CN101100887B - Method for manufacturing light concrete composite wall plate - Google Patents
Method for manufacturing light concrete composite wall plate Download PDFInfo
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- CN101100887B CN101100887B CN2007100283833A CN200710028383A CN101100887B CN 101100887 B CN101100887 B CN 101100887B CN 2007100283833 A CN2007100283833 A CN 2007100283833A CN 200710028383 A CN200710028383 A CN 200710028383A CN 101100887 B CN101100887 B CN 101100887B
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- 239000004567 concrete Substances 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 30
- 239000000463 material Substances 0.000 claims abstract description 30
- 239000010959 steel Substances 0.000 claims abstract description 30
- 239000004568 cement Substances 0.000 claims description 43
- 230000002787 reinforcement Effects 0.000 claims description 18
- 239000011810 insulating material Substances 0.000 claims description 15
- 239000011435 rock Substances 0.000 claims description 12
- 239000000378 calcium silicate Substances 0.000 claims description 8
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 8
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 6
- 239000011491 glass wool Substances 0.000 claims description 5
- 239000011490 mineral wool Substances 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 229920005830 Polyurethane Foam Polymers 0.000 claims description 4
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical class [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 4
- 239000003818 cinder Substances 0.000 claims description 4
- -1 ferrous aluminate Chemical class 0.000 claims description 4
- 239000011494 foam glass Substances 0.000 claims description 4
- 239000010440 gypsum Substances 0.000 claims description 4
- 229910052602 gypsum Inorganic materials 0.000 claims description 4
- 239000011372 high-strength concrete Substances 0.000 claims description 4
- 238000012423 maintenance Methods 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910001562 pearlite Inorganic materials 0.000 claims description 4
- 239000010451 perlite Substances 0.000 claims description 4
- 235000019362 perlite Nutrition 0.000 claims description 4
- 239000002984 plastic foam Substances 0.000 claims description 4
- 229920006389 polyphenyl polymer Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- 239000011496 polyurethane foam Substances 0.000 claims description 4
- 208000009146 rhinoscleroma Diseases 0.000 claims description 4
- 239000004576 sand Substances 0.000 claims description 4
- 239000010455 vermiculite Substances 0.000 claims description 4
- 229910052902 vermiculite Inorganic materials 0.000 claims description 4
- 235000019354 vermiculite Nutrition 0.000 claims description 4
- 239000002023 wood Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 239000011398 Portland cement Substances 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 abstract description 38
- 238000007493 shaping process Methods 0.000 abstract description 3
- 239000004566 building material Substances 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 abstract description 2
- 239000011229 interlayer Substances 0.000 abstract description 2
- 238000004321 preservation Methods 0.000 abstract 2
- 230000032798 delamination Effects 0.000 abstract 1
- 239000007787 solid Substances 0.000 abstract 1
- 238000010276 construction Methods 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 8
- 230000004888 barrier function Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- CCEKAJIANROZEO-UHFFFAOYSA-N sulfluramid Chemical group CCNS(=O)(=O)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F CCEKAJIANROZEO-UHFFFAOYSA-N 0.000 description 4
- 230000010412 perfusion Effects 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 238000004078 waterproofing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 210000003195 fascia Anatomy 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
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- Panels For Use In Building Construction (AREA)
Abstract
The invention relates to the field of building material technology and provides a manufacturing method of lightweight concrete composite building plate, the method comprises the following steps: A. juxtaposing plates into a module frame; B. filling in a premier layer of concrete on the plates; C. putting a steel web pre-inserted with heat preservation material on the premier concrete layer, wherein the steel web is connected with a frame; D. grouting a secondary layer of concrete in the module frame to cover the steel web and the heat preservation material or putting plates on it; E. shaping by the press in the superposition state. F. standing and maintaining, then demoulding after indurating so as to obtain the lightweight composite external wall plate. The invention adopts the horizontal forming process, therefore the big size wall plate can be formed. The problem that the size of plate is not enough can be solved through the juxtaposing plates method. The problem that it is difficult to fill concrete layer in the plate which contains interlayer can be solved through twice filling concrete in delamination manner. The concrete layer within the wall plate is much more solid and the strength is much higher by means of the superposition pressurized shaping.
Description
Technical field
The present invention relates to building material technical field, particularly about the manufacture method of the Light trabs, floor or the speedway sound barrier panel that include layer of concrete.
