CN101144007B - Heat conduction paste - Google Patents

Heat conduction paste Download PDF

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Publication number
CN101144007B
CN101144007B CN2007101547148A CN200710154714A CN101144007B CN 101144007 B CN101144007 B CN 101144007B CN 2007101547148 A CN2007101547148 A CN 2007101547148A CN 200710154714 A CN200710154714 A CN 200710154714A CN 101144007 B CN101144007 B CN 101144007B
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liquid
resin
mentioned
heat conduction
compound
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CN101144007A (en
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岩井靖
梅田裕明
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Tatsuta Electric Wire and Cable Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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Abstract

The invention provides a thermal conductivity paste for screen printing with low viscosity, exothermicity, excellent storage stability and physical property of settability. The thermal conductivity paste is separated into A liquid containing acrylate resin and an epoxy resin hardener and B liquid containing epoxy resin and acrylate resin hardener. A thermally conductive filler is blended with one side or both sides of said A liquid and B liquid at a rate of 100 to 1000 weight section to total amount 100 weight section of said acrylate resin and an epoxy resin and the thermally conductive paste obtaining by mixing at a rate that a rate of a compounding ratio of said acrylate resin and an epoxy resin (however, weight %) is set to 10:90-90:10 before using said A liquid and B liquid.

Description

Heat conduction paste
Technical field
The present invention relates to heat conduction paste (solidified nature thermally conductive resin composition), more particularly, relate to heat conduction paste as the insulating material of substrate.
Background technology
In recent years, along with the multifunction of electronics, the requirement of small-sized slimming, chip part, semi-conductive densification significantly develop, and it is more and more important to make the circuit substrate of installing be that high exothermicity has become.
As the circuit substrate of so high exothermicity, the method for having used heat-resistant glue to carry the heat release fin at heat generating components.So-called heat-resistant glue; Be meant high caking agent of having filled mineral filler in thermoset or thermoplastic resin; For example, open to disclose in the 2004-217861 communique the spy and be adhered to circuit substrate etc. with containing membranaceous heat-resistant glue that specific spherical alumina, silicone-modified polyamidoimide, thermosetting resin, thermo-setting elastomer form heat release fin (heat liberation board) with copper, aluminium etc.
But, in aforesaid method, contain solvent in order to make the caking agent film forming, when be filled into by obturation LZT, might produce space, cracking.
In addition, as additive method, used with metal sheet as core make substrate method (metal-cored), make method that through hole coating thickens, metal sheet pasted method on the substrate etc.
But, because the requirement that exothermic character further improves except the method for above-mentioned use metal, also requires to give exothermicity to insulating substrate itself.As the advantage of this method, the area that can enumerate through making the heat release part increases, thereby can improve exothermal effect.
As the existing method of the circuit substrate that makes high like this exothermicity, the most normally used is the method that adopts pressurization that the heat release sheet material is bonding.So-called heat release sheet material is the exothermic material of height having been filled the polymer processing slabbing of heat conductivity weighting agent, has the characteristic of easy utilization.For example special opening discloses the bonding film of heat conductivity that the adhesive composition by the high molecular weight resin that contains epoxy resin and solidifying agent thereof, setting, curing catalyst and mineral filler forms in the flat 10-183086 communique.
But, use the method for this heat release sheet material to exist for by the insufficient shortcoming of concavo-convex tracing ability of adhesives.Particularly the requirement of exothermic character in recent years is more and more stricter, therefore begins high filling ceramic particle, so the hardness rising, is difficult to follow concavo-convex tendency and has become more remarkable.In addition, the adhesive composition that above-mentioned spy opens flat 10-183086 communique contains high molecular weight resin, therefore has the insufficient problem of thermotolerance.
