cylinder holding capacity, but two hollow cylindrical central axis will be on a perpendicular line, and the upper and lower perpendicular separation distance of two hollow cylinders is slightly larger than the hollow cylindrical height that swivel hook supports (among Fig. 1 7).The hollow cylinder that swivel hook supports could embed therebetween (among Fig. 14,5,6).
The a pair of fixing up and down hinge seat of the inner increase of pillar stiffener sidewall, the last hollow cylinder of going up fixing hinge seat can be inner to the top along the pillar stiffener sidewall, head on entablatrance pillar stiffener (among Fig. 1 5), an eye (among Fig. 1 1) also will be made a call in the last hollow cylinder top of going up fixing hinge seat, as the perforation of the positioning key of link pin.Equally, down the following hollow cylinder of fixing hinge seat can support the cross sill pillar stiffener along pillar stiffener sidewall the inner on earth, and an eye also will be made a call in the following hollow cylinder bottom of fixing hinge seat down, as the perforation of the positioning key of link pin.
Go up the link pin (among Fig. 1 2) of fixing hinge seat, wear from bottom to top, the top of link pin is porose, is convenient to positioning key at last hinge seat top stationary positioned of fixing (among Fig. 12,1).Equally, the link pin of fixing hinge seat is worn from the top down down, and the bottom of link pin is porose, is convenient to positioning key in fixing down hinge seat bottom stationary positioned.
Between a pair of upper and lower fixing hinge seat, can also increase several hinge seats, repeat no more here.
If it is equally high that swivel hook is made the calcaneus branches dagger, link pin has become pillar stiffener, has become to have the pillar stiffener of jacking system, and itself can rotate in sidewall.
Second portion, four jacking systems increase a pair of up and down fixing swivel hook (hollow cylinder) cooresponding with it respectively, ring is connected by link pin with seat the two (three hollow cylinders) totally, have positioning key that it is fixed on the link pin, jacking system is a various jacking equipment of the prior art:
The jacking system that the present invention adopts is meant various jacking equipment of the prior art and equipment (system), comprise jacking equipment and equipment (system) that various jack actuating equipment such as (oil cylinder) lifting such as in the market manual, electronic, hydraulic pressure, pneumatic, screw rod, screw mandrel transmission and required supporting pumping plant, control part, pipeline etc. are formed, jacking equipment and equipment (system) generally by propulsion source, control (valve), pipeline (gas, oil circuit), actuating unit institutes such as (oil cylinders) forms and development in science and technology now partly integrated by these.Control part also by control lever control, develops to various control forms such as wire controlling button, wireless remote controls.Jacking equipment and equipment (system) development in science and technology is maked rapid progress, numerous achievements.Without our exploitation, directly these technical achievements are applied among the present invention, we will solve be jacking system how with freight container or analogue, cooperate integral body of formation to finish its elevating function, concrete is exactly installation site, connection mode, work and the realization lifting process of jacking system.As for flexible, the power configuration of jacking system self, how to control, pipeline connection etc. all is prior art.
We can also in the market manually, electronic, hydraulic pressure, pneumatic, screw rod, various jack such as screw mandrel transmission lifting actuating equipment and required supporting pumping plants such as (oil cylinders), control part, jacking equipment that pipeline etc. are formed and equipment (system), be divided into two parts, promptly manual, electronic, hydraulic pressure, pneumatic, screw rod, lifting actuating equipments such as various jack such as screw mandrel transmission (oil cylinder) and part pipeline are a part, and remaining required supporting pumping plant, control part, equipment such as pipeline are a part, by prior art that this part is integrated, form mobile device, it can be in-vehicle, hand-held design, different flexible means such as portable grade, the two is by the butt joint of hydraulic oil comb interface.As the winding displacement interface of integrated circuit, very convenient, we at first will formulate hydraulic oil comb interface standard, just should use so later on and promote easily.
