The needle beam guiding mechanism of needing machine
Technical field
The present invention relates to a kind of needle beam guiding mechanism of needing machine, is to the improvement of the needle beam guiding mechanism in the prior art, belongs to field of non-weaving textile machinery technology.
Background technology
The operation principle of needing machine is to move by the power drive mechanism driving main shaft, by the main shaft drivening rod, and then drive needle beam by connecting rod and move up and down, along with moving up and down of needle beam, driving the needle plate of fixing on it (also claiming needle-bar) by needle beam moves up and down, make the entanglement thorn by the thorn on the needle plate at the on-woven fiber of its below of passing through and close, constitute the on-woven product of bonded fabric or felt and so on.
The reason of knowing as industry, in the process that connecting rod drive needle beam moves up and down, swing (industry is accustomed to also claiming that swing is for rocking or slippage) can appear in needle beam inevitably, and when swinging (following same title rolling pendulum) when phenomenon occurs, can cause the needle beam motion unstable, because needle-bar is fixed on the needle beam, therefore as long as the needle beam motion is unstable, it is unstable to cause the needle-bar motion so, needle-bar motion shakiness then can cause acupuncture effect to guarantee, the quality of on-woven product is affected, because pricker is arranged on the needle-bar as described above.
Traditional also promptly habitual technological means is the rolling pendulum problem that the combining structure of employing guide pillar, guide pin bushing solves needle beam, guide pillar, guide pin bushing organically are attached between connecting rod and the needle beam, can be from the transmission balance mechanism of needling machine of the reciprocating guide mechanism of the needing machine of the Dislocation felting needle felting machine of the Double felting needle felting machine of Chinese license notification number CN2421299Y, CN2421298Y, publication number CN1966799A, CN1916258A to this clear showing.
Yet, though adopt guide pillar, guide pin bushing structure can solve the rolling pendulum problem of needle beam, but, wearing and tearing very easily appear in guide pillar, guide pin bushing, and maintain and replace is frequent, and especially guide pillar, guide pin bushing need lubricate, and must guarantee not oil-break, therefore the atypical problem of following and arriving is that oil leakage phenomenon is serious, not only dirty and equipment, and also the lubricating oil meeting sound of rain pattering is extremely by on the nonwoven fabric of acupuncture.
In view of above-mentioned deficiency, the needle beam that Chinese patent Granted publication CN2753764Y discloses a kind of needing machine does not have the slippage guiding mechanism, and this mechanism is configured on the frame and needle beam of needing machine, need not re-use guide pillar, guide pin bushing and can reach the rolling pendulum that prevents needle beam.But, because what the structure that patent is recommended adopted is the form that tooth bar matches with gear ring, therefore can expose following three place's deficiencies in actual use inevitably: the one, must impose lubricated for tooth bar and gear ring, therefore patent is fixed on tooth bar, gear ring (patent claims to adjust gear ring) respectively on a pair of seal disc opposite each other accordingly, on a pair of seal disc, respectively offer seal groove, put on seal disc with the seal closure cover.Undoubtedly, the function of seal closure is to prevent to be used for to tooth bar, the lubricated oil seepage of gear ring, yet in the use, because the sealing property of the rubber quality and seal closure that constitute the crape pleated is relatively more fragile, the antiageing effect shortcoming, the seepage phenomenon can't be avoided, and changes frequent, especially if can not in time realize leakage of oil, then can dirt and on-woven product; The 2nd, tooth bar and gear ring gap or title rational position between the two do not have modulability, promptly can not regulate, therefore change because of wearing and tearing make initial position after using a period of time, be difficult to give play to installation guide effect originally, only way is to change tooth bar, gear ring; The 3rd, the noise when tooth bar, gear ring interaction is bigger.
Summary of the invention
Task of the present invention is to provide a kind of and need does not use and stop needle beam guiding mechanism fluid seepage phenomenon, that can guarantee needing machine uniform guide effect, that noise is little by adjusting by means of lubricating.
Task of the present invention is finished like this, a kind of needle beam guiding mechanism of needing machine, and it comprises: a directive wheel support is pivoted with a directive wheel on this directive wheel support; One track base, this track base is provided with guide rail, is equipped with guide pad on the guide rail and slide adjusts seat, and guide pad slides to adjust on the seat and is fixed with a guide pad, offers the guiding race that is used to scoop out described directive wheel on the guide pad; One adjusts seat, fixes with track base and/or guide rail, adjusts to be equipped with one on the seat and to be used for the described guide pad regulating part that the position of adjusting seat adjusts that slides.
The width of guiding race of the present invention is that the thickness with described directive wheel adapts.
Directive wheel of the present invention is the directive wheel of metal material.
Directive wheel of the present invention is the directive wheel of nylon material.
Directive wheel of the present invention is the directive wheel of high abrasion modified MC nylon alloy material.
Guide pad of the present invention slides and adjusts the both sides of seat and offer limiting groove respectively in the bottom corresponding to described guide rail, disposes dog screw on the limiting groove, and the bottom of dog screw and guide rail is fixed.
Adjustment seat of the present invention is fixed with track base.
Adjustment seat of the present invention is fixed with guide rail.
