CN101088655A - Process of machining belt wheel for electromagnetic clutch - Google Patents

Process of machining belt wheel for electromagnetic clutch Download PDF

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Publication number
CN101088655A
CN101088655A CN 200610167274 CN200610167274A CN101088655A CN 101088655 A CN101088655 A CN 101088655A CN 200610167274 CN200610167274 CN 200610167274 CN 200610167274 A CN200610167274 A CN 200610167274A CN 101088655 A CN101088655 A CN 101088655A
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China
Prior art keywords
belt wheel
incrustation
electromagnetic clutch
patrix
bearing chamber
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Granted
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CN 200610167274
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Chinese (zh)
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CN100548528C (en
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吴德俊
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Wu Shi
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Individual
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Publication of CN100548528C publication Critical patent/CN100548528C/en
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  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Forging (AREA)
  • Mechanical Operated Clutches (AREA)

Abstract

The present invention relates to process of machining belt wheel for electromagnetic clutch. The belt wheel includes one casing, one bearing chamber, and one electromagnetic coil holder between the casing and the bearing chamber. The process of machining belt wheel includes the following steps: 1. punching steel plate material in a punch to form circular workpiece with central hole; 2. the first spinning in a spinning lathe with upper mold and lower mold to form the bearing chamber and the cylinder of the electromagnetic coil holder; and 3. the second spinning in the spinning lathe to form the belt slot in the casing. The process has environment friendship, high production efficiency and low production cost.