We with jack as jacking system, casehistory thinking of the present invention:
We increase a pair of on four jacking systems respectively and first (erects pillar stiffener sidewall the inners for four, increase a pair of fixing up and down hinge seat respectively) corresponding fixing up and down swivel hook (6 among Fig. 1, at Fig. 3, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Figure 10, can see among Figure 11), specific practice is exactly to increase a pair of and hinge seat distance respectively in the oil cylinder of four jacks part, the corresponding fixing up and down swivel hook (6 among Fig. 1) of size, be fixed on the swivel hook on the oil cylinder, the other end of its support is hollow cylinder (circle on the left side among Fig. 2), cooresponding two the hollow cylinders of hollow cylinder and hinge seat are (among Fig. 14,5) its in-to-in hollow cylinder wants consistent, is convenient to link pin (among Fig. 1 2) and passes and connect and rotate.The other end that is fixed on the swivel hook support on the jacking system (oil cylinder) is hollow cylinder, and jacking system (oil cylinder) is exactly swivel hook bearing length (3 among Fig. 1) to hollow cylindrical distance; Its hollow cylinder height is exactly swivel hook bearing height (7 among Fig. 1), and it is stressed indeformable to have certain bearing height to guarantee; Bearing length is exactly that we are needed.Not too long and too short, the length of support is selected between 100MM to 1000MM, generally is selected in about 350MM and is advisable.Two bearing lengths add that the width of freight container is exactly the width range of automobile loading and unloading container reversing, and this is the thing that automobile driver is concerned about most.For example: container width 2500MM centimetre, automobile width 2500MM, the length 350MM of support, so, the automobile driver Stuff (to) of moveing backward in the 3200MM scope is a comparison safety.
The hollow cylinder that swivel hook supports inserts hinge seat (among Fig. 14,5,6), with two of hinge seat hollow cylinders on a perpendicular line, promptly three hollow cylinders are on a perpendicular line, link pin (2 among Fig. 1) by circle, these three hollow cylinders are connected, by hinge key (1 among Fig. 1) link pin is connected with hinge seat again.Like this, jacking system has been connected to form an integral body with the setting pillar stiffener.The descending operation of jacking system is exactly the descending operation of whole freight container or analogue.
Jacking system is adorned which type of existing installation and equipment (system) freight container or analogue and just is what lifting freight container or analogue.For example: the dress manual hoisting device just is hand-operated lifting freight container or analogue; Dress hydraulic pressure full-automatic rise falling unit just is hydraulic pressure full-automatic lifting freight container or analogue; The dress Motorized lift device just is electric up-down freight container or analogue.Can form a lifting series freight container or analogue.
Third part, jacking system work the time can outwards be rotated vertical with sidewall, the telescoping mechanism of jacking system downwards with contact extension and indentation, finish lifting work after, rotating lifting gear is got back in the sidewall interlayer:
Know: 20 tons of hydraulic jacks of a standard, oil cylinder overall diameter about 100MM, oil cylinder body length 2300MM, collapsing length 1500MM, weight is about 42 kilograms; 10 tons of hydraulic jacks of a standard, oil cylinder overall diameter about 70MM, oil cylinder body length 2300MM, collapsing length 1500MM, weight is about 32 kilograms.We are example with 20 tons, the oil cylinder overall diameter is the fixed hinge ring again, the jacking system overall diameter is about 120MM, bearing length is about 350MM, such size is less than erectting pillar stiffener width 150MM on one side, the jacking system volume is that 120 (thick) * 470 (wide) * 2300 (height) MM can be hidden in the sidewall interlayer fully, certainly, vertical hinged door can be opened in the sidewall interlayer outside, sliding door, jacking system is hidden in the sidewall interlayer, or the jacking system that do not open the door is exposed in the sidewall interlayer, the sidewall interlayer inboard with freight container or analogue sealing, do not take goods space at all and influence arteries of communication.Four jacking system total weightes are about 200 kilograms, and volume is little in light weight.
When working, jacking system can outwards rotate vertical with sidewall (Fig. 6, Figure 11), its purpose increases width between two jacking systems exactly, make things convenient for reversing automobile or advance, loading and unloading container or analogue, how jacking system works, be downwards to contact extension and indentation (Fig. 5, Fig. 6, Fig. 7, Figure 10, Figure 11) with ground by the jacking system telescoping mechanism, finish lifting work after, rotating lifting gear is got back to (Fig. 4, Fig. 9) in the sidewall interlayer.
The lifting performance is the radical function that we will solve.With the ground contact jaw wheel is installed downwards at the jacking system telescoping mechanism, can be realized moving of freight container or analogue small distance, this is an additional function of the present invention.