Background technology
Light composite wallboard is with its superior combination property, more and more being subjected to people in the modern architecture field welcomes, the patent that our company applies for not long ago " light composite external wall panel and manufacture method thereof (number of patent application is 200610054638.9) ", can produce the good comprehensive properties compound external wall panel, the characteristics of this side fascia are: have steel mesh reinforcement and strengthen the layer of concrete bearing course, the sandwich light heat insulating material that is provided with in the bearing course, the weight that can alleviate sheet material itself so greatly also can strengthen the thermal insulation and the fireproof performance of plate body greatly, the both sides of bearing course are compounded with cement board, can simplify manufacturing process greatly like this, produced planar surface is smooth attractive in appearance.
Yet the manufacture method of this light composite external wall panel is subjected to the restriction of forming machine size, so can not make the wallboard of large-size owing to adopt vertical forming machinery to make.
Some occasion is arranged, for example: villa, simple building, warehouse etc., people wish to have a kind of larger-size integral wall, carry out the house with this body of wall and install, and the benefit of integral wall is that construction speed is fast, do not have seam in the middle of the body of wall, can reduce to connect to stitch and handle, wall quality is better.
The monolithic concrete combined wall board is of many uses, can be used as the sound barrier panel of floor and highway.
To so far, still also find no the method for making the concrete macrotype Light trabs.
Summary of the invention
The objective of the invention is to propose the manufacture method of a kind of light concrete composite wall plate, floor and road sound barrier plate, can make large-scale construction board in this way, have the high characteristics of production efficiency.
The present invention realizes by following approach:
The manufacture method of a kind of light concrete composite wall plate, floor and road sound barrier plate is characterized in that carrying out successively following process:
A. one flat plate is placed or more than one flat plate piece together place framed in;
B. on flat board, fill in the first floor layer of concrete;
C. on the first floor layer of concrete, place steel mesh reinforcement, insert and put heat preserving and insulating material in the steel mesh reinforcement in advance;
D. in framed, fill in second layer layer of concrete, with steel mesh reinforcement and heat preserving and insulating material landfill;
E. hang in the press the stacked pressurization setting of band mould together with the material of being placed with framed;
F. in press, take out together with the material of being placed framed, obtain light composite external wall panel after leaving standstill the demoulding of maintenance scleroma back;
As optimization, behind process D perfusion second layer layer of concrete, piece together again and add flat board.
As optimization, add frame or the steel mesh reinforcement that adds at process D is connected with frame or is welded with metal edge frame with firmware in advance at process A.
Described flat board is fiber reinforcement, steel fibre enhancing, gauze wire cloth refinforced cement flat board, gypsum plank, calcium silicate board with microporous or steel net plate;
Described heat preserving and insulating material is following a kind of material or more than a kind of composite board of material: polystyrol plastic foam plate, mineral wool board, rock cotton board, volcano rock cotton board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board etc.
Described first floor layer of concrete and second layer layer of concrete are the light high strength concretes that is mixed by cement and inserts, and used cement is portland-type cement, aluminium sulfate class cement or ferrous aluminate class cement; Wherein portland-type cement comprises: ordinary Portland cement, slag cements, trass cement, mixed cement etc., inserts are the single kind of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, polyphenyl expanded beads, expanded vermiculite, cinder, slag etc.
Be compared with the prior art, the present invention has following outstanding substantive distinguishing features and obvious improvement:
1. adopt horizontal moulding process, plastic super wallboard;
2. piece together and put flat band method, solved the big inadequately difficult problem of big building board making middle plateform size;
3. secondary stratification concrete perfusion layer has the layer of concrete perfusion difficult problem of the sheet material of interlayer in the middle of having solved, and this method can make the reinforcing bar of layer of concrete accurately locate;
4. band mould stacked pressurization shaping process makes that the inner layer of concrete of wallboard is more closely knit, intensity is higher.
Description of drawings
Fig. 1 is embodiments of the invention one process charts;
Fig. 2 is embodiments of the invention two process charts;
Fig. 3 is wallboard internal construction (part) schematic diagram that embodiments of the invention one are made;
Fig. 4 is wallboard internal construction (part) schematic diagram that embodiments of the invention two are made;
Fig. 5 is wallboard internal construction (part) schematic diagram that embodiments of the invention three are made;
Fig. 6 is road sound barrier plate internal construction (part) schematic diagram that embodiments of the invention four are made.