Fig. 1 is the schematic cross-section of the formation example of the expression substrate that used heat conduction paste, symbol 1 expression aluminium sheet, and 2 expression heat conduction pastes, 3 expression parts, 4 expressions are arranged on the figure on the parts.Shown in this figure (a), adopt print process coating heat conduction paste 2 with after the figure 4 of parts 3 is imbedded, process pressurization operation is with aluminium sheet 1 crimping.
Therefore, in print process or pressurization, require to have 4 flowabilities of imbedding of figure with parts 3 as shown in Figure 1, and, also require to have parts fixed adaptation for being used by inaccessible place and not containing solvent for heat conduction paste.
But, in order to give sufficient exothermicity, need to add a large amount of high thermal conductivity fillers, along with the increase of amount of filler, the viscosity of paste rises, and has the mobile problem that reduces.In addition, in paste, add fire retardant in order to give the substrate flame retardant resistance, the problem that this viscosity rises becomes more remarkable.For this problem, if through selecting epoxy resin to realize that viscosity reduces, and then produces the problem that rerum natura descends.
In addition,, required to prolong the storage period of heat conduction paste, promptly further improved storage stability along with the globalization at substrate manufacturing strong point.
Patent documentation 1: the spy opens flat 10-183086 communique
Patent documentation 2: the spy opens the 2004-217861 communique
Summary of the invention
The present invention proposes in order to address these problems, and its purpose is to provide not only exothermicity excellent, but and has a LV of silk screen printing, the heat conduction paste that the rerum natura of storage stability, cured article is also excellent.
Heat conduction paste of the present invention; In order to solve above-mentioned problem, contain: the compound that is selected from the formation acrylate resin with the reactive group shown in the formula (I) of vinylformic acid isopentyl ester, neopentylglycol diacrylate, Viscoat 295, two (TriMethylolPropane(TMP)) tetraacrylate, phenylglycidyl ether propenoate hexamethylene diisocyanate carbamate prepolymer, bisphenol A diglycidyl ether vinylformic acid affixture, ethylene glycol bisthioglycolate (methylacrylic acid) ester, glycol ether two (methylacrylic acid) ester, methylacrylic acid 2-hydroxyl-3-acryloxy propyl ester and triethylene glycol diacrylate; Make this compound solidified acrylate resin solidifying agent; Epoxy resin; Epoxy curing agent; Be selected from Al 2O 3, SiO 2, C, BN and AlN mineral filler,
Figure DEST_PATH_GSB00000713273200011
In the formula (I), R representes H or alkyl,
Be separated into the A liquid and the B liquid that contains above-mentioned epoxy resin and aforesaid propylene acid ester resin solidifying agent of the compound that contains above-mentioned formation acrylate resin and above-mentioned epoxy curing agent; With respect to the compound of above-mentioned formation acrylate resin and total amount 100 weight parts of epoxy resin; Ratio with 100~1000 weight parts in side of A liquid and B liquid or two sides cooperates above-mentioned mineral filler, through before use with the cooperation ratio (weight %) of the compound of above-mentioned formation acrylate resin and epoxy resin reach 10: 90~90: 10 mixed A liquid and B liquid obtains.
As epoxy curing agent, can use to be selected from more than a kind or 2 kinds of phenols curing agent, imidazole curing agent and cationic solidifying agent.
In addition; As the acrylate resin solidifying agent, can use be selected from
Figure DEST_PATH_GSB00000713273200012
type solidifying agent and more than a kind or 2 kinds of radical type solidifying agent.
In addition, as required, can in a side or two sides of A liquid and B liquid, cooperate the resin more than a kind or 2 kinds that is selected from Synolac, melamine resin and xylene resin with ratio less than 40 weight % in the resinous principle total amount of A liquid and B liquid.
Heat conduction paste of the present invention is high exothermicity, under the situation of not using solvent, have can silk screen printing LV, excellent storage stability.The rerum natura of the cured article that makes its curing and obtain is also excellent.
Description of drawings
Fig. 1 is the schematic cross-section of the formation example of the expression substrate that used heat conduction paste, and the heat conduction paste that (a) has been illustrated on the parts that the surface formed figure coating (printing) (b) is illustrated in the state that is crimped with on (a) after aluminium sheet and the curing.