The thinking according to the present invention, we can also increase rotatable setting pillar stiffener in sidewall, and promptly erectting pillar stiffener is increasing steering hardware with horizontal pillar stiffener upper and lower side, makes and erects pillar stiffener, can rotate; Perhaps, make and erect pillar stiffener, can rotate by other method; And jacking system is arranged on the pillar stiffener, realize this elevating function equally!
Therefore, in sidewall, increase jacking system, all will fall into protection scope of the present invention.
Existing freight container or analogue for former production, how lifting is lifted by crane them, finish the automobile loading and unloading? we still adopt design of the present invention, set up four pillar stiffeners of up and down also having corner fittings that jacking system arranged the same with freight container or analogue corner post, erect the angle pillar stiffener with freight container or analogue respectively and fix with the corner fittings attaching parts up and down, realize its elevating function.
Set up the jacking system and the application thereof of a freight container or analogue, its technical scheme is:
Establish the pillar stiffener of jacking system, promptly set up four pillar stiffeners of up and down also having corner fittings that jacking system arranged the same with freight container or analogue corner post, erectting the angle pillar stiffener with freight container or analogue respectively fixes with the corner fittings attaching parts up and down mutually side by side, form an integral body, realize its elevating function by the stretching structure of jacking system.
Specific practice is to do four pillar stiffeners that with it identical corner fittings up and down also be installed the same with freight container or analogue setting pillar stiffener, four pillar stiffeners, increase a pair of fixing up and down hinge seat respectively, four jacking systems increase a pair of up and down fixing swivel hook cooresponding with it respectively, jacking system is a various jacking equipment of the prior art, when wanting lifting, earlier above-mentioned four pillar stiffeners, arranged side by side with four setting pillar stiffeners of freight container or analogue respectively, fix by corner fittings attaching parts up and down, the two is connected by link pin ring and seat again, the telescoping mechanism of jacking system downwards with contact extension and indentation, finish lifting work after, pull out link pin earlier, remove jacking system, corner fittings is fixedly coupled part about unclamping again, unloads four pillar stiffeners.
Utilize the present invention to conceive, realize that the technique scheme ratio is easier to, at first, do four and erect the same also pillar stiffener of installation corner fittings identical (among Figure 12 8) (among Figure 12 3) up and down of pillar stiffener (among Figure 12 2) with it with freight container or analogue, its purpose is exactly this pillar stiffener and freight container or analogue setting pillar stiffener, it is convenient (to lean on) side by side, fixing by corner fittings attaching parts up and down (among Figure 12 1), processing ease, the corner fittings attaching parts is a prior art up and down, and ready-made product is arranged, and can directly bring usefulness, and Joint strenght is big, not yielding like this.Ensuing invention thinking is narrated to some extent with the operation preamble, jacking system (among Figure 12 7) is installed on this pillar stiffener, just jacking system need not be considered to have rotated, operation is just simpler, hinge seat (among Figure 12 4,6) can be two hollow cuboids, the other end that swivel hook (among Figure 12 5) supports also can be hollow cuboid, link pin can be a cuboid, connecting hinge seat and swivel hook (three hollow cuboids) (among Figure 12 4,5,6) need not rotate, intensity is bigger, convenient disassembly, safe and reliable!
Jacking system is installed
In Figure 12, we can install earlier pillar stiffener (among Figure 12 3) promptly the corner post of pillar stiffener and freight container or analogue side by side → their corner fittings up and down fixes → installs jacking system (among Figure 12 7) with corner fittings attaching parts (among Figure 12 1) and promptly use link pin Connection Block and ring (among Figure 12 4,5,6).
Unload jacking system
In Figure 12, extract link pin, separation block and ring (among Figure 12 4,5,6) unload the corner post (among Figure 12 2) of jacking system (among Figure 12 7) → unclamp pillar stiffener (among Figure 12 3) and freight container or the analogue attaching parts of corner fittings up and down arranged side by side (among Figure 12 1) → unload pillar stiffener (among Figure 12 3).
The jacking system working process
In Figure 13, as can be seen the telescoping mechanism of jacking system downwards with contact extension and indentation, finish lifting work.
Beneficial effect
(1) freight container or the analogue of the lifting of a kind of energy:
(1), the freight container or the analogue of the lifting of a kind of energy, the fine vehicular transport loading and unloading problem that solved, extend freight container or analogue conveyer chain, the port to the transportation of port and container freight station to container freight station expand to that door (stand) to the port, port (station) to the direct transportation of arriving of door, door, enlarge the logistics service object, accelerated the turnover of freight container, shortened the automobile goods time up and down that takies.
