CN101172884B - Porcelain granule building material and process for manufacturing the same - Google Patents
Porcelain granule building material and process for manufacturing the same Download PDFInfo
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- CN101172884B CN101172884B CN2006101504985A CN200610150498A CN101172884B CN 101172884 B CN101172884 B CN 101172884B CN 2006101504985 A CN2006101504985 A CN 2006101504985A CN 200610150498 A CN200610150498 A CN 200610150498A CN 101172884 B CN101172884 B CN 101172884B
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Abstract
The invention relates to porcelain granule construction material and the preparation method thereof, wherein, the porcelain granule construction material comprises: a plurality of porcelain granules, frothing cement and steel wire nets. The porcelain granules are granule-shaped objects formed by sintering with high temperature of clay, the grain diameter is between 3mm and 8mm and the weight percentage possibly occupies between 75 percent and 85 percent of the total weight of the porcelain granules and the frothing cement. The frothing cement which is firstly frothing type frothing cement is formed by cement and proper vesicant, and the weight percentage possibly occupies between 15 percent to 25 percent of the total weight of the porcelain granules and the frothing cement. The frothing cement can be stirred with water in a mixing way and evenly mixed by being added with porcelain granule. After the frothing is fulfilled and the frothing cement shows the mortar state, the frothing cement is poured into a die and the steel wire nets are put into the die. After the mixed mortar is ossified and formed, the steel wire nets can be embedded in so as to form the combinative porcelain granule construction material.
Description
Technical field
The present invention relates to a kind of porcelain granule building material and method of manufacture, relate in particular to a kind of made material of construction of haydite, foam cement and woven wire that uses, can mould or irritate contour forming through mould be precasting board wall or building block, and the supply foundation construction is required.
Background technology
The tradition wall house history in several thousand so far of laying bricks; Yet brick wall can't bear the impact of rocking of huge macroseism; So the construction method that the reinforcement brick of reinforced concrete is made occurred; Further improvement is the shearing exterior wall of reinforced concrete RC (Reinforced Concrete), and high building is even adopt reinforcing bar SC (Steel Concrete) structure or the mixed structure SRC (Steel Reinforced Concrete) of reinforcing bar and Steel Concrete.And the used precasting board wall of inner compartment wall or lay bricks based on considerations such as cost and accessibility, so the body of wall that various building materials of all kinds constituted is kept up a steady flow of.
The material category of the body of wall of prior art has a lot; For example: common brick wall, gypsum board wall, air entrained cement board wall, cement hollow board wall, the compound board wall of perlite and cement and contain compound board wall of Baolilong particulate or the like; The physics speciality and the intensity of its material are all different; Construction goes out in order to the effect of wall constructed precasting board wall or building block also completely different, and fire line and sound insulation capabilities also just have significant difference.The common brick big Heavy Weight of volume not only for example, soundproof effect is poor; And gypsum board wall and air entrained cement board wall receive easily towards and intensity not good; Hollow cement board wall refractoriness is poor; The compound board wall ultimate compression strength of perlite and cement difference contains when the compound board wall of Baolilong particulate is met fiery burning high temperature can discharge toxic gas.
See also shown in Figure 1ly, Fig. 1 is the precasting board wall assembling synoptic diagram of prior art material of construction.Wherein, This prior art precasting board wall 10 is provided with a projection 11 and a groove 12 in thickness of slab two relative sides; When continuous the joint, can make this projection 11 and this groove 12 of another prior art precasting board wall 10 be bonded with each other; And when combining, leave a bonding crack 13, and in this bonding crack 13, insert cement 14, make two prior art precasting board walls 10 can combine to fix.But these joint close 13 volumes that produced because of this projection 11 and this groove 12 are little, can it is little to insert cement 14 volumes of joint, though still can engage but to solidify the intensity of the formed cement bar in back far short of what is expected.More because of reducing cost; Thickness of slab central authorities in this prior art precasting board wall 10 are provided with a hollow bulb 15, and attempt reduces weight and reaches light-weighted effect, no doubt can reduce its weight; But also more easily because this hollow bulb 15 causes seeping water more easily, and therefore intensity also have a greatly reduced quality.