Adjustment seat of the present invention is fixing jointly with track base and guide rail.
The adjustment screw of regulating part of the present invention, the adjustment screw is connected with described guide pad slip adjustment seat or contacts.
The advantage of comparing in the technical scheme that the present invention recommends and the prior art is: not needing provides lubricating oil to directive wheel and guide pad, so the generation that can stop the oil seepage phenomenon; After directive wheel and/or guide pad appearance wearing and tearing, can implement guide pad slided by the adjustment seat of being furnished with regulating part and adjust seat and adjust, with guarantee to be fixed in guide pad slide the position of adjusting the guide pad on the seat satisfy to and directive wheel between the coupling requirement; Because directive wheel is the contact of rolling with contacting of guide pad, contact area is little, and noise is just little.
Description of drawings
Accompanying drawing is hold concurrently an application example figure on needing machine of an example structure figure of the needle beam guiding mechanism of needing machine of the present invention.
The specific embodiment
For make your auditor especially the public can further understand technical spirit of the present invention and beneficial effect, the applicant is described in detail as follows with concrete embodiment, but can not look the following examples as the restriction that constitutes technical solution of the present invention.
Please consult accompanying drawing.As an example that is not subjected to concrete restriction, provided double link, the needing machine of crosspointer plate structure, by diagram and in conjunction with known to the professional general knowledge, the needle beam guiding mechanism of needing machine of the present invention is made into over the ground and uses, and along with the specification difference of needing machine, the quantity of structure of the present invention is also different, here alleged specification is meant the adaptive capacity that needing machine is processed the on-woven product of fellow disciple's width of cloth not, the on-woven product doors width of cloth is big more, needle plate 27 is long more, and needle beam 25 is long more so, and the layout quantity of connecting rod 17 is just many, connecting rod base 23 increases on year-on-year basis, increases in couples until the quantity of structure of the present invention.
Directive wheel support 1 usefulness screw 13 as the needle beam guiding mechanism of needing machine of the present invention is fixed on the default screw 22 in connecting rod base 23 ends, and directive wheel 2 by wheel shaft 12 hub setting on directive wheel support 1.The material of directive wheel 2 can be metal directive wheel, it also can be the directive wheel of nylon system, it can also be the directive wheel of as present embodiment, selecting high abrasion modified MC nylon alloy material for use, the directive wheel of this MC nylon alloy material can widely obtain from market, for example adopts the aluminium alloy MC nylon wheel by the production and sales of east, Chinese Ningbo City, Zhejiang Province electric power facility Manufacturing Co., Ltd.At the entablature base plate 33 fixed guide seats 3 of the outside of directive wheel 2 correspondence position by means of the frame entablature 34 of needing machine, the both available welding of fixed form is fixed, also can or fix with screw or with other similar fashion for riveted joint, particular location is that the back side that is fixed on entablature base plate 33 is on the lower surface.The pair of guide rails 4 that constitutes guide groove 14 is on the lower surface to weld or to be screwed at the back side of track base 3 equally.Here, the applicant it may be noted that: if on track base 3, directly process guide rail 4, should regard it as so will be separately guide rail 4 solid weldings equivalent to the track base 3 of processing.On guide rail 4, be sliding combined with the guide pad slip and adjust seat 5, according to simple mechanical general knowledge, on guide rail 4, constitute guide groove 14 if resemble this example, guide pad slide to adjust that just to process leading of matching with guide groove 14 on the seat 5 prominent so, both constitute sliding joining, otherwise, if guide pad slide to adjust and to process on the seat 5 or claim to be formed with guide groove, just on guide rail 4, be formed with so with guide groove slippery lead prominent.These explanations of applicant are intended to illustrate that guide rail 4 and guide pad slide adjusts both cunnings of seat 5 and join the restriction that is not subjected to the form shown in the accompanying drawing.The both sides that are the guide pad slip adjustment seat 5 of 7 fonts in shape substantially respectively are processed with at least one limiting groove 10, and on limiting groove 10, set dog screw 11, dog screw 11 revolves and on guide rail 4, that is to say that dog screw 11 passes limiting groove 10 and is rotated with on guide rail 4.Guide pad 6 is screwed on guide pad slides adjustment seat 5, the position is corresponding with aforesaid directive wheel 2, cave in and become to have a guiding race 7 in the position placed in the middle of guide pad 6, the length of guiding race 7 should satisfy at least to the connecting rod base 23 required amplitude (also claiming traverse) that moves up and down, and the width of guiding race 7 should satisfy and the corresponding to degree of the thickness of directive wheel 2, and that is to say is enough to make directive wheel 2 to compensate in the guiding race 7.For adjusting seat 8, both can be separately and track base 3 realize fixing, also can be separately and guide rail 4 fixing, for example will adjust seat 8 and be worked into the strip longer than the shape of current icon, its two ends are fixing with guide rail 4 respectively, can also make adjust seat 8 not only with track base 3 but also fixing with guide rail 4, therefore, can not limit the present invention with the concrete fixed position of adjusting seat 8.For regulating part 9, the preferred employing adjusted screw, this adjustment screw both can be directly and the guide pad afterbody of adjusting seat 5 that slides connect firmly, can not connect firmly yet, only contact, preferred technological means is that itself and guide pad slip are adjusted seat 5 connections, because can make guide pad slide adjustment seat 5 along with adjusting the suitable of screw or being rotated counterclockwise and the improvement of position that realizes advancing and retreat like this, present embodiment is selected this kind means.If do not connect firmly and will not adjust screw and guide pad slip adjustment seat 5, though do not influence so and guide pad slide is adjusted seat 5 regulate towards directive wheel 2 one sides, promptly push, but, then can only drive artificially with hand when guide pad being slided adjust seat 5 when deviating from directive wheel 2 adjustings by adjusting screw.Owing to slide to adjust on the seat 5 at guide pad and to be provided with limiting groove 10, so the slide advance and retreat distance of adjusting seat 5 or claim distance slidably to be positioned at the length range of limiting groove 10 of guide pad.