(2), reduce the slinging usefulness of vast medium and small client, accelerated the goods turnover.
(3), do not change freight container or analogue structure and external perimysium reference, do not have potential safety hazard, manufacture easily, maintaining is convenient, and is directly perceived succinct, simple to operate.Be more conducive to integrate with, be beneficial to and apply with original standard container transportation.
(4) volume is little, does not take freight container or analogue space, does not influence the cargo handing space; In light weight, do not increase the transportation oil consumption.
(2) device of a kind of energy lifting freight container or analogue:
(1), assembling is easily simple, and is easy to operate.A people just can install, and mixes mobile electric hydraulic station, and a people just can lift by crane, and carries out the handling labor of freight container or analogue.
(2), bearing strength is big, does not have potential safety hazard!
Description of drawings
Fig. 1 is pillar stiffener, hinge seat and the swivel hook of freight container or analogue, the first half enlarged drawing of jacking system:
1: the positioning key of link pin;
2: link pin;
3: the bearing length of swivel hook is that the jacking system fixed end is to the distance that supports other end hollow cylinder;
4: the following cylinder in the upper hinge seat;
5: the last cylinder in the upper hinge seat;
6: the upper hinge ring;
7: the bearing height of upper hinge ring is its height that supports other end hollow cylinder;
8: jacking system actuating unit (as oil cylinder);
9: erect pillar stiffener;
10: horizontal pillar stiffener;
11: corner fittings
Fig. 2 is the A-A figure of Fig. 1:
Emphasis is represented the section of swivel hook, the circle on the left side is the hollow cylinder in the insert hinge seat, the circle on the right is the oil cylinder of jacking system, is the bearing length and the thickness of swivel hook in the middle of two circles, and such structure has guaranteed that jacking system can be vertical with sidewall to inner rotary.
Fig. 3, two pillar stiffeners of expression freight container or analogue sidewall, having installed respectively can be around the jacking system of its rotation.Being that jacking system is installed in an example on the pillar stiffener of angle among the figure, is not mode of operation of jacking system among the figure.
Fig. 4, the pillar stiffener of sidewall have installed and can be hidden in the sidewall around the jacking system of its rotation, and jacking system is mode of operation not, set out on a journey that it is not super wide to travel, and do not influence arteries of communication.
Fig. 5, two pillar stiffeners of expression freight container or analogue sidewall, having installed respectively can be around the jacking system of its rotation.Be that jacking system is installed in an example on the pillar stiffener of angle among the figure, it among the figure jacking system mode of operation, rotating lifting gear is vertical with sidewall, the expansion link of jacking system is flexible downwards to ground, supporting freight container or analogue, make things convenient for automobile to advance and go out, finish the loading and unloading of freight container or analogue.This figure is the front elevation of automobile loading and unloading container or analogue.
Fig. 6 is the jacking system mode of operation among the figure, and rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, makes things convenient for automobile to advance and goes out, and finishes the loading and unloading of freight container or analogue.This figure is the lateral plan of automobile loading and unloading container or analogue.
Fig. 7 is the jacking system mode of operation among the figure, and rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, makes things convenient for automobile to advance and goes out, and finishes the loading and unloading of freight container or analogue.
1: represent freight container or analogue on the ground, rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, and automobile is poured under freight container or the analogue, Stuff (to) or analogue;
2: expression freight container or analogue are on automobile, and rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, and automobile advances, and unloads freight container or analogue.
Fig. 8, two pillar stiffeners of expression freight container or analogue sidewall, having installed respectively can be around the hydraulic lift of its rotation.This figure is the not front elevation of mode of operation of jacking system.
1: be installed in the hinge seat (upper and lower two cylinders) on the pillar stiffener;
2: swivel hook;
3: the oil cylinder hydraulic oil pipe;
4: oil cylinder;
5: the hydraulically extensible bar
Fig. 9, the pillar stiffener of sidewall have installed and can be hidden in the sidewall around the hydraulic lift of its rotation, and hydraulic lift is mode of operation not, set out on a journey that it is not super wide to travel, and do not influence arteries of communication.This figure is the not lateral plan of mode of operation Fig. 8 of jacking system.
