CN101143743B - Method for preparing cation type polymeric flocculant - Google Patents
Method for preparing cation type polymeric flocculant Download PDFInfo
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- CN101143743B CN101143743B CN 200610047792 CN200610047792A CN101143743B CN 101143743 B CN101143743 B CN 101143743B CN 200610047792 CN200610047792 CN 200610047792 CN 200610047792 A CN200610047792 A CN 200610047792A CN 101143743 B CN101143743 B CN 101143743B
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- dimethylaminoethyl methacrylate
- monomer
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- initiator
- acrylamide
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Abstract
The invention relates to a preparation method of a cationic high polymeric flocculent. The invention uses the acrylamide, the dimethylaminoethyl methylacrylate, the quaternary ammoniation agent and the deionized water as the raw material; the water solution is polymerized at normal pressure; with different initiator systems and strict control of concentration of reactant, the transformation rate reaches up to 95 percent, the intrinsic viscosity of the flocculent is 800-1500cm<3>/g and the cationic degree is 1.0-4.5mmol/g. Before the synthesis of the flocculent, the dimethylaminoethyl methylacrylate is purified by removing impurities. The cationic high polymeric flocculent is characterized in a shorter reaction time and a stable polymerization reaction etc. The whole polymerization reaction can be finished only within 1 to ten hours. The cationic high polymeric flocculent can be applied in the sewage and sludge treatment of the petroleum and petrochemical industry, the chemical industry and the light industry.
Description
Technical field
The present invention relates to a kind of preparation method of organic floculant, particularly relate to a kind of preparation method of cationic high-molecular flocculant.
Background technology
The water treatment flocculation technique is meant to add flocculation agent in waste water, and the colloid in the water body, suspension solid-liquid body and dissolved organic matter by physics chemical action, and are removed wherein COD, colourity, suspensoid etc., and the water quality of waste water is purified.Using at present is polymerize aluminum chloride comparatively widely, and shortcoming mainly contains that dosage is big, the flco volume is big, sedimentation speed slow, the dehydration difficulty, efficient is low, processing costs is high.
In recent years, organic polymer coargulator development has wide in varietyly rapidly, and consumption is few, and it is few to give birth to slag, is easy to solid-liquid separation and reduces advantage such as equipment corrosion, occupies more and more important position in water treatment field.Disclosed a kind of cationic high-molecular flocculant as CN1247838A, it is that to adopt polyacrylamide, formaldehyde, dimethylamine be main raw, reacts the colloid of the amine methyl polyacrylamide that obtains now by Manny.There are shortcomings such as the loaded down with trivial details and flocculation agent effective content that obtain of technological process is low in this method.Chinese patent CN1336391A has disclosed a kind of cationic flocculant, and it is that to adopt inorganic ammonium salt, alkanoic, Dicyanodiamide be main raw, obtains through polycondensation.The flocculating agent molecule amount that this method obtains is lower, shortcomings such as flocculation bridge formation ability.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of preparation method of cationic high-molecular flocculant, improve the flocculating effect of product, when the product of preparation is used for sewage disposal, the living quantity of slag can be reduced effectively, when sludge treatment, the interstitial water in the slag can be removed effectively, the conglobation property of slag is good, thereby improves the dehydrating effect of mud.
The preparation process of cation polymeric flocculant of the present invention is as follows:
With acrylamide monomer and dimethylaminoethyl methacrylate monomer is main raw material, at first at 60 ℃~80 ℃, distillation purifying methyl acrylic dimethylaminoethyl monomer under negative pressure 0.092~0.097MPa condition, in the dimethylaminoethyl methacrylate monomer after the quaternizing agent adding purification, and obtain quaternized monomer, after then acrylamide, the quaternized monomer of dimethylaminoethyl methacrylate, deionized water being mixed by a certain percentage, nitrogen blowing is removed dissolved oxygen, adds initiator at last and carries out polyreaction.Negative pressure value refers to that absolute pressure is lower than non-pressurized numerical value.The dimethylaminoethyl methacrylate monomer condensation that distills out is collected, generally be distilled to when no longer including the dimethylaminoethyl methacrylate monomer and distillating and finish.