More because the new line of environmental consciousness in recent years, but the green building material of waste recovery recasting will be following main flow trend, also be that prior art Building Material House is beyond one's reach.Porcelain granule building material of the present invention is taken into account its lightweight, resistivity against fire, noise resistance, water-repellancy, heat retaining property and ultimate compression strength, more can meet the environmental protection demand, and its carrying assembling process is convenient efficient, saves transportation cost.
Summary of the invention
First purpose of the present invention is to provide a kind of porcelain granule building material and method of manufacture, and it can include some haydites by this porcelain granule building material, reaches lightweight and fp characteristic.
Another object of the present invention is to provide a kind of porcelain granule building material and method of manufacture, it can contain some haydites by this porcelain granule building material and mix the independent pore that is produced with foam cement, reaches heat insulation and reaches anti-humidity and sound damping characteristic with insulation.
Another purpose of the present invention is to provide a kind of porcelain granule building material and method of manufacture, and it can irritate precasting board wall or the building block that mould becomes different size by this porcelain granule building material, and order construction assembling is quicker, more can reduce its transportation cost because of lightweight.
A purpose more of the present invention is to provide a kind of porcelain granule building material and method of manufacture, and it can be by the precasting board wall or the building block of mould that this porcelain granule building material is irritated one-tenth, and Cladding Steel silk screen can improve the bulk strength of this porcelain granule building material in it.
For reaching above-mentioned purpose, the present invention provides a kind of porcelain granule building material, and this material comprises:
Some haydites, this haydite are the saccharoids that forms through high temperature sintering with clay; And
Foam cement is cement, water to be mixed with whipping agent stir and get, and these some haydites are mixed in and stir together in the foam cement and be the mixture of mortar shape; It is characterized in that:
This porcelain granule building material also comprises woven wire, and it is by mortar shape mixture institute embedding that this haydite and foam cement constituted; And this haydite accounts for 70% to 90% of haydite and foam cement gross weight, and foam cement accounts for 10% to 30% of haydite and foam cement gross weight.
The present invention also provides a kind of method of manufacture of porcelain granule building material, comprises the steps:
Cement, whipping agent and water are stirred forming foam cement in advance, and some haydites are inserted be mixed together stirring;
Making the mixture of this foam cement and haydite foam fully finishes to form mixed uniformly mortar shape mixture; This haydite accounts for 70% to 90% of haydite and foam cement gross weight, and foam cement accounts for 10% to 30% of haydite and foam cement gross weight;
Some woven wires are inserted in the mould, and the mortar shape mixture after the premixing foaming is poured into to this mould, and woven wire is wrapped in it;
This mould after the perfusion is imposed vapor cure it is solidified, and give the demoulding in solidifying the porcelain granule building material that will be shaped after the setting.Porcelain granule building material of the present invention can be shaped as precasting board wall or building block etc.
Description of drawings
Fig. 1 is the precasting board wall assembling synoptic diagram of prior art material of construction.
Fig. 2 is a porcelain granule building material Production Flow Chart synoptic diagram of the present invention.
Fig. 3 is the combination stereogram of the precasting board wall of porcelain granule building material of the present invention.
Fig. 4 is the precasting board wall A-A sectional view of porcelain granule building material of the present invention.
Fig. 5 is another enforcement illustration of precasting board wall of porcelain granule building material of the present invention.
Fig. 6 is a porcelain granule building material method of manufacture flow chart of steps of the present invention.
Drawing reference numeral explanation: 10～prior art precasting board wall; 11～projection; 12～groove; 13～bonding crack; 14～cement; 15～hollow bulb; 20～porcelain granule building material; 21～haydite; 22～foam cement; 23～woven wire; 201,201 '～precasting board wall; 2011,2011 '～the first plate thickness surface; 2012,2012 '～the second plate thickness surface; 2013,2013 '～lozenges; 2014～fill up seam; 2015,2015 '～arc groove; 2016～pack hole; 30～mould; 40～sweating room; 50～diamond saw board; 60～cement; 70～reinforcing rod; Step 81～84: porcelain granule building material method of manufacture steps flow chart.
Embodiment
In order more clearly to describe porcelain granule building material proposed by the invention and below the method for manufacture conjunction with figs. to be specified it.