The specific embodiment
Embodiment one
With reference to figure 1 and Fig. 3, Fig. 1 represents the technological process of production of a kind of light weight concrete construction composite building flat board of the present invention (wallboard), and it carries out following process successively:
A. will more than a cement board 2 piece together place framed in, used cement board is the glass fiber reinforced cement flat board, framed size decide according to the wallboard specification of made, cement board 2 can be used gypsum plank, calcium silicate board with microporous or steel net plate replacement.
B. on cement board 2, fill in first floor layer of concrete 5, layer of concrete 5 used concrete are light high strength concrete, mix by cement and inserts, wherein cement is portland-type cement, aluminium sulfate class cement or ferrous aluminate class cement, and inserts is the single kind of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, polyphenyl expanded beads, expanded vermiculite, cinder, slag etc.
C. place the steel mesh reinforcement 3 that inserts and puts heat preserving and insulating material 4 in advance on first floor layer of concrete 5, used heat preserving and insulating material 4 is polystyrol plastic foam plate, mineral wool board, rock cotton board, volcano rock cotton board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board etc.
D. fill in second layer layer of concrete 5 in framed, layer of concrete 5 is steel mesh reinforcement 3 and heat preserving and insulating material 4 landfills, and the used material of the described first floor concrete of second layer layer of concrete 5 material therefors and process B 5 is identical.
E. hang in the press the stacked pressurization setting of band mould together with the material of being placed with framed.
F. in press, take out together with the material of being placed framed, leave standstill the maintenance scleroma back demoulding and obtain light composite external wall panel.
The product structure of present embodiment as shown in Figure 3, this wallboard also can be made floor plate and use, and increases waterproofing course and can make roof panel and use.
Embodiment two
With reference to figure 2 and Fig. 4, Fig. 2 represents the technological process of production of a kind of light weight concrete construction composite building flat board of the present invention (wallboard), and it carries out following process successively:
A. will more than a cement board 2 piece together place framed in, used cement board is the glass fiber reinforced cement flat board, framed size decide according to the wallboard specification of made, cement board 2 can be used gypsum plank, calcium silicate board with microporous or steel net plate replacement.
B. on cement board 2, fill in first floor layer of concrete 5, layer of concrete 5 used concrete are light high strength concrete, mix by cement and inserts, wherein cement is portland-type cement, aluminium sulfate class cement or ferrous aluminate class cement, and inserts is the single kind of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, polyphenyl expanded beads, expanded vermiculite, cinder, slag etc.
C. on first floor layer of concrete 5, place the steel mesh reinforcement 3 that inserts and puts heat preserving and insulating material 4 in advance, steel mesh reinforcement 3 is welded with metal edge frame 1 in advance, and used heat preserving and insulating material 4 is polystyrol plastic foam plate, mineral wool board, rock cotton board, volcano rock cotton board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board etc.
D. fill in second layer layer of concrete 5 in framed, layer of concrete 5 is steel mesh reinforcement 3 and heat preserving and insulating material 4 landfills, and the used material of the described first floor concrete of second layer layer of concrete 5 material therefors and process B 5 is identical, puts in the above/piece together to put cement board 2.
E. hang in the press the stacked pressurization setting of band mould together with the material of being placed with framed.
F. in press, take out together with the material of being placed framed, leave standstill the maintenance scleroma back demoulding and obtain light composite external wall panel.
The product structure of present embodiment as shown in Figure 4, this wallboard also can be made floor plate and use, and increases waterproofing course and can make roof panel and use.
Embodiment three
In conjunction with reference to figure 5, the process of present embodiment and embodiment two identical (with reference to figure 2), material therefor is also roughly the same with embodiment one, the different process of being:
C. the heat preserving and insulating material 4 that is inserted and put in advance in the steel mesh reinforcement 3 is combined with one deck fireproof material layer 6, and fireproof material layer 6 is refractory material sheet materials such as mineral wool board, rock cotton board, volcano rock cotton board or block of glass wool.
The product structure of present embodiment as shown in Figure 5, this wallboard is used for the occasion higher to fire protection requirement.
Embodiment four
With reference to figure 2, the technological process of production of a kind of light weight concrete construction composite building flat board provided by the invention (road sound barrier plate), its manufacturing process is identical with embodiment two.