Nomenclature
1: aluminium sheet
2: heat conduction paste
3: parts
4: figure
Embodiment
Heat conduction paste of the present invention as stated, is separated into A liquid that contains the compound that constitutes acrylate resin and epoxy curing agent and the B liquid that contains epoxy resin and acrylate resin solidifying agent before the use.Through being separated into A liquid and B liquid, can make the solidifying agent that promotes each resin solidification when two liquid mix and resin isolation, therefore make the storage stability excellence that becomes.Two liquid mix the back because therefore the solidifying agent that exists each resin to use can promptly solidify.
The compound of the formation acrylate resin that contains in the A liquid; Be the compound that is selected from vinylformic acid isopentyl ester, neopentylglycol diacrylate, Viscoat 295, two (TriMethylolPropane(TMP)) tetraacrylate, phenylglycidyl ether propenoate hexamethylene diisocyanate carbamate prepolymer, bisphenol A diglycidyl ether vinylformic acid affixture, ethylene glycol bisthioglycolate (methylacrylic acid) ester, glycol ether two (methylacrylic acid) ester, methylacrylic acid 2-hydroxyl-3-acryloxy propyl ester and triethylene glycol diacrylate with reactive group of record in 1 or 2 the above molecular structural formulas (I), also can be with more than 2 kinds and use.
Figure GA20176916200710154714801D00051
In the formula (I), R representes H or alkyl, does not have special qualification for the carbon number of alkyl, but is generally 1~3.
Among the present invention,, under the situation of not using solvent, can highly fill the heat conductivity filler, exothermicity is improved through using these compounds that constitutes acrylate resins, can realize simultaneously can silk screen printing LV.
In addition, contained epoxy resin in the B liquid can be the resin that intramolecularly has 1 above epoxy group(ing), also can be with more than 2 kinds and use.As concrete example, can enumerate bisphenol A type epoxy resin, brominated epoxy resin, bisphenol f type epoxy resin, phenolic resin varnish type epoxy resin, alicyclic epoxy resin, glycidyl amine type epoxy resin, Racemic glycidol ether type epoxy, glycidyl ester type epoxy resin, hetero ring type epoxy resin etc.
The cooperation ratio (weight %) of the compound of above-mentioned formation acrylate resin and epoxy resin, use the compound that constitutes acrylate resin: epoxy resin is represented, is 10: 90~90: 10, is preferably 20: 80~60: 40.The ratio of compound that constitutes acrylate resin is during less than 10 weight %, and viscosity changes and increases, if surpass 90 weight %, the rerum natura after the curing reduces.
In heat conduction paste of the present invention; In the compound of above-mentioned formation acrylate resin, epoxy resin, can distinguish blend use in Synolac, melamine resin and the xylene resin more than a kind or 2 kinds as modifier; The resin that these resins can suitably be selected to realize this purpose uses, and does not have special qualification.
These resins as modifier can add a side or two sides of A liquid and B liquid to.
Above-mentioned A liquid constitute in compound and/or the B pendular ring epoxy resins of acrylate resin in blend Synolac, melamine resin and the xylene resin more than a kind the time proportioning; Make compound and B pendular ring epoxy resins that A liquid constitutes acrylate resin with the gross weight of these resins in be more than the 60 weight %, more than the preferred 90 weight %.That is, as the ratio of the resin of properties-correcting agent blend with the gross weight of these resins in less than 40 weight %, preferably less than 10 weight %.
As the example of the epoxy curing agent that contains in the A liquid, can enumerate phenols curing agent, imidazole curing agent, cationic solidifying agent etc., can use a kind separately, also can use more than 2 kinds.
As the example of the acrylate resin solidifying agent (polymerization starter) that contains in the B liquid, can type of enumerating solidifying agent, radical type solidifying agent etc., these can use a kind separately, also can use more than 2 kinds.