Figure 10, two pillar stiffeners of expression freight container or analogue sidewall, having installed respectively can be around the hydraulic lift of its rotation.Among the figure hydraulic lift mode of operation, the work of hydraulically extensible bar, it is vertical with sidewall that expansion link stretches rotating lifting gear, the expansion link of jacking system is flexible downwards to ground, support freight container or analogue, making things convenient for automobile to advance and go out, finishing the loading and unloading of freight container or analogue.This figure is the front elevation of automobile loading and unloading container or analogue.
Figure 11 is the hydraulic lift mode of operation among the figure, the work of hydraulically extensible bar, it is vertical with sidewall that expansion link stretches rotating lifting gear, and the expansion link of jacking system is flexible downwards to ground, is supporting freight container or analogue, make things convenient for automobile to advance and go out, finish the loading and unloading of freight container or analogue.This figure is the lateral plan of automobile loading and unloading container or analogue.
Figure 12 is the jacking system installing condition,
1: the corner fittings fixed connecting piece;
2: freight container or analogue side wall support post;
3: erect the same pillar stiffener that corner fittings identical with it also is installed up and down of pillar stiffener with freight container or analogue;
4: cylinder on the pillar stiffener upper hinge seat;
5: the swivel hook on the jacking system;
6: cylinder under the pillar stiffener upper hinge seat;
7: jacking system actuating unit (as oil cylinder);
8: corner fittings
Figure 13 is the jacking system mode of operation,
The expansion link of jacking system is flexible downwards to support freight container or analogue to ground, makes things convenient for automobile to advance and goes out, and finishes the loading and unloading of freight container or analogue.
Embodiment
(1) freight container or the analogue embodiment of the lifting of a kind of energy
(1), the freight container or the analogue of the lifting of a kind of manually operated energy
We install jacking system at the sidewall of freight container and analogue, promptly set up the jacking system that can rotate around pillar stiffener at sidewall, and Fig. 1 is exactly a partial enlarged drawing how to set up the jacking system that can rotate around pillar stiffener.
Specific be exactly the lifting of freight container or analogue be to erect pillar stiffener (among Fig. 1 9) by four of its sidewalls, each installs one can erect the jacking system (among Fig. 1 8) of pillar stiffener rotation around it, four setting (angle) pillar stiffener or cube rigid body frame in analogue four of specific practice in freight container erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat (two hollow cylinders respectively, be among Fig. 15,4), four jacking systems increase a pair of up and down fixing swivel hook (hollow cylinder cooresponding with it respectively, be among Fig. 1 6), ring and the two (totally three hollow cylinders) are connected by link pin (among Fig. 1 2), there is positioning key (among Fig. 1 1) that it is fixed on the link pin, jacking system is a various jacking equipment of the prior art, can outwards rotate vertical with sidewall (principle is seen Fig. 2) during jacking system work.The present case jacking system is manual jack, and four people are simultaneously respectively to four jack effects, and four jacks act on simultaneously, lifting freight container or analogue, and four people want exactissima diligentia to coordinate.
The jacking system mode of operation
The telescoping mechanism of jacking system downwards contacts extension and indentation (Fig. 5, Fig. 6, Fig. 7) with ground;
Automobile is loading and unloading container or analogue how
In Fig. 7, be the jacking system mode of operation, rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, makes things convenient for automobile to advance and goes out, and finishes the loading and unloading of freight container or analogue.
1 direction among Fig. 7: expression freight container or analogue are on the ground, rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to ground, is supporting freight container or analogue, automobile is poured under freight container or the analogue, Stuff (to) or analogue;
2 direction among Fig. 7: expression freight container or analogue are on automobile, and rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, and automobile advances, and unloads freight container or analogue.
The jacking system off working state
After finishing lifting work, rotating lifting gear is got back in freight container or the analogue sidewall interlayer (Fig. 3, Fig. 4).
(2), full-automatic remote-controlled lifting container of a kind of electric hydaulic or analogue
We are on the basis of embodiment 1, jacking system is changed into the operating part oil cylinder (among Fig. 8 4) of oil pipe up and down (among Fig. 8 3) input hydraulic pressure oil jacking system, it also is installed on the pillar stiffener by swivel hook (among Fig. 8 2) and hinge seat (among Fig. 8 1), and the flexible realization oil cylinder by hydraulically extensible bar (among Fig. 8 5) (among Fig. 8 4) is that the operating part of jacking system rotates.
