CN101100775A - Terylene harness cord thread and preparing method thereof - Google Patents
Terylene harness cord thread and preparing method thereof Download PDFInfo
- Publication number
- CN101100775A CN101100775A CNA2007100444500A CN200710044450A CN101100775A CN 101100775 A CN101100775 A CN 101100775A CN A2007100444500 A CNA2007100444500 A CN A2007100444500A CN 200710044450 A CN200710044450 A CN 200710044450A CN 101100775 A CN101100775 A CN 101100775A
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- terylene
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- harness cord
- cord thread
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Abstract
The invention relates to terylene harness wire and its manufacturing method. It includes the following steps: making terylene folded yarn; making terylene cabled yarn; winding to drum yarn and inducting into special device; drawing; gum dipping; combing; drawing curing; wax dipping; polishing; winding; hank reeling. The product of the invention has the advantages of stable quality, strong single line strength, good antifriction and weathering resistance. The method has advanced manufacturing technique, low energy consumption, no slurry residue and waste discharge.
Description
Technical field
The present invention relates to a kind of textile raw material, relate in particular to a kind of terylene harness cord thread of making by jacquard fabric or fabric and preparation method thereof that is used to.
Background technology
The figured pattern of jacquard fabric or fabric, in weaving process, must rely on moving up and down of jacquard weaving machine shedding mechanism, adjust the frequency that every warp thread moves up and down, thereby make weft yarn when the string shuttle, the time and intersect and pass through, the time and tripping kept away, what make fabric or fabric surface intersect to produce regular density and concavo-convex figured pattern through weft yarn according to certain requirement.Harness cord is a jacquard weaving machine shedding mechanism control movement of the warp indispensable material.
Traditional harness cord is made for raw material of ramie, polyvinyl etc. usually.Ramie valency height, ramie harness cord also must add the stifling arrangement of beeswax with High Temperature High Pressure before use, and the loaded down with trivial details complexity of working is the noble in the harness cord, and general user dare not make inquiries easily; Though the polyvinyl harness cord can directly use, it is afraid of to do, and especially is afraid of wet, fearness temperature Change, and single-wire strong is low, and is not wear-resisting, and fracture often produces irregular elongating or shortening and causes cracked ends easily, directly influences the quality and the output of fabric fabric.In addition, because polyvinyl can produce a large amount of wastewater and waste materials in process of production, power consumption is high, is tending towards superseded, and its resource gradually reduces.The minimizing of polyvinyl resource will cause the shortage of harness cord raw material, influence the development of jacquard fabric or fabric.
Summary of the invention
Purpose of the present invention is to solve the problems referred to above that prior art exists, and providing a kind of is terylene harness cord thread of making of raw material and preparation method thereof with pure Polyester Yarns.
The object of the present invention is achieved like this: a kind of terylene harness cord thread is that raw material treated again moulding after cable is twisted in Split Down is made with pure Polyester Yarns, and its surperficial dip-coating has one deck paraffin.
Described pure Polyester Yarns comprises 15 spies～53 spies' pure Polyester Yarns.
The preparation method of above-mentioned terylene harness cord thread may further comprise the steps:
A, making terylene strand
15 spies～53 spies' pure Polyester Yarns is merged with 2 strands～6 strands after twisting makes the terylene strand;
B, making terylene cable
The terylene strand that steps A is made merges after retwist makes the terylene cable with 2～6 strands again;
C, be wound into terylene tube line
The terylene cable that step B is made is wound into terylene tube line;
D, step C gained terylene tube line introduced special equipment be made into the polyester harness cord line products through steps of processing:
D1, drawing-off
Make the terylene cable obtain first drawing-off the roller traction of step C gained terylene tube line on special equipment;
D2, soaking paste carding
The terylene cable that obtains after the first drawing-off is imported dip tank, soaked 8～15 seconds, by the carding device terylene cable that soaks into slurries is carried out carding and removal of contamination after going out groove, make terylene cable any surface finish by special slurries;
D3, drawing-off curing again
Terylene cable after the soaking paste carding is imported in the special baking oven, the terylene cable is heated obtains drawing-off for the second time and allow slurries solidify rapidly after softening, consolidate terylene cable percentage elongation;
D4, waxdip
Terylene cable after drawing-off is solidified is again imported in the special wax pan, make the terylene cable in the paraffin of fusing, soak for 5～10 seconds;
D5, polishing
After terylene cable behind the waxdip removed unnecessary wax liquid, be polished to terylene harness cord thread;
D6, be wound into tube
Terylene harness cord thread after the polishing is wound into tube;
D7, skeining
Be wound into the tube terylene harness cord thread according to Len req coiling skeining shape on skeining equipment, obtain the polyester harness cord line products.