As the example of phenols curing agent, can enumerate phenolic varnish type phenol, naphthol compound etc.
Example as imidazole curing agent; Can enumerate imidazoles, 2-undecyl imidazole, 2-heptadecyl imidazoles, 2-ethyl imidazol(e), 2-phenylimidazole, 2-ethyl-4-methylimidazole, 1-cyanoethyl-2-undecyl imidazole, 2-phenylimidazole, 2,4-diamino--6-[2 '-methylimidazolyl-(1 ')]-ethyl-s-triazine.
As the example of cationic solidifying agent, can enumerate boron trifluoride amine salt, antimony pentachloride-Acetyl Chloride 98Min. complex compound, have styroyl, allylic sulfonium salt.
As the example of class solidifying agent, can enumerate anisole diazonium hexafluorophosphate, diphenyl iodine hexafluorophosphate, triphenylsulfonium, Si Zheng Ding Ji Phosphonium tetraphenyl borate salts, Si Zheng Ding Ji Phosphonium-o, o-diethyl dithiophosphate etc.
As the example of radical type solidifying agent, can enumerate dicumyl peroxide, tert-butyl peroxide cumyl, t-butyl hydroperoxide, cumene hydroperoxide etc.
The usage quantity of solidifying agent is different because of kind, as index, measures 100 weight parts with respect to the epoxy resin and the total of the compound that constitutes acrylate resin, is about 1~40 weight part.If usage quantity is very few, generation is solidified bad,, might reduce by storage stability perhaps rerum natura reduction if too much.
Can also can in two sides, cooperate to cooperate the heat conductivity filler the arbitrary of above-mentioned A liquid and B liquid.The heat conductivity filler can use and be selected from Al 2O 3, SiO 2, among C, BN and the AlN more than a kind or 2 kinds.The particle diameter of filler is represented with median size, about preferred 0.1~50 μ m.
The use level of filler is different because of the kind of filler, measures 100 weight parts, preferred 100~1000 weight parts, more preferably 300~900 weight parts with respect to the epoxy resin and the total of the compound that constitutes acrylate resin usually.
Through kind and the amount of selecting above-mentioned heat conductivity filler, can access the cured article of the about 0.2~2.8W/mK of thermal conductivity.
In heat conduction paste of the present invention, can add the flame retardant resistance imparting agent as required.The kind of flame retardant resistance imparting agent does not have special qualification, can use so far as the general fire retardant of resin additive.As an example, can enumerate phosphate compounds such as triphenylphosphate, tricresyl phosphate (toluene) ester, tricresyl phosphate base diphenyl ester, chlorine compounds such as clorafin; Bromine compounds such as hexabromobenzene; Oxyhydroxide such as Marinco H, white lake, mineral-type fire retardants such as brometo de amonio, ANTIMONY TRIOXIDE SB 203 99.8 PCT, but consider environmental problem etc.; In above-mentioned, preferred oxyhydroxide class, Phosphorus or phosphoric acid based flame retardant.
The addition of flame retardant resistance imparting agent is also different because of kind, purpose, as index, with respect to resinous principle 100 weight parts, is 5~100 weight parts.
In resin combination, add the tendency that there is HVization usually in the flame retardant resistance imparting agent; But because heat conduction paste of the present invention adopts aforesaid formation; Therefore even under the situation of having added the flame retardant resistance imparting agent, also can under the situation of not using solvent, keep can silk screen printing LV.
And then, in heat conduction paste of the present invention, in the scope that does not break away from the object of the invention, can also add additives such as skimmer, thixotropic agent, pigment.
Heat conduction paste of the present invention, through above-mentioned each components matching of set amount, mixing are prepared A liquid and B liquid respectively, before using with two liquid cooperations, mixing so that the compound of epoxy resin and formation acrylate resin reaches the ratio of above-mentioned setting.
