CN101125713A - Corrosion inhibitor used for closed circulation water system - Google Patents
Corrosion inhibitor used for closed circulation water system Download PDFInfo
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- CN101125713A CN101125713A CNA2006101124469A CN200610112446A CN101125713A CN 101125713 A CN101125713 A CN 101125713A CN A2006101124469 A CNA2006101124469 A CN A2006101124469A CN 200610112446 A CN200610112446 A CN 200610112446A CN 101125713 A CN101125713 A CN 101125713A
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Abstract
The invention provides a liquid inhibiter specially used in a close type circulating water system and relates to application and a preparation method thereof. The inhibiter contains the components indicated with percentage by weight: borax 5.5-10 percent, caustic alkali 1.0-3.0 percent, silicate 3.5-4.2 percent, nitrite 6.4-12.4 percent, 2- mercaptobenzothiazole 0.1-1.0 percent, and the remaining is water. The inhibiter uses a plurality of depressors and organic synergistic agents, thereby having special protection functions from black metals, copper and copper alloy, etc. The inhibiter of the invention can reduce the corrosion rate of carbon steel of the system from 2mm/year before the inhibiter is added to 0.02mm/year. The inhibiter contains no noble metal and heavy metal, thus, no pollution is caused to the environment in case of accidental leakage or discharge.
Description
Technical field
The present invention relates to the inhibiter that a kind of liquid-type is exclusively used in closed circulation water system, also relate to the relevant preparation method and the application of described inhibiter.
Background technology
Because in closed system, recirculated water is not exposed in the air, the loss of water is minimum, do not concentrate basically, so closed system generally adopts softening water as recirculated water.But because system inevitably can produce certain leakage problem in actual moving process, for example: air infiltrates from expansion tank, pipe joint, pump filler and valve; Make up water also can constantly be brought oxygen into, and its net result also can cause the heavy corrosion of system.Corrosion product very easily causes equipment failure, the impeller of destruction pump and sealing member and the increase that brings bleeder quantity; Corrosion product also can water flow velocity be lower in pipeline the section deposition, blocking pipeline or fouling on heat-transfer surface.The underdeposit corrosion that is caused by sediment pile can quicken the damage of total system, and the equipment that makes is scrapped in advance.For preventing that this type of problem from occurring generally all adding inhibiter in closed system.
Inhibiter is corrosion inhibitor again.Its effect is etch-proof by form protective membrane on the metallic surface.The kind of inhibiter is a lot, can be divided into inorganic inhibitor and organic inhibitor; Or anodic corrosion inhibitor and cathodic corrosion inhibitor.Formed film can be divided into oxide film, precipitation membrane or adsorption film.In closed system, use the most general anodic corrosion inhibitor that should belong to type oxide film, for example: chromic salt, molybdate and nitrite etc.
They can make steel surface generate one deck γ-Fe in solution
2O
3The film of metal oxide makes the oxidizing potential of iron move a few tenths of volt to the precious metal direction, the membrane change of this layer densification the corrosion of metal electromotive force, reduce the speed of corrosion reaction by passivation phenomenon.The preservative activity of this class inhibiter is well, but if this class inhibiter add-on is not enough, deficiency is so that during the anode totally inactivating, and then carry out at the corrosion position that is concentrated in not passivation, causes spot corrosion.Therefore the consumption of this class inhibiter is often very big.Using another problem of chromic salt is the pollution of sewer to physical environment.Stipulate Cr in the discharge water in the world
+ 6Ionic content must not surpass 0.05PPM, and this is that general sewage disposal is unapproachable, so use chromic salt to be subjected to strict restriction as inhibiter.When using cathodic corrosion inhibitor, usually be (as Ca by some ion in poly-phosphate, zinc salt and the water
+ 2Deng) and the metal ion that corrodes combine and be deposited on the metallic surface, form the throw out or the surface complex of one deck indissoluble, thereby stoped the continuation corrosion of metal.This precipitation membrane since with the undertighten that contacts of metallic surface, itself is again a porous, so corrosion mitigating effect is not as above-mentioned oxide film inhibiter.And because P contained compound brings serious day by day eutrophication problem to make the use of this class medicament also be subjected to more and more many restrictions to natural stream networks.