The full-automatic remote-controlled jacking system of electric hydaulic comprises the compositions such as expansion link of power input line, electric hydraulic station, control part (joining remote controller), oil pipe line part, oil cylinder, rotational fuel tank.This complete set technology is a prior art, we introduce the elevating function that this technology realizes freight container or analogue, our emphasis solves the lifting operating part (among Fig. 8 4) of jacking system and the matching problem of freight container or analogue, and in freight container or analogue lifting operating part (among Fig. 8 4) principle of work and working process.Drawn lifting operating part (among Fig. 8 4) and flexible realization oil cylinder by hydraulically extensible bar (among Fig. 8 5) (among Fig. 8 4) of our emphasis of present case is the operating part rotating element of jacking system, and other parts such as power input line, electric hydraulic station, control part (joining remote controller), oil pipe line partly do not draw.They can be contained in any position that does not influence cargo loading in freight container or the analogue.For example, any position that the introducing of power lead can be in freight container or analogue (generally sidewall for well) mix waterproof connector and introduce.
Working process:
Freight container or analogue set out on a journey motoring condition or quiescence, Fig. 8 and Fig. 9;
Freight container or analogue jacking system algorithm, inserting power lead → power-on → startups electric hydraulic station → self-checking system oil circuit situation → people stands in freight container or analogue external application remote controller and controls jacking system → remote control and send the instruction feeding and press expansion link (among Fig. 8 5) to move for hydraulic oil → hydraulically extensible bar, stretching, extension makes oil cylinder (among Fig. 8 4) rotation → remote control vertical with sidewall send instruction and moves for hydraulic ram (among Fig. 8 4) for hydraulic oil → hydraulic ram (among Fig. 8 4) by oil pipe (among Fig. 8 3), uphold expansion link support set downwards and case or analogue.Mode of operation as shown in Figure 10 and Figure 11.
Automobile loading and unloading container or analogue are as shown in Figure 7.
1 direction among Fig. 7: expression freight container or analogue are on the ground, rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to ground, is supporting freight container or analogue, automobile is poured under freight container or the analogue, Stuff (to) or analogue;
2 direction among Fig. 7: expression freight container or analogue are on automobile, and rotating lifting gear is vertical with sidewall, and the expansion link of jacking system is flexible downwards to support freight container or analogue to ground, and automobile advances, and unloads freight container or analogue.
Freight container or analogue jacking system power cut-off step, remote control is sent instruction and is given hydraulic ram (4 following oil pipe among Fig. 8) for hydraulic oil → hydraulic ram (among Fig. 8 4) action by oil pipe (among Fig. 8 3), expansion link shrinks, fall freight container or analogue → remote control and send the instruction feeding and press expansion link (among Fig. 8 5) for hydraulic oil → hydraulically extensible bar action, expansion link shrink make oil cylinder (among Fig. 8 4) rotation get back in the sidewall vertical surface → people stands in freight container or analogue external application remote controller and controls and close electric hydraulic station → PTO Power Take Off → pull up power lead.
(3), a kind of split type electric hydaulic lifting freight container or analogue
We are 8 oil pipes on 8 oil pipes of the oil circuit in the oil cylinder among the embodiment 2 (among Fig. 8 4) (among Fig. 8 3) and the expansion link (among Fig. 8 5) unite (two oil pipes of an oil cylinder), concentrate on certain position of freight container or analogue and make two eight mouthfuls integrated oily comb interface, and power supply, electric hydraulic station, control part, the oil pipe line part mobile set apparatus for converting that forms, can be in-vehicle, hand-held design, different flexible means such as portable, this device also has two eight mouthfuls comb interface to dock with it.
We stay the lifting actuating unit oil cylinder of jacking system and part oil circuit (among Fig. 85,4,3) on freight container or the analogue, and other partly integrated single unit systems of jacking system, the two is by the butt joint of hydraulic oil comb interface.As the winding displacement interface of integrated circuit, very convenient, at first to formulate oily comb interface standard, just should use and promote easily.
As for working process,, do not giving unnecessary details here as embodiment 2.