Though above only introduced the needle beam guiding mechanism of the needing machine of one group of structure of the present invention, but can not bring the puzzlement in the understanding to the guiding mechanism of one group of same structure being configured in connecting rod base 23 other ends, because the applicant explains in front, structure of the present invention is made into using.
Still please see accompanying drawing, the applicant sketches the application of needle beam guiding mechanism on needing machine of needing machine of the present invention.Needing machine with double link crosspointer plate is an example, actuating unit by needing machine orders about main shaft 35 rotations of a pair of hub setting on bearing block 15, the pair of links 17 that the upper end is linked in abreast by eccentric wheel 16 on the main shaft 35 is moved, because the lower end of each connecting rod 17 is bound up on the connecting rod base 23 by little axle 30, and by the axle head of the little axle of bearing cap 28 cap seals 30, that is to say that the lower end of connecting rod 17 is stretched over connecting rod chamber 21 interior the realizations and connecting rod base 23 connections of connecting rod base 23, thereby move up and down by the drivening rod seat 23 that moves up and down of connecting rod 17.Because needle beam 25 is connect by screw 24 and connecting rod base 23, therefore along with the moving up and down of connecting rod base 23, needle beam 25 is also corresponding to move up and down.Also because the needle plate 27 that is furnished with pricker 26 by technological requirement fixes with needle beam 25, so needle plate 27 moves up and down, make the entanglement thorn and close and form corresponding on-woven product by the pass through on-woven fiber of its below of 26 pairs of the prickers on the needle plate 27.Enter in the connecting rod chamber 21 of connecting rod base 23 in order to reduce foreign material, also show the dirt-proof boot 20 of being furnished with hairbrush bar 19 in the drawings, this dirt-proof boot 20 also is that the tie rod holes position configuration is aimed at screw 31 fixed-site to the default dirt-proof boot holder 29 in connecting rod base 23 tops and with screw 32 at the dustproof trepanning 18 of entablature base plate 33.
In the motion process of mentioning in the above, rolling pendulum phenomenon can appear in needle beam 25 inevitably, the operating rate of needing machine is high more, the rolling pendulum is serious all the more, therefore, since the two ends of connecting rod base 23 be the current icon location status about end all be provided with the directive wheel support 1 that hub setting that the present invention recommends has directive wheel 2, again owing on entablature base plate 33 and at position, be provided with the guide pad 6 that the present invention recommends corresponding to directive wheel 2, thereby make connecting rod base 23 about rolling pendulum controlled, can only in the range of movement that directive wheel 2, guide pad 6 are limited, move.If after using a period of time, distance between directive wheel 2 and the guide pad 6 is because of certain reason when for example directive wheel 2 suffers that reasonably wearing and tearing change, so as long as turn regulating part 9, make guide pad slide to adjust seat 5 along guide rail 4 towards directive wheel 2 direction slide, contact with guiding race 7 until directive wheel 2, guarantee that guide pad 6 is pasting 7 motions of guiding race.
In sum, structure of the present invention extremely is suitable for the needle beam guiding to the needing machine of non-guide, guide pin bushing, because as long as the rolling pendulum does not appear in connecting rod base 23, needle beam 25 just can not produce the rolling pendulum so, thereby can guarantee acupuncture effect.Especially, need not to rely on oil lubrication, thereby do not have the sorrow of oil seepage for directive wheel 2, guide pad 6; And whole guiding mechanism is compared with for example aforementioned CN2753764Y of prior art, and amount of parts has obtained reasonable minimizing, and is simple in structure, have a good and economic.Through the applicant structural arrangements of the present invention is being tested (in applicant unit and under confidential state) on the needing machine of double link crosspointer plate, after 2400 hours, check, distance between directive wheel 2 and the guide pad 6 keeps as before, and connecting rod base 23 motions are in plateau all the time and do not have the rolling pendulum.Yet, the guiding mechanism of simulating in the CN2753764Y structure is tested under the state of equal-wattage, same size, identical speed, the result just had the oil seepage phenomenon after 300 hours, wearing and tearing appear in tooth bar, gear ring after 1000 hours, and there is slight rolling pendulum in connecting rod base 23.As seen, the needle beam guiding mechanism of needing machine of the present invention can be described as ultimate attainment.