Description

The processing method of electromagnetic clutch incrustation belt wheel
Technical field
The present invention relates to a kind of processing method of belt pulley, particularly a kind of processing method of electromagnetic clutch incrustation belt wheel.
Background technology
As shown in Figure 1, electromagnetic clutch incrustation belt wheel generally includes three parts: belt pulley shell 1, electromagnetic wire ring recess 2 and bearing chamber 3.Have belt groove 11 on the outer rim of described belt pulley shell 1, the centre bore of belt pulley can be equiped with bearing as bearing chamber 3 in it, has electromagnetic wire ring recess 2 between bearing chamber 3 and belt pulley shell 1, is used to install coil.Traditional processing technology normally adopts the 10# steel, and at first forge hot adopts punching block to forge then, adopts Digit Control Machine Tool to carry out repeatedly turning at last and processes.Owing to adopted the method for forge hot, be easy to generate waste gas and dust, contaminated environment, in addition, and also can waste material, production efficiency is low, and cost is than higher.
Summary of the invention
The object of the present invention is to provide a kind of processing method of electromagnetic clutch incrustation belt wheel, can overcome above-mentioned problems of the prior art, also can enhance productivity simultaneously, reduce production costs.
To achieve these goals, the invention provides a kind of processing method of electromagnetic clutch incrustation belt wheel, described electromagnetic clutch incrustation belt wheel comprises belt pulley shell, electromagnetic wire ring recess and bearing chamber.Have the belt groove on the outer rim of described belt pulley shell, the centre bore of belt pulley has the electromagnetic wire ring recess as bearing chamber between bearing chamber and belt pulley shell; It is characterized in that, may further comprise the steps:
A. steel plate blanking on stamping machine is become the workpiece of disc, and go out centre bore;
B. on spinning machine, carry out the spinning first time,, on the workpiece of disc, be spun to the cylindrical wall of bearing chamber and electromagnetic wire ring recess respectively by upper die and lower die;
C. on spinning machine, carry out the spinning second time,, be spun to the belt tunnel slot part on the semi-finished product that in previous step step B, form respectively by upper die and lower die.
The present invention further preferably may further comprise the steps in step B:
B1. disk is placed between first counterdie and first patrix, compressed by first master cylinder, right feeding cylinder drives cutter in X, the feeding of Y direction, is spun to the cylindrical wall of bearing chamber on disk around the described first patrix external peripheral surface;
B2. the semi-finished product that form among the step B1 are placed between first counterdie and second patrix, compress by second master cylinder, feeding cylinder in a left side drives cutter in X, the feeding of Y direction, is spun to the cylindrical wall of electromagnetic wire ring recess on described semi-finished product around the described second patrix external peripheral surface;
B3. first and second master cylinders reset, and workpiece is ejected.
The present invention further preferably, the external diameter of described first patrix is littler than the external diameter of the bearing that will hold in the bearing chamber, bearing and bearing chamber can form interference fit when mounted like this, and with fastening being installed in the bearing chamber of bearing.And the external diameter of described second patrix is bigger than the external diameter of the coil that will hold in the electromagnetic wire ring recess, in the described electromagnetic wire ring recess of conveniently coil being packed into.
The present invention further preferably may further comprise the steps in step C:
C1. the semi-finished product that form among the step B are placed between the 3rd patrix and the 3rd counterdie, compress by the 3rd master cylinder;
C2. utilize laggardly to drive the cutter horizontal feed, described half-finished edge is bent upwards to cylinder;
C3. utilize left feeding cylinder to drive the cutter horizontal feed, the surface that forms after the described workpiece bending is spun into the plane;
C4. utilize right feeding cylinder to drive the cutter horizontal feed, on described plane, be spun to the belt groove;
C5. the 3rd master cylinder resets, and workpiece is ejected.
The present invention further preferably, the specifications parameter of the spinning machine that adopts among the spinning machine that adopts among the step B and the step C is different.
The present invention further preferably after steps A, carries out turning processing to the endoporus of workpiece and the excircle of the disc of completion.
The advantage that the present invention has:
1, the inventive method lighter in weight of producing (lighter by about 40%) than traditional, material is evenly distributed, and balance is good;
2, the inventive method is owing to being the shear spinning moulding, so the hardness of material surface is higher;
3, the inventive method improves about 3 times than traditional process work efficiency;
4, owing to do not adopt forge hot,, belong to environment-friendly production process so there is not the exhaust gas and dust discharging.
Above-mentioned and additional features, advantage of the present invention can further be understood by the detailed description below in conjunction with accompanying drawing.
Description of drawings
Figure 1A is the flow chart one of production technology of the present invention;
Figure 1B is the flowchart 2 of production technology of the present invention;
Fig. 1 C is the flow chart 3 of production technology of the present invention;
Fig. 2 is the structural representation of electromagnetic clutch incrustation belt wheel;
Fig. 3 is the semi-finished product structural representation that steps A forms afterwards;
Fig. 4 A is the process schematic diagram one of step B1;
Fig. 4 B is the process schematic diagram two of step B1;
Fig. 4 C is the semi-finished product structural representation that step B1 forms afterwards;
Fig. 5 A is the process schematic diagram one of step B2;
Fig. 5 B is the process schematic diagram two of step B2;
Fig. 5 C is the semi-finished product structural representation that step B2 forms afterwards;
Fig. 6 A is the process schematic diagram one of step C2;
Fig. 6 B is the semi-finished product structural representation that step C2 forms afterwards;
Fig. 7 A is the process schematic diagram one of step C3;
Fig. 7 B is the process schematic diagram two of step C4;
Fig. 7 C is the finished product structural representation that step C4 forms afterwards.
Description of reference numerals: belt pulley shell 1; Belt groove 11; Electromagnetic wire ring recess 2; Coil 21; Bearing chamber 3; Bearing 31; First counterdie 41; First patrix 42; Second patrix 43; The 3rd patrix 51; The 3rd counterdie 52.
The specific embodiment
The invention provides a kind of processing method of electromagnetic clutch incrustation belt wheel, as shown in Figure 2, described electromagnetic clutch incrustation belt wheel comprises belt pulley shell 1, electromagnetic wire ring recess 2 and bearing chamber 3.Have belt groove 11 on the outer rim of described belt pulley shell 1, the centre bore of belt pulley can be equiped with bearing 31 as bearing chamber 3 in it, has electromagnetic wire ring recess 2 between bearing chamber 3 and belt pulley shell 1, is used to install coil 21.