Other synthesis step and condition can adopt existing conventional scheme in this area among the present invention.As the reaction of dimethylaminoethyl methacrylate monomeric quaternary ammonium is to add quaternizing agent in the dimethylaminoethyl methacrylate monomer, regulating the pH value is 2~9, be preferably 4~8, reacting is that very exothermic is reacted, and should carry out or take other temperature measure of control in water-bath or ice-water bath.Quaternizing agent is hydrochloric acid or methyl chloride.The quaternized monomeric polymeric proportioning of acrylamide and dimethylaminoethyl methacrylate (mol ratio) is, acrylamide: dimethylaminoethyl methacrylate=10: 1~1: 10, best polymerization proportioning is: acrylamide: dimethylaminoethyl methacrylate=8: 1~1: 8, the total concn of monomer polymerization is: 0.5~1.5mol/L, best polymerization concentration is: 0.6~1.2mol/L, the polymeric temperature of reaction is: 20~90 ℃, optimum temps is: 30~80 ℃, polymerization reaction time is 1~10h, preferably 1~6h.Polymerization process can adopt different initiator systems to carry out Raolical polymerizable, adopt water-soluble azo initiator, as N, N-dihydroxy ethyl azo-bis-isobutyrate hydrochloride, the two amidine propane dihydrochlorides, 2 of azo, one or more in two (2-methyl 2-the amidine propane)-hydrochlorides of 2-azo.The add-on of initiator is 10
-5Mol/L~10
-2Mol/L; Adopting redox initiator is to be in Potassium Persulphate, ammonium persulphate and the Sodium Persulfate one or more; Sulphite is one or more in S-WAT, sodium bisulfite, potassium sulfite, Potassium hydrogen sulfite, ammonium sulphite and the ammonium bisulfite.One or both of persulphate and sulphite, wherein the proportioning of persulphate and sulphite is: 1: 0~1, the add-on of initiator is 10 of a monomer total amount
-3~10
-4Mol/L, optimal addn is: 5 * 10
-4~10
-4Mol/L.
Concrete chemical equation is as follows:
1. dimethylaminoethyl methacrylate monomeric quaternary ammonium reaction
CH
2=(CH
3)C-COOCH
2CH
2N(CH
3)
2+RCl--→
CH
2=(CH
3)C-COOCH
2CH
2N
+(CH
3)
2RCl
-
In the formula: R is H or CH
3
2. polyreaction
In the formula: R is H or CH
3
The scope of m is 10,000~200,000, and the scope of n is 10,000~100,000.
Cationic high-molecular flocculant of the present invention, limiting viscosity 800~1500cm
3/ g, cationic degree 1.0~4.5mmol/g, transformation efficiency reaches more than 95%, and polymerization reaction time is short, and whole polyreaction only needs 1~6h to finish.Cationic high-molecular flocculant of the present invention is a kind of quaternary organic polymer coargulator.During to sewage, sludge treatment, it is good to have a flocculating effect, and it is few to produce the quantity of slag, removes advantages such as suspended substance (SS), COD, oil be effective.Flocculation agent of the present invention can be widely used in sewage, the sludge handling process of industries such as oil, petrochemical industry, chemical industry, light industry.
In the raw material dimethylaminoethyl methacrylate of preparation polymeric flocculant, contain the stopper that prevents polyreaction, as phenol, hydroquinone monomethyl ether etc.Experiment shows, the existence of these stoppers can consume initiator, and the monomer free radical is lost activity, and influences the polyreaction of polymeric flocculant, generates low molecular polymkeric substance.
Embodiment
Embodiment 1 commercially available dimethylaminoethyl methacrylate monomer is purified
Quantitative commercially available dimethylaminoethyl methacrylate monomer is added in the matrass, vacuumize, under negative pressure 0.095MPa condition, being warming up to 75 ℃ distills, the dimethylaminoethyl methacrylate monomer condensation that distills out is collected, finish when no longer including the dimethylaminoethyl methacrylate monomer and distillate.It is stand-by that the dimethylaminoethyl methacrylate monomer of collecting purification is put into refrigerator.
Embodiment 2
In the four-hole boiling flask of the 500ml that agitator, thermometer, filling tube, import and export of nitrogen are housed, add the dimethylaminoethyl methacrylate 18.4g that obtains among the embodiment 1, the HCl 16ml that adds 1N, regulating pH value is 5.5, adds acrylamide 28.4g then, deionized water 450ml, after mixing, nitrogen blowing is removed dissolved oxygen, adds N at last, N-dihydroxy ethyl azo-bis-isobutyrate hydrochloride initiator 10
-4Mol/L adds ammonium persulphate (chemical pure) 10
-4Mol/L, sodium bisulfite (chemical pure) 10
-4Mol/L in 40 ℃ of water-baths, carries out copolymerization 4h.Obtain flocculation agent-1.
Embodiment 3
In the four-hole boiling flask of the 500ml that agitator, thermometer, filling tube, import and export of nitrogen are housed, add dimethylaminoethyl methacrylate 36.8g, the HCl 45ml that adds 1N, regulating pH value is 4.0, adds acrylamide 4.26g then, deionized water 430ml, after mixing, logical nitrogen removes dissolved oxygen, adds N, N-dihydroxy ethyl azo-bis-isobutyrate hydrochloride initiator 5 * 10
-4Mol/L adds ammonium persulphate (chemical pure) 5 * 10
-4Mol/L, sodium bisulfite (chemical pure) 2 * 10
-5Mol/L in 35 ℃ of water-baths, carries out copolymerization 6h.Obtain flocculation agent-2.
Embodiment 4
In the four-hole boiling flask of the 500ml that agitator, thermometer, filling tube, import and export of nitrogen are housed, add dimethylaminoethyl methacrylate 28.8g, the HCl 20ml that adds 1N, regulating pH value is 7.0, adds acrylamide 16.9g then, deionized water 460ml, after mixing, logical nitrogen removes dissolved oxygen, adds N, N-dihydroxy ethyl azo-bis-isobutyrate hydrochloride initiator 10
-4Mol/L adds ammonium persulphate (chemical pure) 4 * 10
-4Mol/L in 55 ℃ of water-baths, carries out polyreaction 5h.Obtain flocculation agent-3.