As seen existing male or female inhibiter all has shortcoming and defect separately, therefore needs exploitation that the inhibiter of suitability is more arranged.
Summary of the invention
The present invention is promptly at the deficiency of inhibiter in the prior art, and the low and well behaved inhibiter that is applicable to closed circulation water system of a kind of cost is proposed, this inhibiter not only can effectively protect ferrous metal, and copper and copper alloy etc. also had special protection function, can reduce the erosion rate of system greatly.The present invention simultaneously also provides the preparation method and the application thereof of described inhibiter.
Technical scheme provided by the invention is: a kind of inhibiter that is used for closed circulation water system, and it contains following component and weight percent content:
Borax 5.5-10.5%,
Caustic alkali 1.0-3.0%,
Silicate 3.2-4.2%,
Nitrite 6.4-12.4%,
2-mercaptobenzothiazole 0.1-1.0%,
Residue is water.
Preferably, the weight percent content of described component is: borax 6.4-7.0%, caustic alkali 1.1-1.4%, silicate 3.5-4.2%, nitrite 10-11%, 2-mercaptobenzothiazole 0.1-0.8% remain and are water.
Preferably, described caustic alkali is sodium hydroxide, and described silicate is Starso, and described nitrite is a SODIUMNITRATE.
In addition, can also add relevant indicator in the inhibiter of the present invention, as phenolphthalein.
By said components of the present invention and content, the weight percent content of described water is 74-82%.
Elaborate the advantage of inhibiter of the present invention below: at first, utilized the characteristic of each contained component fully, particularly,, have to use solid in the past, very inconvenience in the use because the solubleness of borax (being sodium tetraborate decahydrate) in cold water is less.The present invention has added sodium hydroxide in prescription for this reason, so that borax and its water generation reaction dissolubility be sodium metaborate preferably, solved the few problem of borax solubleness like this, simultaneously also can play stabilization, prevent that nitrite and airborne oxygen effect from generating nitrate the Sodium Nitrite under the solution state.In addition, borax and sodium hydroxide can also form the buffered soln of certain limit pH in solution.This is very favourable to the protection metal, and other component nitrite and azole also all require a stable alkaline environment in the composition.
Nitrite in the corrosion inhibitor formula of the present invention is as the anodic protection agent, but usage quantity reduced greatly than the prescription of prior art, helps environment protection and reduced the toxicity of medicament.Silicate is precipitation membranous type inhibiter, adds the corrosion mitigating effect that silicate can further improve system, particularly for the system that iron rot takes place, and the generation protective effect that it can be very fast.2-mercaptobenzothiazole in the prescription can play effective corrosion inhibition to copper and copper alloy in circulating water system.Its corrosion inhibition mainly be rely on and the metallic surface on active copper atom or ion produce a kind of chemisorption, thereby or and then the sequestering action formation one deck densification and the firm protective that take place.
The difference of water quality can produce certain influence to product, and when with common tap water formulated product, cotton-shaped precipitation appears in product sometimes.Because if there is more calcium in the water, during the magnesium plasma, will with the component effect in the product, influence the quality and the use of product.Therefore preferably use deionized water or softening water.
The ratio of borax and sodium hydroxide is relatively-stationary in prescription.If the amount of sodium hydroxide is not enough, the dissolving that can influence borax is incomplete.If sodium hydroxide is excessive, the pH value of product can exceed standard also unfavorable to using.The relative content of borax and Sodium Nitrite to the corrosion inhibition rate of product by certain influence, borax in prescription by 5.5%-10.5%; Sodium Nitrite is by the 6.4%-12.4% range changing, and corrosion inhibition can reach the requirement of use basically.Even that is to say product decomposition drug effect owing to Sodium Nitrite and borax in the process of preservation or use descends to some extent, but can keep the quite a while in useful range, the validity period that medicament is described can keep the long time, this point is significantly improved compared with the prescription that original solid sodium nitrite adds borax, the user is used the change of having played essence.The introducing of silicate has improved the preservative effect of medicament significantly, and particularly to the corrosive system has taken place, its effect just seems particularly important more.