Shown in Figure 1A to Fig. 1 C, it is a flow chart of the present invention.The processing method of electromagnetic clutch incrustation belt wheel of the present invention may further comprise the steps:
A. steel plate blanking on stamping machine is become the workpiece of disc, and go out centre bore 12;
B. on spinning machine, carry out the spinning first time,, on the workpiece of disc, be spun to the cylindrical wall of bearing chamber 3 and electromagnetic wire ring recess 2 respectively by upper die and lower die;
C. on spinning machine, carry out the spinning second time,, be spun to belt groove 11 parts on the semi-finished product that in previous step step B, form respectively by upper die and lower die.
Thus, can process as shown in Figure 2 electromagnetic clutch incrustation belt wheel.
As shown in Figure 3, usually, after workpiece is carried out punch process, generally can further handle the workpiece after the punching press, in the present invention, can be after steps A, the endoporus and the excircle of the workpiece of the disc of completion carried out turning processing.Simultaneously, it is straight that processed workpiece will keep, and such as in one embodiment, its deviations from planarity can be less than 0.10mm.
After finishing steps A and the workpiece that steps A generates further processed, but execution in step B, this step mainly is in order to process bearing chamber 3 and electromagnetic wire ring recess 2, shown in Figure 1B, Fig. 4 A to Fig. 5 C, Fig. 4 A and Fig. 4 B and Fig. 5 A and Fig. 5 B are the process schematic diagrames, Fig. 4 C and Fig. 5 C are the structure charts of the workpiece after this step processing, may further comprise the steps in step B:
B1. shown in Fig. 4 A and Fig. 4 B, disk is placed between first counterdie 41 and first patrix 42, compress by first master cylinder, right feeding cylinder drives cutter in X, the feeding of Y direction, on disk, be spun to the cylindrical wall of bearing chamber 3, obtain the semi-finished product shown in Fig. 4 C around described first patrix, 42 external peripheral surfaces;
B2. shown in Fig. 5 A and Fig. 5 B, the semi-finished product that form among the step B1 are placed between first counterdie 41 and second patrix 43, compress by second master cylinder, feeding cylinder in a left side drives cutter in X, the feeding of Y direction, on described semi-finished product, be spun to the cylindrical wall of electromagnetic wire ring recess 2, obtain the semi-finished product shown in Fig. 5 C around described second patrix, 43 external peripheral surfaces;
B3. first and second master cylinders reset, and workpiece is ejected.
Concrete, such as, in one embodiment, the major parameter of the spinning machine that adopts is: the pressure of master cylinder is 400KN, about the pressure of X-direction of two feeding cylinders be 200KN, the pressure of Y direction is 125KN, and its rotating speed of the main shaft of spinning machine is electrodeless adjustable, and maximum (top) speed is 750 rev/mins.
In addition, because bearing chamber 3 is used for installing bearing 31, in order to allow being installed in the described bearing chamber 3 that bearing 31 can be fastening, in the present invention, the external diameter that can be arranged to described first patrix 42 is littler than the external diameter of the bearing 31 that will hold in the bearing chamber 3, such as in one embodiment, the external diameter of first patrix 42 is than the little 0.03mm~0.05mm of external diameter of the bearing 31 that will hold in the bearing chamber 3, like this, when installing, bearing 31 and bearing chamber 3 will form interference fit, thereby with bearing 31 fastening being installed in the described bearing chamber 3.
Simultaneously, for coil 21 conveniently being encased in the described electromagnetic wire ring recess 2 easily, in the present invention, can be so that the external diameter of described second patrix 43 be bigger than the external diameter of the coil 21 that will hold in the electromagnetic wire ring recess 2, such as in one embodiment, the external diameter of second patrix 43 is than the big 0.02mm~0.05mm of external diameter of the coil 21 that will hold in the electromagnetic wire ring recess 2.
After being spun to electromagnetic wire ring recess 2 and bearing chamber 3, follow execution in step C, finish the processing of electromagnetic clutch incrustation belt wheel, shown in Fig. 1 C and 6A to 7C, Fig. 6 A and Fig. 7 A and Fig. 7 B are the process schematic diagrames, Fig. 6 B and Fig. 6 C are the structure charts of the workpiece after this step processing, may further comprise the steps in step C:
C1. the semi-finished product that form among the step B are placed between the 3rd patrix 51 and the 3rd counterdie 52, compress by the 3rd master cylinder;
C2. as shown in Figure 6A, utilize laggardly to drive cutter (for the sake of clarity, cutter being placed on the left side of figure) horizontal feed, described half-finished edge is bent upwards, obtain the semi-finished product shown in Fig. 6 B to cylinder;
C3. shown in Fig. 7 A, utilize left feeding cylinder to drive the cutter horizontal feed, the surface that forms after the described workpiece bending is spun into the plane;
C4. shown in Fig. 7 B, utilize right feeding cylinder to drive the cutter horizontal feed, on described plane, be spun to belt groove 11, obtain the finished product shown in Fig. 7 C;
C5. the 3rd master cylinder resets, and workpiece is ejected.
The spinning machine that in step C, adopts can with step B in adopt identical, but preferably can be different, specifically, such as, in one embodiment, the major parameter of the spinning machine of employing is: the pressure of master cylinder is 600KN, and the pressure of left and right, back three traverse feed cylinders is 125KN, its rotating speed of the main shaft of spinning machine is electrodeless adjustable, and maximum (top) speed is 900 rev/mins.
The inventor carries out after production practices and the market survey to technique scheme, think that production technology of the present invention and traditional production technology are relatively, obtained remarkable advantages, such as, the material that adopts in the explained hereafter has been saved more than 60%, and machining period and energy consumption aspect have also been saved more than 60%, thus, with the production of scale, the whole production cost has reduced about 50%.Be that 130mm, thickness are that the multi-wedge type automobile air conditioner clutch belt pulley of 40mm is an example with the diameter, the contrast such as the following table of itself and traditional processing technology:
Technology of the present invention Traditional handicraft Contrast
Material 12.60 unit (1.8kg) 24.30 unit (5.4kg) -11.70 yuan
Man-hour 1.50 unit 5.00 unit -3.50 yuan
Energy consumption 0.52 unit 4.30 unit -3.78 yuan
Add up to 14.62 unit 33.60 unit -18.98 yuan
This shows that the processing method of electromagnetic clutch incrustation belt wheel of the present invention is compared with traditional processing method, possessed very big advantage, have sizable market potential and value.
Be to be understood that, the above illustrative and nonrestrictive just for the purpose of the present invention of explanation in conjunction with the embodiments, without departing from the spirit and scope of the present invention, can make many changes and modification to the present invention, it all will drop in the scope of the invention defined by the claims.