(2) the device embodiment of a kind of energy lifting freight container or analogue
(1), the device of a kind of manually operated energy lifting freight container or analogue
The device algorithm of energy lifting freight container or analogue is installed:
We on freight container or analogue upper support post (among Figure 12 2) → and show that the pillar stiffener (among Figure 12 3) of corner fittings (among Figure 12 8) → the two is connected by the link pin that inserts swivel hook (among Figure 12 5) and hinge seat (among Figure 12 4,6) by corner fittings attaching parts (among Figure 12 1) fixing → jacking system (among Figure 12 7).
The device working process of lifting freight container or analogue:
Jacking system (among Figure 12 7) lifting downwards with contact expansion link, finish the lifting (Figure 13 represents) of freight container or analogue.
After the work of lifting freight container or analogue is finished, unload the jacking system step:
That pulls up link pin in swivel hook (among Figure 12 5) and the hinge seat (among Figure 12 4,6) → unclamp swivel hook (among Figure 12 5) and hinge seat (among Figure 12 4,6) is connected → unloads jacking system (among Figure 12 7) → unclamp corner fittings attaching parts (among Figure 12 1) → unload pillar stiffener (among Figure 12 3).
(2), a kind of energy lifting freight container of hydraulic pressure or the device of analogue
We change manual hoisting device in the above-mentioned example into hydraulic actuating cylinder that oil pipe inserts, installation process such as the same example, here increase electrical source of power, electric hydraulic station, control part, oil pipe line, quick tubing interface valve etc., formed a hydraulic lifting control system equipment.
Working process:
1. connect the operating part of jacking system earlier, the installation steps with last example are identical here.
2. connect the supporting electrical source of power of the operating part of jacking system, electric hydraulic station, control part, oil pipe line, part such as tubing interface valve fast again.
3. the operating part work of power-on → electric hydraulic station work → control oil pressure → control jacking system.
4. jacking system (among Figure 12 7) lifting downwards with contact expansion link, finish the lifting (Figure 13 represents) of freight container or analogue.
5. lifting end-of-job, the operating part retracted for clearance of jacking system.
6. hydraulic oil return, PTO Power Take Off is removed the supporting electrical source of power of the operating part of jacking system, electric hydraulic station, control part, oil pipe line, part such as tubing interface valve fast.
7. remove the operating part of jacking system, here with last example to unload the jacking system step identical.
Claims (10)
1. the freight container of an energy lifting or analogue, it is characterized in that sidewall installation jacking system, jacking system is a various jacking equipment of the prior art, can outwards rotate vertical during jacking system work with sidewall, the telescoping mechanism of jacking system downwards with contact extension and indentation, after finishing lifting work, rotating lifting gear is got back in freight container or the analogue sidewall interlayer;
Wherein:
Freight container comprises standard and the substandand freight container of all size, various materials, also comprises all types of freight containers of present stage; Freight container is made up of pair of sidewalls, front end, door end, top board, floor and underframe concrete structure;
Analogue is meant that existing various mechanical equipment and space are with being similar to the integral body that freight container cube rigid body framework is wrapped to form, Packed (as the mechanical equipment of generator set, boiler, freezer, water treatment equipment, food processing equipment, various different field, prefabricated house etc.) has by packing less (as tank container); Also form by pair of sidewalls, front end, door end, climax, earth polar and underframe concrete structure.
2. a kind of freight container or analogue that can lifting as claimed in claim 1, sidewall be installed jacking system and be it is characterized in that setting up the jacking system that can rotate around pillar stiffener at sidewall; Or having the pillar stiffener of jacking system, itself can rotate in sidewall.
3. as claim 1-2 each described a kind of freight container or analogue that can lifting, jacking system is characterized in that the pair of sidewalls of freight container or analogue respectively selects two to erect pillar stiffeners, each installs one can erect the jacking system of pillar stiffener rotation around it, or four setting pillar stiffeners that have jacking system can rotate at sidewall itself; Four of cube rigid body frames in four settings (angle) pillar stiffener of specific practice in freight container (among Fig. 1 9) or the analogue are erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat respectively (among Fig. 14,5, two hollow cylinders), four jacking systems increase a pair of up and down fixing swivel hook cooresponding with it respectively (among Fig. 16, a hollow cylinder), ring and seat the two (among Fig. 14,5,6, totally three hollow cylinders) connect by link pin (among Fig. 1 2), have positioning key (among Fig. 1 1) that it is fixed on the link pin.