See also shown in Figure 2ly, Fig. 2 is a porcelain granule building material Production Flow Chart synoptic diagram of the present invention.Wherein, this porcelain granule building material includes: some haydite 21, foam cement 22 and woven wire 23.This haydite 21 is the mushy artificial ceramic particle of ceramic quality and tool; Ceramic prilling is shaped after to form lightweight by high temperature klining sintering more than 1050 ℃ granular; Can form with shale or clay sintering; Have characteristics such as hardness height, thermal conductivity are low, in light weight, high temperature resistant, acid and alkali-resistance, have more the effect of good fire prevention, heat insulation, insulation, sound insulation, protection against the tide, freeze proof, weather resistance.
The particle diameter of this haydite 21 roughly can be between the 1mm to 15mm, and accounts for 70% between 90% time of haydite and foam cement gross weight, but is the present invention's examples of implementation.And in another better embodiment; This optimum grain-diameter of 21 of making pottery is between the 3mm to 8mm; Account for that optimum proportion is between 75% to 85% in haydite and the foam cement gross weight, this kind ratio can obtain the effect of better fire prevention, heat insulation, insulation, sound insulation, protection against the tide, freeze proof, weather resistance.In general, the proportion of commercially available haydite 21 is approximately between 0.7 to 1.5.
This foam cement 22 is a first hair style foam cement, is made up of the whipping agent of Portland cement and an amount of (about by mass of cement per-cent 0.1～2%), and said whipping agent can be any whipping agent that building field is used always.And this foam cement 22 accounts for can the enforcement ratio be weight percentage between 10% to 30% in haydite and the foam cement gross weight, and optimum proportion is between 15% to 25%.This foam cement 22 stirs foaming with water in advance, and should some haydite 21 uniform mixing in wherein, behind computer metering,, form mixed uniformly foaming mortar state with the pellet premixing.Ratio as for cement and water in the foam cement 22 belongs to prior art, and those skilled in the art can implement according to the experience of oneself fully.
The principal feature of this foam cement 22 is: one, thermal insulation, conductivity are 20-30 times of Portland cement goods between 0.05 to 0.15Kcal/mh ℃, and insulation and heat-proof quality are very excellent.Two, light weight, density are between 250 to the 1600kg/ cubic meters, are 1/5 to 1/8 of Portland cement density, are the light weight products, can effectively alleviate the load of buildings.Three, sound insulation property forms the numerous independent pores of porousness, and sound absorbing power can reach 0.09% to 0.19%, is 5 times of Portland cement, can be prone to solve the living space sound insulation problem in the apartment manufacture process.Four, environmental protection, traditional benzene panel material are prone to decompose toxic ingredient after meeting high temperature, and foam cement has overcome the shortcoming of this respect fully.Five, good integrity, foam cement and earth construction layer and heating packing layer all are concrete product on material, good integrity.Six, workability, the preparation of construction of robotization are established as required and are ordered parameter, can adjust to meet specific requirement each item index, and workability is good.
This woven wire 23 can be the woven wire 23 that diameter 2mm to 10mm steel wire (deformed wire fabric) is interwoven; And can place in the mould 30; And this haydite 21 that order is the mortar state is poured in this mould 30 with foam cement 21, when mortar hardening is shaped, can this woven wire 23 be embedded in this haydite 21 and the foam cement 21.
Porcelain granule building material 20 behind this filling mould is delivered to sweating room 40 in the lump together with this mould 30 give vapor cure; Steam-cured in addition; Make this porcelain granule building material 20 reach the intensity height, shrink little purpose, and the porcelain granule building material 20 that after solidifying, will be shaped is given demoulding processing.Cut into the precasting board wall 201 of pre-determined thickness again with 50 processing of diamond saw board, be transported to the working-yard again and assemble, its assembling seam is combined into body of wall with grouting way.More can be required with construction, the porcelain granule building material 20 of this shaping is cut into the different size size.For example, except cutting into laminal precasting board wall 201, also can be the blocky block structure in the side of cutting into, so that the utilization of more diversification to be provided like Fig. 2 and Fig. 3.