Claims (7)

1, a kind of processing method of electromagnetic clutch incrustation belt wheel, described electromagnetic clutch incrustation belt wheel comprises belt pulley shell, electromagnetic wire ring recess and bearing chamber.Have the belt groove on the outer rim of described belt pulley shell, the centre bore of belt pulley has the electromagnetic wire ring recess as bearing chamber between bearing chamber and belt pulley shell; It is characterized in that, may further comprise the steps:
A. steel plate blanking on stamping machine is become the workpiece of disc, and go out centre bore;
B. on spinning machine, carry out the spinning first time,, on the workpiece of disc, be spun to the cylindrical wall of bearing chamber and electromagnetic wire ring recess respectively by upper die and lower die;
C. on spinning machine, carry out the spinning second time,, be spun to the belt tunnel slot part on the semi-finished product that in previous step step B, form respectively by upper die and lower die.
2, the processing method of electromagnetic clutch incrustation belt wheel as claimed in claim 1 is characterized in that: may further comprise the steps in step B:
B1. disk is placed between first counterdie and first patrix, compressed by first master cylinder, right feeding cylinder drives cutter in X, the feeding of Y direction, is spun to the cylindrical wall of bearing chamber on disk around the described first patrix external peripheral surface;
B2. the semi-finished product that form among the step B1 are placed between first counterdie and second patrix, compress by second master cylinder, feeding cylinder in a left side drives cutter in X, the feeding of Y direction, is spun to the cylindrical wall of electromagnetic wire ring recess on described semi-finished product around the described second patrix external peripheral surface;
B3. first and second master cylinders reset, and workpiece is ejected.
3, the processing method of electromagnetic clutch incrustation belt wheel as claimed in claim 2, it is characterized in that: the external diameter of described first patrix is littler than the external diameter of the bearing that will hold in the bearing chamber.
4, the processing method of electromagnetic clutch incrustation belt wheel as claimed in claim 2, it is characterized in that: the external diameter of described second patrix is bigger than the external diameter of the coil that will hold in the electromagnetic wire ring recess.
5, the processing method of electromagnetic clutch incrustation belt wheel as claimed in claim 1 is characterized in that: may further comprise the steps in step C:
C1. the semi-finished product that form among the step B are placed between the 3rd patrix and the 3rd counterdie, compress by the 3rd master cylinder;
C2. utilize laggardly to drive the cutter horizontal feed, described half-finished edge is bent upwards to cylinder;
C3. utilize left feeding cylinder to drive the cutter horizontal feed, the surface that forms after the described workpiece bending is spun into the plane;
C4. utilize right feeding cylinder to drive the cutter horizontal feed, on described plane, be spun to the belt groove;
C5. the 3rd master cylinder resets, and workpiece is ejected.
6, the processing method of electromagnetic clutch incrustation belt wheel as claimed in claim 1 is characterized in that: the specifications parameter of the spinning machine that adopts among the spinning machine that adopts among the step B and the step C is different.
7, as the processing method of any described electromagnetic clutch incrustation belt wheel in the above-mentioned claim, it is characterized in that: after steps A, the endoporus of workpiece and the excircle of the disc of completion carried out turning processing.
CNB2006101672745A 2006-12-15 2006-12-15 The processing method of electromagnetic clutch incrustation belt wheel Expired - Fee Related CN100548528C (en)

