CN101147961A - Continuous casting technology for producing super large standard round billet on R12 to 14 meter arc continuous casting machine - Google Patents
Continuous casting technology for producing super large standard round billet on R12 to 14 meter arc continuous casting machine Download PDFInfo
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Abstract
The present invention relates to a continuous casting process for producing round bloom with especial large specification by using R12-14m curved spray continuous casting machine. Said continuous casting process includes the following steps: pouring the molten steel discharged from steel-smelting furnace into a steel ladle, hoisting said steel ladle on the steel ladle turntable of curved spray continuous casting machine whose radius is 12-14m, pouring molten steel into a pouring basket interior, the overheating degree of molten steel in the pouring basket is 10-25deg.C , making the molten steel be flowed into a crystallizer interior and progressively condensed into a steel shell along the circumference of said crystallizer, in the crystallizer exterior using electromagnetic stirring device to make stirring, starting withdrawal straightening machine and crystallizer vibration device, making round bloom with liquid core be fed into curved guide section, adopting 3-5 withdrawal straightening machines to make straightening of 3-5 portions, and utilizing 3-5 withdrawal straightening machine to lightly downwards press the solidified tail end of round bloom, its total downwards-pressed amount is 10-20mm, after the round bloom is straightened and completely solidified, cutting the round bloom into the linear round bloom, then hanging the linear round bloom into slow cooling pit and making slow cooling for above 24h. Said invention is high in production efficiency, low in production cost and stable in quality, and the existent curved spray continuous casting machine whose radius is 12-14m can be used for producing round bloom whose diameter is 500-700mm.
Description
Technical field
The present invention relates to a kind of continuous casting process of super large standard round billet, the diameter of circle base is φ 500～φ 700mm.Belong to technical field of steel production.
Background technology
Super large standard round billet is mainly supplied with seamless steel tubing mill and is made seamless steel pipe and forging factory making various device blank.The production technology of super large standard round billet is to annotate explained hereafter with mould.Because it is low that mould is annotated craft rate of production, the energy consumption height, lumber recovery is lower more than 10% than continuous casting process, causes production cost very high, and quality is also unstable, is difficult to satisfy the demand in market.Continuous cast round billets is owing to overcome the shortcoming of mould notes circle base, and at present honest measuring for mould annotated the circle base.The existing conticaster radius of producing big standard round billet is generally all at 12～14m, owing to lack effective control device, the degree of superheat is, and low energy is stable is controlled at 20～30 ℃, can not realize the low overheat cast; Because the bad and crystallizer mixing parametric improper use of the heat insulation effect of crystallizer protecting residue, part factory is arranged when producing the big standard round billet of φ 450～φ 500mm, appearance in various degree the crystallizer surface molten steel crust coagulation problem appears, bring a lot of difficulties to ordinary production, if produce the round base of bigger specification, production can't be carried out smoothly; Because still untapped come out of the technology of gently depressing of circle base, so the big amount of contraction that super large standard round billet produces when casting solidification can't supply, and certainly will cause that the blank center produces serious segregation and loose; Consider and when aligning, to crack, between the thickness of arc radius and circle base one limit value: D (thickness)≤R (arc radius)/30 is arranged, therefore the conticaster of the R12～14m maximum specification≤φ 500mm that can produce in theory, if produce the round base of φ 500～φ 700mm super large standard, must reconstruct the conticaster about R18m, but the conticaster of R18m investment is very big, is about the twice of conticaster investment of R12～14m.Therefore be necessary on the conticaster of existing R12～14m, to produce the continuous casting process of φ 500～φ 700mm super large standard round billet, satisfy the demand in market by the innovation and creation exploitation of technical matters.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, provide a kind of production efficiency height, low cost of manufacture, the stay-in-grade continuous casting process of on the circular-arc type continuous casting machine of existing R12～14m, producing φ 500～φ 700mm super large standard round billet, to overcome the deficiency of prior art.