This porcelain granule building material 20 solidifies after the formed precasting board wall 201 of processing cutting; Lighter relatively compared with the weight of the prior art cement plate of equal volume; Can significantly reduce the load loading in carrying or hang when carrying, more can alleviate the heavy burden of building floor, reduce infrastructure cost.
This precasting board wall 201 mainly can be used for partition wall around the sound-proof wall, elevator of thermal insulation of roof, the underground parking of sound-insulating and heat-insulating, the buildings on wall, the ground of buildings, spa bay wall wall and parapet or the like.The composition of these porcelain granule building material 20 formed precasting board walls 201 meets the environment-friendly and green notion fully; In the process that this porcelain granule building material 20 shapes or in the site operation assembling process; The all recyclable crushing recasting of the waste material of its generation or unnecessary materials and parts utilizes again, not only has the environmental protection notion concurrently and more can save the cost expenditure.
Because this precasting board wall 201 mainly is to be made up of this haydite 21, foam cement 22 and 23 of woven wires; And this haydite 21 all has the characteristic of porous crack and independent pore with foam cement 22; Therefore more be rich in certain elasticity, be enough to the deflection of its rising-heat contracting-cold of balance, and also reach insulation and sound damping effect simultaneously because of characteristic with independent pore; And bury the intensity that woven wire 23 in it more can be strengthened this precasting board wall 201 underground; And can on this precasting board wall 201, cut utilization with different construction specifications, even cooperate different pipelines in addition grooving, buried pipeline, fill up or the like the construction demand, the modified line appearance of a street be prone to and operating efficiency high.
See also shown in Figure 3ly, Fig. 3 is the combination stereogram of the precasting board wall of porcelain granule building material of the present invention.Wherein, this precasting board wall 201 also comprises: two relative first plate thickness surface 2011 and two relative second plate thickness surface 2012.Be provided with a lozenges 2013 relatively in two relative first plate thickness surface, 2011 dual-sides; When its this precasting board wall 201 is assembled with first plate thickness surface, 2011 ' the continuous closing of another precasting board wall 201 ' with this first plate thickness surface 2011; Two corresponding lozenges 2013,2013 ' can form filling up of taper and stitch 2014; Can impose cement 60 grouting and make precasting board wall 201, the 201 ' connection of two closings fixing, and mend flat this simultaneously and fill up seam 2014.
Relative this first plate thickness surface 2011, the 2011 ' centre in these precasting board wall 201,201 ' both sides is provided with a strip arc groove 2015,2015 '; And be through to this two relative second plate thickness surface 2012,2012 '; When its this precasting board wall 201 is assembled with first plate thickness surface, 2011 ' the continuous closing of another precasting board wall 201 ' with this first plate thickness surface 2011; The arc groove 2015,2015 ' of two corresponding closings forms an elliptoid pack hole 2016; Can impose cement 60 and be in the milk within this pack hole 2016, solidifying back formation cement runner can increase its bonding strength.
See also shown in Figure 4ly, Fig. 4 is the precasting board wall A-A sectional view of porcelain granule building material of the present invention.Wherein, this precasting board wall 201 of this porcelain granule building material 20 contour forming of irritating, central interior is coated with this woven wire 23, can increase the intensity of this precasting board wall 201, makes these precasting board wall 201 intensity reach more than the 63ksc..And because this precasting board wall 201 includes woven wire 23, make its bending strength more can reach 900kgf, anti seismic efficiency is similar with the RC wall.
See also shown in Figure 5ly, another implements illustration to Fig. 5 for the precasting board wall of porcelain granule building material of the present invention.Wherein, This precasting board wall 201 can be provided with a reinforcing rod 70 in the appropriate position in mould 30 before irritating mould; And after these precasting board wall 201 sclerosis are shaped; Can this reinforcing rod 70 be embedded in this precasting board wall 201 inside, and vertically run through two corresponding these second plate thickness surface, 2012 central appropriate positions, so as to increasing the intensity of this precasting board wall 201.