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Application Number Priority Date Filing Date Title
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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767165A (en) * 2009-12-22 2010-07-07 福建威而特汽车动力部件有限公司 Tube type flat belt pulley forming method
CN101791659A (en) * 2010-03-23 2010-08-04 锦州华一汽车部件有限公司 Manufacturing method of small-diameter two-sided dual-groove belt wheel by folding and spinning
CN101817048A (en) * 2010-03-29 2010-09-01 东莞市港润机械科技有限公司 Processing technology of spinning belt pulley with inner and outer lug bosses
CN101863403A (en) * 2010-05-07 2010-10-20 宁波华菱电梯部件有限公司 Rope pulley for elevator and manufacturing method thereof
CN101941034A (en) * 2010-09-01 2011-01-12 安徽昊通旋压科技股份有限公司 Spin forming method of double-V groove belt pulley
CN101954432A (en) * 2010-09-01 2011-01-26 安徽昊通旋压科技股份有限公司 Spinning forming method of belt pulley with single V-shaped groove
CN102151737A (en) * 2011-04-25 2011-08-17 董利强 Pulley blank spinning process
CN102172735A (en) * 2010-12-27 2011-09-07 东莞市港润机械科技有限公司 Method for processing belt pulley
CN102729016A (en) * 2011-04-07 2012-10-17 协祥机械工业股份有限公司 Wheel axle manufacturing method
CN103008976A (en) * 2012-11-28 2013-04-03 黄熠藩 Spinning production technology for belt pulley
CN103307139A (en) * 2012-03-17 2013-09-18 安徽省广德县立信电磁离合器有限公司 Spun pulley of electromagnetic clutch
CN103350322A (en) * 2013-06-09 2013-10-16 浙江澳利达空调部件有限公司 Method for manufacturing clutch coil housing of automobile air conditioner
CN104028975A (en) * 2014-06-21 2014-09-10 梧州恒声电子科技有限公司 Improved process for manufacturing circular flanged basin frames
CN104043728A (en) * 2014-06-19 2014-09-17 梧州恒声电子科技有限公司 Circular basin stand production process
CN104476113A (en) * 2014-10-29 2015-04-01 苏州市金德誉精密机械有限公司 Bottom wheel machining technology
CN105666051A (en) * 2016-01-18 2016-06-15 南通容润汽车配件有限公司 Production processes for coil shell assembly and coil shell parts of clutch
CN106001230A (en) * 2016-05-31 2016-10-12 安徽赛爵机械制造有限公司 Forming technology of belt wheel for compound shock absorber
CN106734477A (en) * 2016-11-14 2017-05-31 吉林省宏展实业有限责任公司 A kind of rotary pressing processing wheel technique
CN107913935A (en) * 2017-11-24 2018-04-17 合肥工业大学 A kind of manufacturing process of thin base thickness outer rim metal plate disk like members
CN113844995A (en) * 2021-09-30 2021-12-28 中国石油大学(华东) Steel wire rope meshing transmission wheel and manufacturing method thereof