The twist of the terylene strand that steps A makes is 200～850 sth. made by twisting/rice.
The twist of the terylene cable that step B makes is 100～425 sth. made by twisting/rice.
The percentage elongation of the first drawing-off described in the step D1 is controlled at 8%-12%.
Special slurries described in the step D2 are formulated by the water of the curing agent of the algae starch of the acrylate of the epoxy resin of 35%-40% weight, 35%-40% weight, 10%-15% weight, 5%-10% weight and 4%-6% weight.
Described curing agent is selected from phenol aldehyde modified amine or low molecular polyamides.
Temperature in the baking oven described in the step D3 is controlled at 60～220 ℃, and the percentage elongation of the terylene cable after the curing is controlled in 0.4 ‰, and the rate of sizing of the terylene cable after the curing is controlled at 6～11%.
The rate of waxing behind the terylene cable waxdip described in the step D4 is controlled at 7～19%.
The present invention makes it compared with prior art owing to adopted above technical scheme, has following advantage and characteristics:
1, production technology advanced person, use special equipment drawing-off, soaking paste carding, again drawing-off curing, waxdip, polish, be wound into tube, machinery at the uniform velocity, tension force remains unanimity, the qualitative constant product quality that makes of heat treatment in addition, changed heavy work such as manual in the past sizing, waxy luster, varied with each individual and cause the difference of product quality and the problems such as instability of product quality.
2, use is fit to the slurry of terylene harness cord thread production, and after slurries solidified, this terylene harness cord thread weatherability had obtained significantly strengthening, anti-drying, humidity, and chance is wet indeformable, and stretching has obtained effective control.
3, every index of harness cord texture material is all good than polyvinyl, single-wire strong height especially, wear-resisting wiping, weather resistance is good, its raw material ratio is abundant and moderate, make terylene harness cord thread after its price can not surpass numb harness cord.
4, traditional harness cord production is all realized by manual the work, therefore produces a large amount of slurry raffinate and waste discharge in process of production, contaminated environment, energy consumption are also high, and the present invention uses special equipment, do not produce slurry raffinate and waste discharge, energy consumption is low, is energy-saving novel environment friendly product.
The specific embodiment
Terylene harness cord thread of the present invention is that raw material treated again moulding after cable is twisted in Split Down is made with pure Polyester Yarns, and its surperficial dip-coating has one deck paraffin.
The preparation method of terylene harness cord thread of the present invention is described below by several embodiment.
Embodiment 1
Pure Polyester Yarns with 20 spies merges back twisting with 1 strand of dyed yarn and the white yarn of 5 capital stocks, and the control twist is 700 sth. made by twisting/rice, makes the terylene strand; Again above-mentioned terylene strand is merged twisting with 5 strands, the control twist is 300 sth. made by twisting/rice, makes folder flower terylene cable.Then above-mentioned terylene cable is wound into a line on winding apparatus, introduce special equipment, the terylene cable is drawn for the first time and extend (controlling its percentage elongation is about 10%) through the roller on special equipment traction, then the terylene cable is imported dip tank, (these slurries are by 37 kilograms of epoxy resin by special slurries by dip tank the time, 37 kilograms of acrylates, 13 kilograms of algae starches, 8 kilograms of phenol aldehyde modified amine and 5 kg of water are formulated) cover and soaked 8～15 seconds, remove unnecessary slurries when going out dip tank, by the carding device terylene cable that soaks into slurries is carried out carding and removal of contamination again, make terylene cable any surface finish.Then the terylene cable after the soaking paste carding is imported in the special baking oven, temperature in the control baking oven is 60～220 ℃, obtain drawing-off for the second time and allow slurries solidify rapidly after the terylene cable that imports in the baking oven is softened, reach product purpose qualitatively, consolidate terylene cable percentage elongation, the percentage elongation of the terylene cable after the curing is controlled in 0.4 ‰.The rate of sizing of the terylene cable after the curing is 6～11%.Terylene cable after then will solidifying imports in the special wax pan, makes it soak for 5～10 seconds in the paraffin of fusing, makes terylene cable surface dip-coating one deck paraffin (rate of waxing of the terylene cable behind the waxdip is controlled at 7～19%).Then the terylene cable behind the waxdip is removed unnecessary wax liquid and polish fully, the terylene cable after polishing just becomes smooth clean bright wear-resisting anti-flexible terylene harness cord thread.Terylene harness cord thread after will polishing at last is wound into tube, according to customer order Len req coiling skeining shape on skeining equipment, promptly becomes a kind of polyester harness cord line products of the present invention, can dispatch from the factory for enlacement packaging.