The object of the present invention is achieved like this: a kind of continuous casting process of on the conticaster of arc radius R12～14m, producing super large standard round billet, and it is characterized in that: described technology may further comprise the steps:
The molten steel that comes out from converter injects in the ladle; handling the back through double refining hangs with driving a vehicle on the ladle turret of circular-arc type continuous casting machine that radius is 12～14m; forward the top of tundish to by ladle turret; molten steel is re-introduced in the tundish by the mouth of a river of ladle bottom; the continuous temperature measurement device is set in the tundish; by the tundish wall having been used nanometer heat insulating material and having used continuous temperature measurement device thermometric; molten steel overheat is stable in the control tundish is controlled at 10～25 ℃; the position of middle water containing opening is mixed up in advance to aim at following crystallizer; after opening the tundish stopper; molten steel flows in the crystallizer of end opening by the dummy head shutoff; in crystallizer; molten steel is condensed into box hat gradually along the crystallizer periphery, and the crystallizer cooling water inflow is controlled at 200～300m3/h, outside crystallizer; use electromagnetic mixing apparatus that the molten steel in the crystallizer is stirred; stir current 50～150A, stirring frequency 2～4Hz, the main component of crystallizer surface covering slag is (weight portion): SiO
228～32, A1
2 O
314～18, CaO 26～30, C (fixed carbon) 14～18, its main physicochemical property test rating is: basicity 0.8～1.0,1220～1240 ℃ of fusing points, viscosity 0.8～1Pa.S, when exit, crystallizer lower end base shell has certain thickness, start straightening machine and mould vibration device simultaneously, poring rate is controlled at 0.2～0.4m/min, make the round base that has the liquid heart enter the arcuate guide section of forming by the multistage nip rolls, round here base is descending on one side, the pressure cooling that stands the atomized water of many nozzle ejections in the peripheral secondary cooling zone of arcuate guide section on one side continues to solidify, the secondary cooling raio water yield is controlled at 0.2～0.4l/kg, after dummy bar goes out the straightening machine, itself and circle base are thrown off, the straightening temperature of circle base is controlled at 850～950 ℃, adopt 3～5 straightening machines to 3～5 alignings of the bad enforcement of circle, the installation site of 3～5 straightening machines is not on same horizontal level, but a slippage is arranged from A-P, when the circle base is aligned, utilize 3～5 straightening machines to implement gently to depress at circle base solidification end, 3～5 total drafts of straightening machine are controlled at 10～20mm, after treating that the circle base is aligned and solidified fully, be cut into the scale circle base of 6～12m by flame cutting machine, at last use special fixture that the scale circle base of surface temperature more than 600 ℃ hung burial pit by driving and carry out slow cooling more than 24 hours, the round base after slow cooling finishes hangs shot-blasting machine with driving a vehicle and carries out the shotblasting inspection.
The present invention has following characteristics:
1, uses nanometer heat insulating material and tundish continuous temperature measurement by the tundish wall, realized tundish molten steel low overheat (10～25 ℃) cast, guaranteed the inner equiax crystal of round base district ratio greater than 60%, thereby guaranteed that also round base has good internal soundness.
2, adopted crystallizer electromagnetic agitation and special crystallizer covering slag, the technical barrier that the crystallizer surface molten steel easily solidifies when having solved the cast of φ 500～φ 700mm super large standard round billet low speed has guaranteed the smooth cast of molten steel.
3, the pressure cooling of the atomized water of the nozzle ejection of secondary cooling zone layout continues to solidify, and has realized the even cooling on round base surface, has guaranteed that round base has favorable surface quality.
When 4, φ 500～φ 700mm super large standard round billet was produced, inner center segregation, center porosity were very serious, and the present invention uses 3～5 The drawing straightener that the circle base is implemented solidification end and gently depresses.Adopted the cast of 0.2～0.4m/min low speed, the position that guarantees circle base solidification end is in throwing aligning zone; Adopt the drafts of 10～20mm, guaranteed that the center segregation of round base inside, the quality problems of center porosity are resolved, and can prevent from round base to be cracked because of gently depressing.
5, used two cold slow cooling technology, the secondary cooling raio water yield 0.2～0.4l/kg, make round base in the surface temperature in when aligning at 850～950 ℃, avoid the brittleness temperature scope 700～850 ℃, the generation of face crack when having avoided aligning.
6, φ 500～φ 700mm super large standard round billet is because thickness is thick, the aligning difficulty is very big when producing with the circular-arc type continuous casting machine of 12～14m radius, adopted the multipoint straightening technology especially for this reason, 3～5 of aligning points, round base is being formed below the critical value of crackle at the percentage elongation of each aligning point, thereby guaranteed not produce inside and outside aligning crackle.
7, because the casting rate of φ 500～φ 700mm super large standard round billet is very low, has only 0.2～0.4m/min, conventional circular-arc type continuous casting machine control appliance can't be stablized control, the straightening machine has been made in redesign for this reason, the roller of straightening roller is directly increased to more than the φ 450mm, the motor of control reductor is brought up to more than 10 grades from 4～6 grades, made round base straightening state obtain stable control, guaranteed the smooth cast of super large standard round billet.
If 8, φ 500～φ 700mm super large standard round billet normally cooling on the cold bed of casting machine, will scrap because of cooling velocity causes circle base cracking soon, the anchor clamps that for this reason adopted high temperature to roll off the production line make round base just in time advance to cheat slow cooling in surface temperature more than 600 ℃, have prevented the generation of cooling crack.