The paste employing silk screen printing that mixing obtains etc. is coated with, and makes it be solidified to form the substrate of desired shape.Condition of cure is different because of the resin that uses etc., as index, is being about 30~120 minutes under 150~200 ℃.
Embodiment
Embodiments of the invention below are shown, but the present invention does not receive the qualification of following examples.
[embodiment]
Each composition shown in the table 1 is pressed the ratio shown in the table 1 (weight ratio) mix, prepare A liquid and B liquid respectively.Have, the details of each composition is described below again.
Constitute the compound of acrylate resin: methylacrylic acid 2-hydroxyl-3-acryloxy propyl ester (80 weight %), triethylene glycol diacrylate (20 weight %)
Epoxy resin: epoxy resin-4901E (Asahi Denka Kogyo K. K's system) (80 weight %), ED-529 (Asahi Denka Kogyo K. K's system) (20 weight %)
Synolac: EZ-3020-60-S (Dainippon Ink. & Chemicals Inc's system)
Melamine resin: L-121-60 (Dainippon Ink. & Chemicals Inc's system)
Xylene resin: ニ カ ノ one Le PR-1540 (Japanese ガ ス KCC system)
Silicon dioxide powder: FB-24 (Deuki Kagaku Kogyo Co., Ltd's system)
Phenols curing agent: タ マ ノ Le 758 (Arakawa Chemical Industries, Ltd.'s system)
Imidazole curing agent: 2-ethyl imidazol(e) (Shikoku Chem's system)
Class solidifying agent: Si Zheng Ding Ji Phosphonium tetraphenyl borate salts
Radical type solidifying agent: cumene hydroperoxide
For A liquid and B liquid, use BH type viscometer rotor No.7 (10rpm), measure initial stage viscosity (V respectively 0) and the viscosity (V of normal temperature placement after 14 days 14), viscosity velocity of variation (%) after the employing following formula is obtained 14 days.It is qualified that viscosity velocity of variation (%) is defined as in-20%~20% scope.
Viscosity velocity of variation (%) after 14 days=<(V 14-V 0)/V 0>* 100
Figure 899105DEST_PATH_GSB00000713273200031
Figure 816246DEST_PATH_GSB00000713273200041
Before using above-mentioned A liquid and B liquid are mixed and form heat conduction paste, it is coated on the copper coin, heated 60 minutes down and obtain cured article at 160 ℃.
Stick with paste and cured article for the exothermicity that obtains, to printing, have velocity of variation after tight generation, shearing resistance, humidity test and the oven test, viscosity velocity of variation and thermal conductivity to estimate.The result is shown in table 2.Test, measuring method are described below.
Printing is to use 120 order tPolyester Filament half tones that the groove of the Copper Foil of the thick 200 μ m that on the thick substrate of 1.6mm, are provided with, wide 1mm, long 10cm is printed, and investigates the fillibility of sticking with paste, and will stuck with paste to fill fully be designated as zero, will be stuck with paste completely filled be designated as *.
There is tight to produce and is after making it solidify 60 minutes under 160 ℃, the top layer is ground, observe, be judged to be the space for the space more than the 500 μ m with opticmicroscope.
Shearing resistance is according to JIS K6850, uses copper coin as test film, after solidifying 60 minutes under 160 ℃, measures.
Velocity of variation after humidity test velocity of variation and the oven test; The former measures shearing resistance to the test portion after in 85 ℃, 85% constant temperature and humidity cabinet, placing 1000 hours; The latter measures shearing resistance to the test portion of heating after 30 seconds in 260 ℃ baking oven, is obtained by following formula.It is qualified that velocity of variation (%) is defined as in-20%~20% scope.
Velocity of variation (%)=[<(intensity after the test)-(early strength)>/(early strength)] * 100
Viscosity velocity of variation (%) is to use BH type viscometer rotor No.7 (10rpm), measures initial stage viscosity (V 0) and the viscosity (V of normal temperature placement after 3 days 3), adopt following formula to obtain.It is qualified that velocity of variation (%) is defined as in-20%~20% scope.