The product structure of present embodiment as shown in Figure 6, this road sound barrier plate can be directly be installed on the other noise barrier of doing of speedway or viaduct, residential block by metal edge frame 1.
From top embodiment as can be seen:
The present invention is prefabricated large-scale construction board, as wallboard, and can be according to using needs to make the wallboard of different size different materials.
Building board of the present invention has the frame edge sealing structure, and frame and steel mesh reinforcement are connected to become integral body, guarantees that body of wall has enough supporting capacitys, brings great convenience for simultaneously transportation and construction.Frame is generally adopted shaped steel: C shaped steel, channel-section steel, square steel pipe or angle steel, the shape of frame designs as required.
The heat preserving and insulating material that inserts and puts in the middle of the building board of the present invention has good thermal and insulating performance during as body of wall, can reduce the house greatly and use energy consumption, can alleviate the weight of sheet material simultaneously greatly.
Claims (7)
1. the manufacture method of light concrete composite wall plate is characterized in that carrying out successively following process:
A. one flat plate is placed or more than one flat plate piece together place framed in;
B. on flat board, fill in the first floor layer of concrete;
C. on the first floor layer of concrete, place steel mesh reinforcement, insert and put heat preserving and insulating material in the steel mesh reinforcement in advance;
D. in framed, fill in second layer layer of concrete, with steel mesh reinforcement and heat preserving and insulating material landfill; And then add the horizontalization plate in the above;
E. hang in the press the stacked pressurization setting of band mould together with the material of being placed with framed;
F. in press, take out together with the material of being placed framed, leave standstill the maintenance scleroma back demoulding, obtain the light concrete composite wall plate.
2. the manufacture method of light concrete composite wall plate as claimed in claim 1 is characterized in that: the described steel mesh reinforcement of process C is welded with metal edge frame.
3. the manufacture method of light concrete composite wall plate as claimed in claim 1 is characterized in that: the described steel mesh reinforcement of process C is connected with frame by firmware.
4. as the manufacture method of claim 1 or 2 or 3 described light concrete composite wall plates, it is characterized in that: described flat board is fibre reinforced cement flat board, gauze wire cloth refinforced cement flat board, gypsum plank, calcium silicate board with microporous or steel net plate.
5. as the manufacture method of claim 1 or 2 or 3 described light concrete composite wall plates, it is characterized in that described heat preserving and insulating material is by following a kind of material or more than a kind of composite board of material: polystyrol plastic foam plate, mineral wool board, block of glass wool, expanded pearlite rock beam, calcium silicate board with microporous, foam glass, polyurethane foam plastic plate and wood composite board.
6. as the manufacture method of claim 1 or 2 or 3 described light concrete composite wall plates, it is characterized in that: described first floor layer of concrete and second layer layer of concrete are the light high strength concretes that is mixed by cement and inserts, and inserts is a kind of of following material or more than a kind of mixing: sand, rubble, haydite, expanded perlite, polyphenyl expanded beads, expanded vermiculite, cinder, slag.
7. the manufacture method of light concrete composite wall plate as claimed in claim 6, it is characterized in that: described cement is portland-type cement, aluminium sulfate class cement or ferrous aluminate class cement, and wherein portland-type cement comprises: ordinary Portland cement, slag cements, trass cement, mixed cement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100283833A CN101100887B (en) | 2007-06-01 | 2007-06-01 | Method for manufacturing light concrete composite wall plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100283833A CN101100887B (en) | 2007-06-01 | 2007-06-01 | Method for manufacturing light concrete composite wall plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101100887A CN101100887A (en) | 2008-01-09 |
| CN101100887B true CN101100887B (en) | 2011-04-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2007100283833A Active CN101100887B (en) | 2007-06-01 | 2007-06-01 | Method for manufacturing light concrete composite wall plate |
Country Status (1)
| Country | Link |
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| CN (1) | CN101100887B (en) |
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| CN110725435B (en) * | 2019-10-23 | 2021-10-29 | 中建城乡建工有限公司 | Construction method of building heat-insulating wall |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1062776A (en) * | 1991-12-25 | 1992-07-15 | 黑龙江省低温建筑科学研究所 | Energy-saving roof boarding |
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Cited By (1)
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| CN105332474A (en) * | 2015-11-24 | 2016-02-17 | 宫锡和 | Novel interior wall board manufacturing method |
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| CN101100887A (en) | 2008-01-09 |
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