Cited By (27)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101767165A (en) * 2009-12-22 2010-07-07 福建威而特汽车动力部件有限公司 Tube type flat belt pulley forming method
CN101791659A (en) * 2010-03-23 2010-08-04 锦州华一汽车部件有限公司 Manufacturing method of small-diameter two-sided dual-groove belt wheel by folding and spinning
CN101791659B (en) * 2010-03-23 2011-09-28 锦州华一汽车部件有限公司 Manufacturing method of small-diameter two-sided dual-groove belt wheel by folding and spinning
CN101817048A (en) * 2010-03-29 2010-09-01 东莞市港润机械科技有限公司 Processing technology of spinning belt pulley with inner and outer lug bosses
CN101863403A (en) * 2010-05-07 2010-10-20 宁波华菱电梯部件有限公司 Rope pulley for elevator and manufacturing method thereof
CN101941034B (en) * 2010-09-01 2012-10-24 安徽亿多科技有限公司 Spin forming method of double-V groove belt pulley
CN101941034A (en) * 2010-09-01 2011-01-12 安徽昊通旋压科技股份有限公司 Spin forming method of double-V groove belt pulley
CN101954432A (en) * 2010-09-01 2011-01-26 安徽昊通旋压科技股份有限公司 Spinning forming method of belt pulley with single V-shaped groove
CN101954432B (en) * 2010-09-01 2012-10-24 安徽亿多科技有限公司 Spinning forming method of belt pulley with single V-shaped groove
CN102172735A (en) * 2010-12-27 2011-09-07 东莞市港润机械科技有限公司 Method for processing belt pulley
CN102729016A (en) * 2011-04-07 2012-10-17 协祥机械工业股份有限公司 Wheel axle manufacturing method
CN102151737A (en) * 2011-04-25 2011-08-17 董利强 Pulley blank spinning process
CN103307139A (en) * 2012-03-17 2013-09-18 安徽省广德县立信电磁离合器有限公司 Spun pulley of electromagnetic clutch
CN103008976A (en) * 2012-11-28 2013-04-03 黄熠藩 Spinning production technology for belt pulley
CN103008976B (en) * 2012-11-28 2015-07-01 黄熠藩 Spinning production technology for belt pulley
CN103350322B (en) * 2013-06-09 2016-08-10 浙江澳利达空调部件有限公司 The manufacture method of automobile air conditioner clutch coil case
CN103350322A (en) * 2013-06-09 2013-10-16 浙江澳利达空调部件有限公司 Method for manufacturing clutch coil housing of automobile air conditioner
CN104043728A (en) * 2014-06-19 2014-09-17 梧州恒声电子科技有限公司 Circular basin stand production process
CN104043728B (en) * 2014-06-19 2015-11-18 梧州恒声电子科技有限公司 A kind of production technology of circular frame
CN104028975A (en) * 2014-06-21 2014-09-10 梧州恒声电子科技有限公司 Improved process for manufacturing circular flanged basin frames
CN104476113A (en) * 2014-10-29 2015-04-01 苏州市金德誉精密机械有限公司 Bottom wheel machining technology
CN105666051A (en) * 2016-01-18 2016-06-15 南通容润汽车配件有限公司 Production processes for coil shell assembly and coil shell parts of clutch
CN105666051B (en) * 2016-01-18 2018-03-23 南通容润汽车配件有限公司 A kind of production technology of clutch coil housing unit and solenoid housing part
CN106001230A (en) * 2016-05-31 2016-10-12 安徽赛爵机械制造有限公司 Forming technology of belt wheel for compound shock absorber
CN106734477A (en) * 2016-11-14 2017-05-31 吉林省宏展实业有限责任公司 A kind of rotary pressing processing wheel technique
CN107913935A (en) * 2017-11-24 2018-04-17 合肥工业大学 A kind of manufacturing process of thin base thickness outer rim metal plate disk like members
CN113844995A (en) * 2021-09-30 2021-12-28 中国石油大学(华东) Steel wire rope meshing transmission wheel and manufacturing method thereof

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