Embodiment 5
In the four-hole boiling flask of the 500ml that agitator, thermometer, filling tube, import and export of nitrogen are housed, add dimethylaminoethyl methacrylate 9.6g, the HCl 2ml that adds 1N, regulating pH value is 3.5, adds acrylamide 38.6g then, deionized water 460ml, after mixing, logical nitrogen removes dissolved oxygen, adds N, N-dihydroxy ethyl azo-bis-isobutyrate hydrochloride initiator 5 * 10
-4Mol/L, ammonium persulphate (chemical pure) 2 * 10
-4Mol/L, sodium bisulfite (chemical pure) 1 * 10
-5Mol/L in 35 ℃ of water-baths, reacted 3 hours, and in 60 ℃ of water-baths, reaction 1.5h obtains flocculation agent-4 again.
Each embodiment of table one obtains the flocculant product index
Index | Flocculation agent 1 | Flocculation agent 2 | Flocculation agent 3 | Flocculation agent 4 |
Limiting viscosity cm 3/g | 1250 | 830 | 1060 | 1510 |
Cationic degree mmol/g | 2.4 | 4.5 | 3.0 | 1.5 |
Embodiment 6
Get certain oil recovery station, oil field waste water and carry out the breakdown of emulsion floc test.
Table two is handled the oil extraction waste water experimental result
Embodiment 7
Get certain refinery oily(waste)water and carry out the breakdown of emulsion floc test.
Table three Treatment of Refinery Wastewater experimental result
Embodiment 8
Get certain refinery oily sludge and carry out the breakdown of emulsion floc test.
Table is managed refinery oily sludge experimental result everywhere
Claims (10)
1. the preparation method of a cationic high-molecular flocculant, it is characterized in that adopting following process: with acrylamide monomer and dimethylaminoethyl methacrylate monomer is raw material, at first at 60 ℃~80 ℃, distillation purifying methyl acrylic dimethylaminoethyl monomer under negative pressure 0.092~0.097MPa condition, in the dimethylaminoethyl methacrylate monomer after the quaternizing agent adding purification, and obtain quaternized monomer, then with acrylamide, the quaternized monomer of dimethylaminoethyl methacrylate, deionized water mixes, nitrogen blowing is removed dissolved oxygen, adds initiator at last and carries out polyreaction.
2. in accordance with the method for claim 1, it is characterized in that the reaction of described dimethylaminoethyl methacrylate monomeric quaternary ammonium for add hydrochloric acid or methyl chloride in the dimethylaminoethyl methacrylate monomer, regulating the pH value is 2~9.
3. in accordance with the method for claim 2, it is characterized in that described optimal ph is 4~8.
4. in accordance with the method for claim 1, it is characterized in that the quaternized monomeric polymeric mol ratio of described acrylamide and dimethylaminoethyl methacrylate is, acrylamide: dimethylaminoethyl methacrylate=10: 1~1: 10, the total concn of monomer polymerization is: 0.5~1.5mol/L, the polymeric temperature of reaction is: 20~90 ℃, polymerization reaction time is 1~10h.
5. in accordance with the method for claim 4, it is characterized in that described best acrylamide: dimethylaminoethyl methacrylate=8: 1~1: 8 (mol/mol), the total concn of monomer polymerization is: 0.6~1.2mol/L, best polymeric reaction temperature is: 30~80 ℃, polymerization reaction time is 1~6h.
6. in accordance with the method for claim 1, it is characterized in that described initiator is one or both of water-soluble azo initiator and redox initiator.
7. in accordance with the method for claim 6, it is characterized in that described redox initiator is one or both of persulphate and sulphite.
8. in accordance with the method for claim 6, it is characterized in that described water-soluble azo initiator is a water-soluble azo class thing, the add-on of initiator is 10
-5Mol/L~10
-2Mol/L.
9. in accordance with the method for claim 7, it is characterized in that described persulphate is one or more in Potassium Persulphate, ammonium persulphate and the Sodium Persulfate; Sulphite is one or more in S-WAT, sodium bisulfite, potassium sulfite, Potassium hydrogen sulfite, ammonium sulphite and the ammonium bisulfite.
10. in accordance with the method for claim 1, it is characterized in that described distillation purification process collects for dimethylaminoethyl methacrylate monomer condensation that will distill out, be distilled to when no longer including the dimethylaminoethyl methacrylate monomer and distillating and finish.
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CN102050513B (en) * | 2009-11-09 | 2012-05-23 | 德州学院 | Cationic macromolecular flocculant |
CN104558399B (en) * | 2013-10-09 | 2016-08-24 | 中国石油化工股份有限公司 | The preparation method of polymer copolymerization Cationic Polyacrylamide Flocculant |
CN105271495A (en) * | 2015-10-26 | 2016-01-27 | 苏州书瑞环保科技有限公司 | Nano flocculation material for water treatment and preparation method of nano flocculation material |
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