In addition, in inhibiter of the present invention, can also add relevant indicator, as phenolphthalein.As the phenolphthalein of organic composition, claim Fino Fu Talin again, be the most frequently used a kind of basic solution indicator.In this prescription, can play the effect of monitoring medicament add-on and medicament validity period.Make the use of medicament become very convenient.Based on above-mentioned analysis, inhibiter of the present invention has made full use of the interaction property of various components, has reached good technique effect.
The preparation method of inhibiter of the present invention comprises the steps: 1) borax and caustic alkali are reacted in the water of heating; 2) after reaction was finished, cooling also added silicate; 3) nitrite that adds to the room temperature to be cooled makes it to dissolve fully; 4) add 2-mercaptobenzothiazole, randomly, add an amount of indicator.
Wherein, the 1st) in the step water temperature of heating be 50-60 ℃ preferable, the reaction times mainly decides according to the speed of temperature variation and the degree of stirring and dissolving.Because commercially available borax itself contains a certain amount of impurity, therefore final product preferably filters through a step, can adopt the aperture to be not more than the filter core of 5 μ, to guarantee the quality and the transparency of product.
Although the preparation of inhibiter of the present invention also can mix by simple, add entry at last and prepare, owing to add water after simple the mixing, find dissolved process instability, obtain muddy solution sometimes.Therefore, the inventor is in order to reach better effect, and through test of many times, the addition sequence of finding each component has certain influence for the performance of product, and the reaction sequence of aforesaid method is comparatively preferred.
Inhibiter of the present invention is when using, and the initial content of inhibiter in circulating water system is that 1900-2100 mg/litre left and right sides effect is better, and the pH value of Control Circulation water is in the 10.0-8.5 scope, if the pH value is lower than at 8.5 o'clock and need in time adds medicament.Particularly after density of corrosion inhibitor is less than 300ppm, need in system, to add timely inhibiter, thus the safety of the system of assurance.
Because inhibiter of the present invention is to develop according to the relative merits of the characteristics of closed system and comprehensive existing all kinds of inhibiter, multiple inhibitor and organic synergistic agent have been adopted, not only can effectively protect ferrous metal, and copper and copper alloy etc. is also had special protection function.Add erosion rate that product of the present invention can make system's medium carbon steel never 2 millimeters/year during dosing reduce to less than 0.02 millimeter/year.And described product do not contain precious metal and heavy metal, runs into to reveal or can not pollute environment during discharging accidentally.
Embodiment
1. the various prescriptions (embodiment 1-9) that are used to the inhibiter tested are as shown in table 1.
Table 1: each prescription of test is formed table
| Sequence number | Borax % | Sodium hydroxide % | Starso % | Sodium Nitrite % | 2-mercaptobenzothiazole % | Water % |
| Embodiment 1 | 5.5 | 1.1 | 3.6 | 11.0 | 0.8 | 78.0 |
| Embodiment 2 | 10.3 | 2.3 | 3.4 | 6.4 | 1.0 | 76.6 |
| Embodiment 3 | 6.0 | 1.3 | 3.2 | 9.7 | 0.9 | 78.9 |
| Embodiment 4 | 6.3 | 1.4 | 3.4 | 10.2 | 1.0 | 77.7 |
| Embodiment 5 | 7.3 | 1.6 | 3.9 | 8.7 | 1.0 | 77.5 |
| Embodiment 6 | 7.4 | 1.6 | 3.4 | 8.9 | 1.0 | 77.7 |
| Embodiment 7 | 6.9 | 1.4 | 3.5 | 9.4 | 1.0 | 77.8 |
| Embodiment 8 | 7.0 | 1.4 | 3.5 | 9.4 | 1.0 | 77.7 |
| Embodiment 9 | 7.1 | 1.1 | 3.6 | 9.9 | 0.1 | 78.2 |
2. the compound method of inhibiter
Various prescriptions by table 1 take by weighing required component, at first with borax and sodium hydroxide in the water of heating (55 ℃) reaction to dissolving fully, add Starso then while cool off, to be cooled to the room temperature the adding Sodium Nitrite make it to dissolve fully.Adding 2-mercaptobenzothiazole and indicator phenolphthalein at last, is that the filter element filtering of 5 μ is promptly made the finished product with the aperture.