9, use shot-blast apparatus that the circle base is carried out ball blast, remove the iron scale on circle base surface, each root circle base is carried out blemish inspection and cleaning, guaranteed the payment of zero defect circle base.
In sum, φ 500～φ 700mm super large standard round billet continuous casting process that the present invention adopts, guaranteed the smooth implementation of production process, and guaranteed the inside and outside quality of round base, can produce the round base of longer scale, can replace mould to annotate forging stock and make the various device blank for seamless steel tubing mill's making seamless steel pipe and forging factory.
Description of drawings
Fig. 1 produces the continuous casting process flow chart of super large standard round billet on the circular-arc type continuous casting machine of arc radius R12～14m for the present invention.
Fig. 2 is that five straightening machines used in the present invention are arranged schematic diagram.
Among the figure: ladle 1, ladle turret 2, tundish 3, tundish wall nanometer heat insulating material 4, crystallizer 5, electromagnetic mixing apparatus 6, nip rolls 7, liquid core (the circle base does not solidify the zone) 8, circle base 9, straightening machine 10, shot-blasting machine 11, burial pit 12, flame cutting machine 13, continuous temperature measurement device 14, covering slag 15, mould vibration device 16, cooling water nozzle 17, secondary cooling zone 18, circle base solidification end (liquid core end) 19.
The specific embodiment
Referring to Fig. 1, the concrete processing step of the continuous casting process of production super large standard round billet is as follows on the circular-arc type continuous casting machine of arc radius R12～14m:
Enforcement is that the radius a multithread is to carry out on the circular-arc type continuous casting machine of 12m, and concrete specification of producing the circle base is φ 600mm, and kind is high pressure tube blank steel 12Cr1MoVG.
100～120t the molten steel that comes out from converter injects in the ladle 1, after handling, hangs on the ladle turret 2 of circular-arc type continuous casting machine double refining with driving, forward the top of tundish 3 to by ladle turret, molten steel is re-introduced in the tundish 3 by the mouth of a river of ladle 1 bottom, the tundish wall uses nanometer heat insulating material 4, be provided with continuous temperature measurement device 14 in the tundish, by the molten steel in the tundish being implemented eddy-current heating and being used continuous temperature measurement device thermometric, control the interior molten steel overheat of tundish at 10～25 ℃.The position of middle water containing opening is mixed up in advance to aim at following crystallizer 5.After opening the tundish stopper, molten steel flows in the water mold 5 of end opening by the dummy head shutoff.In crystallizer, molten steel is condensed into box hat gradually along the water mold periphery, and the crystallizer cooling water inflow is controlled at 200～300m3/h.Outside crystallizer, use the molten steel in 6 pairs of crystallizers of electromagnetic mixing apparatus to stir stir current 50～150A, stirring frequency 2～4Hz.For prevent crystallizer surface because of circle base section big and pulling rate tie cold steel slowly, redesigned the composition (weight portion) of covering slag 15, SiO
228～32, Al
2O
314～18, CaO 26～30, C (fixed carbon) 14～18, its main physicochemical property test rating is: basicity 0.8～1.0,1220～1240 ℃ of fusing points, viscosity 0.8～1Pa.S.When exit, crystallizer lower end base shell has certain thickness, start straightening machine 10 and mould vibration device 16 simultaneously, make the round base 9 that has the liquid heart enter the arcuate guide section of forming by four sections nip rolls 7.Round here base is descending on one side, continues to solidify the secondary cooling raio water yield 0.2～0.4l/kg Yi Bian stand the pressure cooling of the atomized water of the many nozzle of arranging according to certain rules 17 ejections in the peripheral secondary cooling zone 18 of arcuate guide section.After dummy bar goes out the straightening machine itself and circle base are thrown off, the straightening temperature of circle base is controlled at 850～950 ℃, adopts 5 straightening machines that the circle base is implemented 5 alignings.When the circle base is aligned, utilize 5 straightening machines 10 to implement gently to depress at circle base solidification end 19,5 total drafts of straightening machine are controlled at 10～20mm.After treating that the circle base is aligned and solidified fully, be cut into the scale circle base of 6～12m by flame cutting machine 13, use special fixture that the scale circle base of surface temperature more than 600 ℃ hung the slow cooling that burial pit 12 carried out more than 24 hours by driving at last, the round base after slow cooling finishes hangs shot-blasting machine 11 with driving and carries out the shotblasting inspection.
Through check, the surface quality of circle base is good, and the low multiple quality in cross section has reached the one-level of country's (industry) standard, and is on probation through the user, satisfied customer requirements fully.Because the lumber recovery of continuous cast round billets from molten steel to the circle base can reach more than 96%, annotate highly more than 10% than mould, and flow process is short, cost descends obviously; In addition, because the continuous cast round billets steady quality has satisfied the demand in market.