See also shown in Figure 6ly, Fig. 6 is a porcelain granule building material method of manufacture flow chart of steps of the present invention.As shown in the figure, this flow process comprises the following step:
Step 81: cement and water are added whipping agent stir in advance and make it begin foaming, and some haydites are inserted together stir;
Step 82: make the mixture of this foam cement and haydite foam fully and finish to form mixed uniformly mortar shape mixture; And this haydite accounts for 70% to 90% of haydite and foam cement gross weight, and foam cement accounts for 10% to 30% of haydite and foam cement gross weight;
Step 83: some woven wires are inserted in the mould, and the mortar shape mixture after the premixing foaming is poured into to this mould, and woven wire is coated in it;
And
Step 84: this mould after will pouring into imposes vapor cure solidifies it, and gives the demoulding in solidifying the porcelain granule building material that will be shaped after the setting.
In sum, porcelain granule building material of the present invention and method of manufacture, wherein; These porcelain granule building material 20 these made precasting board wall 201 its inner packet contain some haydites 21 and foam cement 22 and woven wire 23; Make this precasting board wall 201 form inner numerous independent pores, and inside coating woven wire 23 again, but not only the sound insulation protection against the tide have the effect of fireproof heat insulating concurrently; More can increase its bulk strength, and can be with this blocky block structure in porcelain granule building material 20 sides of cutting into.Yet wherein this foam cement 22 more can reduce the weight of essence, on practice of construction, can reduce the crane tonnage, significantly accelerates the construction time-histories, and the reduction to integral body is built cost has obvious effects, and then reduces the cost of transportation.
But above-described embodiment shall not be applied to restriction range of application of the present invention, and protection scope of the present invention should be main with the scope that claim content institute's definition techniques spirit of the present invention and impartial variation thereof are included.Be that all equalizations of doing according to claim of the present invention change and modification, will do not lose main idea of the present invention place, also do not break away from the spirit and scope of the present invention, the former capital should be regarded as further enforcement situation of the present invention.
Claims (7)
1. porcelain granule building material, it includes:
Some haydites, this haydite are the saccharoids that forms through high temperature sintering with clay; And
Foam cement is cement, water to be mixed with whipping agent stir and get, and these some haydites are mixed in and stir together in the foam cement and be the mixture of mortar shape; It is characterized in that:
This porcelain granule building material also comprises woven wire, and it is by mortar shape mixture institute embedding that this haydite and foam cement constituted; And this haydite accounts for 75% to 85% of haydite and foam cement gross weight, and foam cement accounts for 15% to 25% of haydite and foam cement gross weight, and the particle diameter of this haydite is between the 3mm to 8mm; And this porcelain granule building material is to form with the following step manufacturing:
This cement, this whipping agent and this water are stirred forming this foam cement in advance, and should some haydites insert and be mixed together stirring;
Making the mixture of this foam cement and haydite foam fully finishes to form mixed uniformly mortar shape mixture;
Some these woven wires are inserted in the mould, and this mortar shape mixture after the premixing foaming is poured into to this mould, and some these woven wires are wrapped in it;
This mould after the perfusion is imposed vapor cure it is solidified, and give the demoulding in solidifying the porcelain granule building material that will formalize after the setting; And
Cut into the precasting board wall of pre-determined thickness with the porcelain granule building material processing of this setting of a diamond saw board after with the demoulding.
2. porcelain granule building material as claimed in claim 1 is characterized in that, this woven wire is that diameter 2mm to 10mm steel wire is interwoven.
3. porcelain granule building material as claimed in claim 1 is characterized in that, this porcelain granule building material forms flat precasting board wall or the building block of square shape through irritating mould and sclerosis; This precasting board wall also comprises: two relative first plate thickness surface and two relative second plate thickness surface.
4. porcelain granule building material as claimed in claim 3; It is characterized in that; This precasting board wall is provided with a lozenges relatively in two these relative first plate thickness surface dual-sides, and when this precasting board wall was assembled with the continuous closing of first plate thickness surface of this first plate thickness surface and another precasting board wall, two corresponding lozenges formed the seam of filling up of tapers; Impose cementation process and make the precasting board wall connection of two closings fixing, and mend flat this simultaneously and fill up seam.