3. properties of sample test
Density, pH value to above-mentioned each inhibiter of making of prescription are measured, and whether observation has precipitation, and it the results are shown in Table 2.
Table 2: formula test test result
| Sequence number | Density | The pH value | Precipitation | pH(2000ppm) |
| Embodiment 1 | 1.148 | 12.5 | Do not have | 10.0 |
| Embodiment 2 | 1.150 | 12.2 | Do not have | 9.94 |
| Embodiment 3 | 1.131 | 12.1 | Do not have | 10.1 |
| Embodiment 4 | 1.140 | 12.4 | Do not have | - |
| Embodiment 5 | 1.133 | 12.7 | Do not have | 10.26 |
| Embodiment 6 | 1.137 | 12.6 | Do not have | 10.1 |
| Embodiment 7 | 1.138 | 12.4 | Do not have | 9.52 |
| Embodiment 8 | 1.138 | 12.7 | Do not have | 9.65 |
| Embodiment 9 | 1.132 | 12.2 | Do not have | - |
4. measure the corrosion of carbon steel rate under different concns, the results are shown in Table 3.
Table 3 corrosion test result
| Sequence number | Add density of corrosion inhibitor (ppm) | Corrosion of carbon steel rate (mm/) | Copper corrosion rate (mm/) |
| Embodiment 1 | 2000 | 0.005 | 0.0017 |
| Embodiment 2 | 2500 | 0.005 | 0.0006 |
| 2000 | 0.011 | 0.0006 | |
| 1500 | 0.021 | 0.0011 | |
| 1000 | 0.023 | 0.0011 | |
| Embodiment 5 | 2000 | 0.005 | 0.0014 |
| Embodiment 7 | 3000 | 0.008 | / |
| 2500 | 0.007 | 0.002 | |
| 2000 | 0.005 | 0.0028 | |
| Embodiment 8 | 100 | 0.15 | 0.0063 |
| 500 | 0.012 | 0.0049 | |
| 1000 | 0.007 | 0.0039 | |
| 1500 | 0.002 | 0 | |
| 2000 | 0.009 | 0.0009 | |
| 2500 | 0.007 | / | |
| 3000 | 0.006 | / | |
| 4000 | 0.003 | / | |
| Embodiment 9 | 2500 | 0.0006 | 0.0005 |
| 2000 | 0.0002 | 0 |
Claims (11)
1. inhibiter that is used for closed circulation water system, it contains following component and weight percent content:
Borax 5.5-10.5%,
Caustic alkali 1.0-3.0%,
Silicate 3.2-4.2%,
Nitrite 6.4-12.4%,
2-mercaptobenzothiazole 0.1-1.0%,
Residue is water.
2. the inhibiter that is used for closed circulation water system according to claim 1, the weight percent content that it is characterized in that described component is respectively: borax 6.4-7.0%, caustic alkali 1.1-1.4%, silicate 3.5-4.2%, nitrite 10-11%, 2-mercaptobenzothiazole 0.1-0.8% remain and are water.
3. the inhibiter that is used for closed circulation water system according to claim 1 and 2 is characterized in that described caustic alkali is sodium hydroxide.
4. the inhibiter that is used for closed circulation water system according to claim 1 and 2 is characterized in that described silicate is Starso.
5. the inhibiter that is used for closed circulation water system according to claim 1 and 2 is characterized in that described nitrite is a Sodium Nitrite.
6. the inhibiter that is used for closed circulation water system according to claim 1 and 2 is characterized in that, the water described in the inhibiter is deionized water or softening water.
7. the inhibiter that is used for closed circulation water system according to claim 1 and 2 is characterized in that, randomly adds an amount of phenolphthalein as indicator.
8. a preparation method who prepares each described inhibiter of claim 1-7 is characterized in that comprising the steps: 1) borax and caustic alkali are reacted in the water of heating; 2) after reaction was finished, cooling also added silicate; 3) nitrite that adds to the room temperature to be cooled makes it to dissolve fully; 4) add 2-mercaptobenzothiazole, randomly, add an amount of indicator.