Referring to Fig. 2, straightening machine 10 used herein, by 1# straightening machine, 2# straightening machine, 3# straightening machine, 4# straightening machine, 5# straightening machine totally five withdrawal straightening stands become.Every straightening machine is formed by motor 10.1, reductor 10.2, top roll 10.3, lower roll 10.4 and frame 10.5.Described top roll 10.3 and lower roll 10.4 vertically are installed on the frame 10.5 one on the other, top roll 10.3 one ends link to each other with reductor 10.2 one ends, reductor 10.2 other ends link to each other with motor 10.1, leave an intersegmental distance between top roll 10.3 and the lower roll 10.4 so that allow round base pass through, the installation site of five straightening machines is not on same horizontal level, but a slippage is arranged from A-P, five total slippages of straightening machine are controlled at 10 ~ 20mm, can implement 5 alignings to the circle base like this, when the circle base is aligned, utilize five straightening machines to implement gently to depress at circle base solidification end.
Claims (3)
1. continuous casting process of on the circular-arc type continuous casting machine of R12～14m, producing super large standard round billet, it is characterized in that: described technology may further comprise the steps:
The molten steel that comes out from converter injects in the ladle, handling the back through double refining hangs with driving a vehicle on the ladle turret of circular-arc type continuous casting machine that radius is 12～14m, forward the top of tundish to by ladle turret, molten steel is re-introduced in the tundish by the mouth of a river of ladle bottom, the tundish wall has used nanometer heat insulating material, be provided with the continuous temperature measurement device in the tundish, by the molten steel in the tundish being implemented the nanometer heat insulating material insulation and being used continuous temperature measurement device thermometric, molten steel overheat is at 10～25 ℃ in the control tundish, the position of middle water containing opening is mixed up in advance to aim at following crystallizer, after opening the tundish stopper, molten steel flows in the crystallizer of end opening by the dummy head shutoff, in crystallizer, molten steel is condensed into box hat gradually along the crystallizer periphery, and the crystallizer cooling water inflow is controlled at 200～300m
3/ h, outside crystallizer, use electromagnetic mixing apparatus that the molten steel in the crystallizer is stirred, stir current 50～150A, stirring frequency 2～4Hz, when exit, crystallizer lower end base shell has certain thickness, start straightening machine and mould vibration device simultaneously, poring rate is controlled at 0.2～0.4m/min, make the round base that has the liquid heart enter the arcuate guide section of forming by the multistage nip rolls, round here base is descending on one side, the pressure cooling that stands the atomized water of many nozzle ejections in the peripheral secondary cooling zone of arcuate guide section on one side continues to solidify, the secondary cooling raio water yield is controlled at 0.2～0.41/kg, after dummy bar goes out the straightening machine, itself and circle base are thrown off, the straightening temperature of circle base is controlled at 850～950 ℃, adopt 3～5 straightening machine 3～5 alignings, the installation site of 3～5 straightening machines is not on same horizontal level, but a slippage is arranged from A-P, when the circle base is aligned, utilize 3～5 straightening machines to implement gently to depress at circle base solidification end, 3～5 total drafts of straightening machine are controlled at 10～20mm, after treating that the circle base is aligned and solidified fully, be cut into the scale circle base of 6～12m by flame cutting machine, at last use special fixture that the scale circle base of surface temperature more than 600 ℃ hung burial pit by driving and carry out slow cooling more than 24 hours, the round base after slow cooling finishes hangs shot-blasting machine with driving a vehicle and carries out the shotblasting inspection.
2. a kind of continuous casting process of producing super large standard round billet on the circular-arc type continuous casting machine of R12～14m according to claim 1, it is characterized in that: the covering slag of described crystallizer surface mainly is made up of the composition of following weight portion: SiO
228～32, Al
2O
314～18, CaO26～30, C14～18.
3. a kind of continuous casting process of producing super large standard round billet on the circular-arc type continuous casting machine of R12～14m according to claim 1 and 2 is characterized in that: the roller of described straightening roller is directly for more than the φ 450mm, and the motor of control reductor is more than 10 grades.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB200710134919XA CN100560250C (en) | 2007-10-29 | 2007-10-29 | On the circular-arc type continuous casting machine of R12～14m, produce the continuous casting process of super large standard round billet |
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| CNB200710134919XA CN100560250C (en) | 2007-10-29 | 2007-10-29 | On the circular-arc type continuous casting machine of R12～14m, produce the continuous casting process of super large standard round billet |
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| CN101147961A true CN101147961A (en) | 2008-03-26 |
| CN100560250C CN100560250C (en) | 2009-11-18 |
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