5. porcelain granule building material as claimed in claim 3; It is characterized in that; These precasting board wall two these relative first plate thickness surface centre are provided with the strip arc groove; And being through to this two relative this second plate thickness surface, when making this precasting board wall with the continuous closing assembling of first plate thickness surface of this first plate thickness surface and another precasting board wall, this arc groove of two corresponding closings forms an elliptoid pack hole; Impose cementation process within this pack hole, solidify the back and form its bonding strength of cement runner increase.
6. porcelain granule building material as claimed in claim 3; It is characterized in that; This precasting board wall before irritating mould in this mould the appropriate position reinforcing rod is set, and after this precasting plate sclerosis was shaped, it is inner that this reinforcing rod is embedded in this precasting board wall; And vertically run through the central appropriate position of two corresponding second plate thickness surface, so as to increasing the intensity of this precasting board wall.
7. a porcelain granule building material method of manufacture is characterized in that, this method includes the following step:
Cement, whipping agent and water are stirred forming foam cement in advance, and some haydites are inserted be mixed together stirring, this haydite is the saccharoid that forms through high temperature sintering with clay;
Making the mixture of this foam cement and haydite foam fully finishes to form mixed uniformly mortar shape mixture; This haydite accounts for 75% to 85% of haydite and foam cement gross weight, and foam cement accounts for 15% to 25% of haydite and foam cement gross weight, and the particle diameter of this haydite is between the 3mm to 8mm;
Some woven wires are inserted in the mould, and the mortar shape mixture after the premixing foaming is poured into to this mould, and woven wire is wrapped in it;
This mould after the perfusion is imposed vapor cure it is solidified, and give the demoulding in solidifying the porcelain granule building material that will formalize after the setting; And
Cut into the precasting board wall of pre-determined thickness with the porcelain granule building material processing of this setting of a diamond saw board after with the demoulding.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2006101504985A CN101172884B (en) | 2006-11-02 | 2006-11-02 | Porcelain granule building material and process for manufacturing the same |
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| CN2006101504985A CN101172884B (en) | 2006-11-02 | 2006-11-02 | Porcelain granule building material and process for manufacturing the same |
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| CN101172884B true CN101172884B (en) | 2012-07-04 |
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| CN105000833B (en) * | 2015-06-26 | 2016-05-04 | 福建安固新型环保建材有限公司 | Haydite concrete structure, its preparation method and corresponding ceramsite board and Haydite bricks |
| CN105869365A (en) * | 2015-08-17 | 2016-08-17 | 福州睿创纺织科技有限公司 | Alarm tracking system based on GPS |
| CN108046827A (en) * | 2017-12-23 | 2018-05-18 | 安徽国电能源设备工程有限公司 | A kind of strong thermal insulation foaming cement of adhesive property |
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| CN1051033A (en) * | 1989-10-20 | 1991-05-01 | 湖北省襄樊市胶粘技术研究所 | Non-burning antifire light profile and manufacture method thereof |
| CN2483465Y (en) * | 2001-07-19 | 2002-03-27 | 董庆金 | Light wt. wall slab made of haycite, concrete and metal net |
| CN1346814A (en) * | 2001-09-29 | 2002-05-01 | 曾令可 | Sound-absorbing material for subway and its preparing process |
| CN1807803A (en) * | 2005-01-19 | 2006-07-26 | 谢铋年 | Light aggregate steel-wire-net reinforced concrete prefabricated member and its preparation method |
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2006
- 2006-11-02 CN CN2006101504985A patent/CN101172884B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051033A (en) * | 1989-10-20 | 1991-05-01 | 湖北省襄樊市胶粘技术研究所 | Non-burning antifire light profile and manufacture method thereof |
| CN2483465Y (en) * | 2001-07-19 | 2002-03-27 | 董庆金 | Light wt. wall slab made of haycite, concrete and metal net |
| CN1346814A (en) * | 2001-09-29 | 2002-05-01 | 曾令可 | Sound-absorbing material for subway and its preparing process |
| CN1807803A (en) * | 2005-01-19 | 2006-07-26 | 谢铋年 | Light aggregate steel-wire-net reinforced concrete prefabricated member and its preparation method |
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| Title |
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| 王卫玉.陶粒混凝土与钢筋粘结锚固性能的试验研究.《广西大学硕士学位论文》.2005,第3.2.1部分. * |
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