9. the preparation method of inhibiter according to claim 8 is characterized in that: the 1st) step in the heating water temperature be 50-60 ℃.
10. according to Claim 8 or the preparation method of 9 described inhibiter, it is characterized in that also comprising the finished product are carried out filtering step.
11. the described application that is used for the inhibiter of closed circulation water system of one of claim 1-7, the initial content of described inhibiter in every liter of recirculated water is the 1900-2100 milligram, and the pH value of Control Circulation water is 8.5-10.0.
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2006101124469A CN100513332C (en) | 2006-08-18 | 2006-08-18 | Corrosion inhibitor used for closed circulation water system |
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| CN100513332C CN100513332C (en) | 2009-07-15 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101353205B (en) * | 2008-09-16 | 2011-11-02 | 河北省首钢迁安钢铁有限责任公司 | Method for preventing softening water from corrupting equipment |
| CN102452722A (en) * | 2010-10-20 | 2012-05-16 | 中国石油化工股份有限公司 | Non-phosphorus composite anti-scale corrosion inhibitor and application thereof in water treatment |
| CN104016492A (en) * | 2013-02-28 | 2014-09-03 | 江苏盛世水业发展有限公司 | Environment-friendly composite efficient corrosion inhibition dispersant for soft water closed-circulating cooling water system |
| CN105016489A (en) * | 2014-04-18 | 2015-11-04 | 梁瑛 | Composition used for water systems as well as preparation method and using method thereof |
| CN105776588A (en) * | 2016-05-11 | 2016-07-20 | 江苏国松环境科技开发有限公司 | Circulating water multi-effect solid agent |
| CN106045067A (en) * | 2016-07-19 | 2016-10-26 | 威海翔宇环保科技股份有限公司 | Theft-proof instructive corrosion-inhibiting scale inhibitor for heating boiler water and using method thereof |
| CN109071285A (en) * | 2016-04-15 | 2018-12-21 | 迪潘有限公司 | The method for handling household water facility |
| CN115747808A (en) * | 2022-11-30 | 2023-03-07 | 德蓝(海南)未来之水有限公司 | Special corrosion inhibitor for closed circulating water demineralized water and preparation method thereof |
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2006
- 2006-08-18 CN CNB2006101124469A patent/CN100513332C/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101353205B (en) * | 2008-09-16 | 2011-11-02 | 河北省首钢迁安钢铁有限责任公司 | Method for preventing softening water from corrupting equipment |
| CN102452722A (en) * | 2010-10-20 | 2012-05-16 | 中国石油化工股份有限公司 | Non-phosphorus composite anti-scale corrosion inhibitor and application thereof in water treatment |
| CN104016492A (en) * | 2013-02-28 | 2014-09-03 | 江苏盛世水业发展有限公司 | Environment-friendly composite efficient corrosion inhibition dispersant for soft water closed-circulating cooling water system |
| CN105016489A (en) * | 2014-04-18 | 2015-11-04 | 梁瑛 | Composition used for water systems as well as preparation method and using method thereof |
| CN109071285A (en) * | 2016-04-15 | 2018-12-21 | 迪潘有限公司 | The method for handling household water facility |
| CN109071285B (en) * | 2016-04-15 | 2021-06-25 | 迪潘有限公司 | Method for treating a sanitary water circuit of a sanitary water system |
| CN105776588A (en) * | 2016-05-11 | 2016-07-20 | 江苏国松环境科技开发有限公司 | Circulating water multi-effect solid agent |
| CN105776588B (en) * | 2016-05-11 | 2019-05-31 | 江苏国松环境科技开发有限公司 | Recirculated water multiple-effect solid agent |
| CN106045067A (en) * | 2016-07-19 | 2016-10-26 | 威海翔宇环保科技股份有限公司 | Theft-proof instructive corrosion-inhibiting scale inhibitor for heating boiler water and using method thereof |
| CN115747808A (en) * | 2022-11-30 | 2023-03-07 | 德蓝(海南)未来之水有限公司 | Special corrosion inhibitor for closed circulating water demineralized water and preparation method thereof |
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