4. the device of energy lifting freight container or analogue, it is characterized in that establishing the pillar stiffener of jacking system, promptly set up four the same with freight container or analogue corner post (among Figure 12 2) pillar stiffeners that also have corner fittings (among Figure 12 8) up and down that jacking system arranged (among Figure 12 3), erectting the angle pillar stiffener with freight container or analogue respectively uses corner fittings attaching parts (among Figure 12 1) fixing mutually side by side up and down, form an integral body, realize its elevating function by the stretching structure of jacking system (among Figure 12 7).
5. the device of a kind of energy lifting freight container as claimed in claim 4 or analogue, the pillar stiffener that has a jacking system is characterized in that erectting the same also pillar stiffener of installation corner fittings identical with it (among Figure 12 8) (among Figure 12 3) up and down of pillar stiffener (among Figure 12 2) with freight container or analogue, a pair of swivel hook on a pair of hinge seat on the pillar stiffener (among Figure 12 4,6) and the jacking system (among Figure 12 7) (among Figure 12 5) connects by link pin.
6. make the freight container of energy lifting or the method for analogue for one kind, it is characterized in that sidewall installation jacking system, jacking system is a various jacking equipment of the prior art, can outwards rotate vertical during jacking system work with sidewall, the telescoping mechanism of jacking system downwards with contact extension and indentation, after finishing lifting work, rotating lifting gear is got back in freight container or the analogue sidewall interlayer;
Wherein:
Freight container comprises standard and the substandand freight container of all size, various materials, also comprises all types of freight containers of present stage; Freight container is made up of pair of sidewalls, front end, door end, top board, floor and underframe concrete structure;
Analogue is meant that existing various mechanical equipment and space are with being similar to the integral body that freight container cube rigid body framework is wrapped to form, Packed (as the mechanical equipment of generator set, boiler, freezer, water treatment equipment, food processing equipment, various different field, prefabricated house etc.) has by packing less (as tank container); Also form by pair of sidewalls, front end, door end, top board, floor and underframe concrete structure.
7. as claimed in claim 6 a kind of make can lifting freight container or the method for analogue, sidewall is installed jacking system and be it is characterized in that setting up the jacking system that can rotate around pillar stiffener at sidewall; Or having the pillar stiffener of jacking system, itself can rotate in sidewall.
8. as each the described a kind of freight container of energy lifting or method of analogue made of claim 6-7, jacking system is characterized in that the pair of sidewalls of freight container or analogue respectively selects two to erect pillar stiffeners, each installs one can erect the jacking system of pillar stiffener rotation around it, or four setting pillar stiffeners that have jacking system can rotate at sidewall itself; Four of cube rigid body frames in four settings (angle) pillar stiffener of specific practice in freight container (among Fig. 1 9) or the analogue are erect pillar stiffener sidewall the inner, increase a pair of fixing up and down hinge seat respectively (among Fig. 14,5, two hollow cylinders), four jacking systems increase a pair of up and down fixing swivel hook cooresponding with it respectively (among Fig. 16, a hollow cylinder), ring and seat the two (among Fig. 14,5,6, totally three hollow cylinders) connect by link pin (among Fig. 1 2), have positioning key (among Fig. 1 1) that it is fixed on the link pin.
9. the method for energy lifting freight container or analogue, it is characterized in that establishing the pillar stiffener of jacking system, promptly set up four the same with freight container or analogue corner post (among Figure 12 2) pillar stiffeners that also have corner fittings (among Figure 12 8) up and down that jacking system arranged (among Figure 12 3), erectting the angle pillar stiffener with freight container or analogue respectively uses corner fittings attaching parts (among Figure 12 1) fixing mutually side by side up and down, form an integral body, realize its elevating function by the stretching structure of jacking system (among Figure 12 7).
10. the method for a kind of energy lifting freight container as claimed in claim 9 or analogue, the pillar stiffener that has a jacking system is characterized in that erectting the same also pillar stiffener of installation corner fittings identical with it (among Figure 12 8) (among Figure 12 3) up and down of pillar stiffener (among Figure 12 2) with freight container or analogue, a pair of swivel hook on a pair of hinge seat on the pillar stiffener (among Figure 12 4,6) and the jacking system (among Figure 12 7) (among Figure 12 5) connects by link pin.
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CN2007101633603A CN101195469B (en) | 2007-10-23 | 2007-10-23 | Method for producing up-down container or analogue and device, and application thereof |
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