Embodiment 2
Basic step is identical with embodiment 1, and different is, its terylene cable is to merge the back with 30 spies' pure Polyester Yarns with the white yarn of 2 strands of dyed yarns and 2 capital stocks earlier to twist, and controlling the twist is 600 sth. made by twisting/rice, makes the terylene strand; Again above-mentioned terylene strand is merged twisting with 6 strands, the control twist is 400 sth. made by twisting/rice, makes folder flower terylene cable.Slurries in the dip tank are formulated by 38 kilograms of epoxy resin, 36 kilograms of acrylates, 10 kilograms of algae starches, 10 kilograms of low molecular polyamides and 6 kg of water.
Embodiment 3
Basic step is identical with embodiment 1, and different is, its terylene cable is to merge the back with 40 spies' pure Polyester Yarns with the white yarn of 3 strands of dyed yarns and 2 capital stocks earlier to twist, and controlling the twist is 500 sth. made by twisting/rice, makes the terylene strand; Again above-mentioned terylene strand is merged twisting with 4 strands, the control twist is 200 sth. made by twisting/rice, makes folder flower terylene cable.Slurries in the dip tank are formulated by 35 kilograms of epoxy resin, 40 kilograms of acrylates, 15 kilograms of algae starches, 6 kilograms of phenol aldehyde modified amine and 4 kg of water.
Embodiment 4
Basic step is identical with embodiment 1, and different is, its terylene cable is to merge the back with 50 spies' pure Polyester Yarns with the white yarn of 1 strand of dyed yarn and 2 capital stocks earlier to twist, and controlling the twist is 400 sth. made by twisting/rice, makes the terylene strand; Again above-mentioned terylene strand is merged twisting with 3 strands, the control twist is 150 sth. made by twisting/rice, makes folder flower terylene cable.Slurries in the dip tank are formulated by 40 kilograms of epoxy resin, 35 kilograms of acrylates, 12 kilograms of algae starches, 7 kilograms of low molecular polyamides and 6 kg of water.
Embodiment 5
Basic step is identical with embodiment 1, and different is, its terylene cable is to twist after the 2 bursts of merging of pure terylene raw white yarn with 53 spies earlier, and controlling the twist is 300 sth. made by twisting/rice, makes the terylene strand; Again above-mentioned terylene strand is merged twisting with 2 strands, the control twist is 100 sth. made by twisting/rice, makes the white polyester cable.Slurries in the dip tank are formulated by 36 kilograms of epoxy resin, 38 kilograms of acrylates, 14 kilograms of algae starches, 8 kilograms of phenol aldehyde modified amine and 4 kg of water.
Claims (10)
1, a kind of terylene harness cord thread is characterized in that: with pure Polyester Yarns is that raw material treated again moulding after cable is twisted in Split Down is made, and its surperficial dip-coating has one deck paraffin.
2, terylene harness cord thread as claimed in claim 1 is characterized in that: described pure Polyester Yarns comprises 15 spies～53 spies' pure Polyester Yarns.
3, the preparation method of terylene harness cord thread as claimed in claim 1 is characterized in that: may further comprise the steps:
A, making terylene strand
15 spies～53 spies' pure Polyester Yarns is merged with 2 strands～6 strands after twisting makes the terylene strand;
B, making terylene cable
The terylene strand that steps A is made merges after retwist makes the terylene cable with 2～6 strands again;
C, be wound into terylene tube line
The terylene cable that step B is made is wound into terylene tube line;
D, step C gained terylene tube line introduced special equipment be made into the polyester harness cord line products through steps of processing:
D1, drawing-off
Make the terylene cable obtain first drawing-off the roller traction of step C gained terylene tube line on special equipment;
D2, soaking paste carding
The terylene cable that obtains after the first drawing-off is imported dip tank, soaked 8～15 seconds, by the carding device terylene cable that soaks into slurries is carried out carding and removal of contamination after going out groove, make terylene cable any surface finish by special slurries;
D3, drawing-off curing again
Terylene cable after the soaking paste carding is imported in the special baking oven, the terylene cable is heated obtains drawing-off for the second time and allow slurries solidify rapidly after softening, consolidate terylene cable percentage elongation;
D4, waxdip
Terylene cable after drawing-off is solidified is again imported in the special wax pan, make the terylene cable in the paraffin of fusing, soak for 5～10 seconds;
D5, polishing
After terylene cable behind the waxdip removed unnecessary wax liquid, be polished to terylene harness cord thread;
D6, be wound into tube
Terylene harness cord thread after the polishing is wound into tube;
D7, skeining
Be wound into the tube terylene harness cord thread according to Len req coiling skeining shape on skeining equipment, obtain the polyester harness cord line products.