Viscosity velocity of variation (%) after 3 days=<(V 3-V 0)/V 0>* 100
Thermal conductivity is under 160 ℃, making its cured article that has solidified 60 minutes adopt laser flash method to measure.
Figure DEST_PATH_GSB00000713273200051
[comparative example]
Each composition shown in the table 3 is mixed to reach the ratio shown in the table 3 (weight ratio), and the preparation heat conduction paste is coated on it on copper coin, obtains cured article 160 ℃ of following heating 60 minutes.The details of each composition is same as the previously described embodiments.For paste that obtains and cured article, likewise velocity of variation and thermal conductivity after viscosity velocity of variation, printing, shearing resistance, humidity test and the oven test are estimated with the foregoing description.The result is shown in table 3.
Table 3
Figure DEST_PATH_GSB00000713273200061
Heat conduction paste of the present invention can be used in the for example insulating material of the circuit substrate of various electronicss.

Claims (5)

1. heat conduction paste is characterized in that,
Contain: be selected from the vinylformic acid isopentyl ester; Neopentylglycol diacrylate; Viscoat 295; Two (TriMethylolPropane(TMP)) tetraacrylate; Phenylglycidyl ether propenoate hexamethylene diisocyanate carbamate prepolymer; Bisphenol A diglycidyl ether vinylformic acid affixture; Ethylene glycol bisthioglycolate (methylacrylic acid) ester; Glycol ether two (methylacrylic acid) ester; The compound of the formation acrylate resin with the reactive group shown in the formula (I) of methylacrylic acid 2-hydroxyl-3-acryloxy propyl ester and triethylene glycol diacrylate; Make this compound solidified acrylate resin solidifying agent; Epoxy resin; Epoxy curing agent; Be selected from Al 2O 3, SiO 2, C, BN and AlN mineral filler,
Figure FSB00000843004900011
In the formula (I), R representes H or alkyl,
Be separated into the A liquid and the B liquid that contains above-mentioned epoxy resin and aforesaid propylene acid ester resin solidifying agent of the compound that contains above-mentioned formation acrylate resin and above-mentioned epoxy curing agent,
With respect to the compound of above-mentioned formation acrylate resin and total amount 100 weight parts of epoxy resin, the ratio with 100~1000 weight parts in side of above-mentioned A liquid and B liquid or two sides cooperates above-mentioned mineral filler,
With the compound of above-mentioned formation acrylate resin and the cooperation ratio of epoxy resin, in weight %, reach 10: 90~90: 10 the above-mentioned A liquid of mixed and B liquid and obtain through before use,
Measure 100 weight parts with respect to the epoxy resin and the total of the compound that constitutes acrylate resin, the usage quantity of solidifying agent is 1~40 weight part.
2. the described heat conduction paste of claim 1, it is characterized in that: above-mentioned epoxy curing agent is to be selected from more than a kind or 2 kinds of phenols curing agent, imidazole curing agent and cationic solidifying agent.
3. claim 1 or 2 described heat conduction pastes is characterized in that: aforesaid propylene acid ester resin solidifying agent is be selected from
Figure FSB00000843004900021
type solidifying agent and more than a kind or 2 kinds of radical type solidifying agent.
4. claim 1 or 2 described heat conduction pastes; It is characterized in that: in a side or two sides of A liquid and B liquid, be combined with the resin more than a kind or 2 kinds that is selected from Synolac, melamine resin and xylene resin with ratio less than 40 weight % in the resinous principle total amount of above-mentioned A liquid and B liquid.
5. the described heat conduction paste of claim 3; It is characterized in that: in a side or two sides of A liquid and B liquid, be combined with the resin more than a kind or 2 kinds that is selected from Synolac, melamine resin and xylene resin with ratio less than 40 weight % in the resinous principle total amount of above-mentioned A liquid and B liquid.
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