4, the preparation method of terylene harness cord thread as claimed in claim 3 is characterized in that: the twist of the terylene strand that steps A makes is 200～850 sth. made by twisting/rice.
5, the preparation method of terylene harness cord thread as claimed in claim 3 is characterized in that: the twist of the terylene cable that step B makes is 100～425 sth. made by twisting/rice.
6, the preparation method of terylene harness cord thread as claimed in claim 3 is characterized in that: the percentage elongation of the first drawing-off described in the step D1 is controlled at 8%-12%.
7, the preparation method of terylene harness cord thread as claimed in claim 3 is characterized in that: the special slurries described in the step D2 are formulated by the water of the curing agent of the algae starch of the acrylate of the epoxy resin of 35%-40% weight, 35%-40% weight, 10%-15% weight, 5%-10% weight and 4%-6% weight.
8, the preparation method of terylene harness cord thread as claimed in claim 7 is characterized in that: described curing agent is selected from phenol aldehyde modified amine or low molecular polyamides.
9, the preparation method of terylene harness cord thread as claimed in claim 3, it is characterized in that: the temperature in the baking oven described in the step D3 is controlled at 60～220 ℃, the percentage elongation of the terylene cable after the curing is controlled in 0.4 ‰, and the rate of sizing of the terylene cable after the curing is controlled at 6～11%.
10, the preparation method of terylene harness cord thread as claimed in claim 3 is characterized in that: the rate of waxing behind the terylene cable waxdip described in the step D4 is controlled at 7～19%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100444500A CN101100775A (en) | 2007-08-01 | 2007-08-01 | Terylene harness cord thread and preparing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100444500A CN101100775A (en) | 2007-08-01 | 2007-08-01 | Terylene harness cord thread and preparing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101100775A true CN101100775A (en) | 2008-01-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007100444500A Pending CN101100775A (en) | 2007-08-01 | 2007-08-01 | Terylene harness cord thread and preparing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101100775A (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104975402A (en) * | 2015-07-29 | 2015-10-14 | 安徽创星实业有限公司 | Vinylon and polyester harness |
| CN104975403A (en) * | 2015-07-29 | 2015-10-14 | 安徽创星实业有限公司 | Vinylon and polyester white harness thread and production method thereof |
| CN105002619A (en) * | 2015-07-29 | 2015-10-28 | 安徽创星实业有限公司 | Vinylon-polyester hook line |
| CN105133113A (en) * | 2015-07-29 | 2015-12-09 | 安徽创星实业有限公司 | High strength wear resistant terylene harness cord |
| CN105155078A (en) * | 2015-07-29 | 2015-12-16 | 安徽创星实业有限公司 | Manufacturing technology of polyvinyl-polyester hook wire |
| CN107604512A (en) * | 2017-10-30 | 2018-01-19 | 佛山市蓝瑞欧特信息服务有限公司 | A kind of blending has the fabric of graphene fiber |
| CN109706664A (en) * | 2018-12-24 | 2019-05-03 | 浙江鸿燕新材料有限公司 | A kind of online method for shaping and its starching machine of the dilute fabric of glass |
-
2007
- 2007-08-01 CN CNA2007100444500A patent/CN101100775A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104975402A (en) * | 2015-07-29 | 2015-10-14 | 安徽创星实业有限公司 | Vinylon and polyester harness |
| CN104975403A (en) * | 2015-07-29 | 2015-10-14 | 安徽创星实业有限公司 | Vinylon and polyester white harness thread and production method thereof |
| CN105002619A (en) * | 2015-07-29 | 2015-10-28 | 安徽创星实业有限公司 | Vinylon-polyester hook line |
| CN105133113A (en) * | 2015-07-29 | 2015-12-09 | 安徽创星实业有限公司 | High strength wear resistant terylene harness cord |
| CN105155078A (en) * | 2015-07-29 | 2015-12-16 | 安徽创星实业有限公司 | Manufacturing technology of polyvinyl-polyester hook wire |
| CN107604512A (en) * | 2017-10-30 | 2018-01-19 | 佛山市蓝瑞欧特信息服务有限公司 | A kind of blending has the fabric of graphene fiber |
| CN109706664A (en) * | 2018-12-24 | 2019-05-03 | 浙江鸿燕新材料有限公司 | A kind of online method for shaping and its starching machine of the dilute fabric of glass |
| CN109706664B (en) * | 2018-12-24 | 2021-07-30 | 浙江鸿燕新材料有限公司 | Online shaping method of glass fiber thin fabric and sizing machine thereof |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20080109 |