CN101081927A - Glass micro-bead filling modified mould nylon plate and preparation method thereof - Google Patents
Glass micro-bead filling modified mould nylon plate and preparation method thereof Download PDFInfo
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- CN101081927A CN101081927A CN 200710055847 CN200710055847A CN101081927A CN 101081927 A CN101081927 A CN 101081927A CN 200710055847 CN200710055847 CN 200710055847 CN 200710055847 A CN200710055847 A CN 200710055847A CN 101081927 A CN101081927 A CN 101081927A
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Abstract
The present invention relates to glass bead stuffing modified cast nylon plate and its production process, and belongs to the field of material science. The enhanced cast nylon plate is produced with the material comprising caprolactam as base component, hollow glass bead as the enhancing component, stearate as the dispersant, main antioxidant, auxiliary antioxidant, stabilizer, sodium methoxide as the catalyst and toluene diisocyanate as the co-catalyst in certain weight proportion, and through a molding and sintering process. The enhanced cast nylon plate has high comprehensive mechanical performance and physical performance.
Description
Technical field
The present invention relates to a kind of hollow glass micropearl filling modified mould nylon plate and preparation method thereof, belong to material science.
Technical background
Monomer cast nylon is a kind of engineering plastics of excellent property, it has characteristics such as polymerization temperature is low, technology is simple, degree of crystallinity is high, molecular weight is big, good mechanical performance, damping and silencing, grease resistance, resistance to chemical attack, but at metallic substance such as some occasion Alloy instead of Copper, aluminium, steel.But the monomer cast nylon of non-modified exists in actual applications, and flexural strength, resistance to impact shock and ultimate compression strength are on the low side, wear resistance and self lubricity are not good enough, and wear rate is big, the not high shortcoming of dimensional stability, has limited the widespread use of monomer cast nylon goods.
Therefore, invent a kind of method of modifying that overcomes the above-mentioned defective of monomer cast nylon, improve monomer cast nylon machinery, physics and mechanical property, it is very necessary enlarging its range of application.
Summary of the invention
The objective of the invention is to overcome monomer cast nylon and have all shortcomings, a kind of glass micro-bead filling modified mould nylon plate and preparation method thereof is provided.
Above-mentioned purpose of the present invention is achieved in that
A kind of glass micro-bead filling modified mould nylon plate, its each component hexanolactam: glass microballon: dispersion agent: primary antioxidant: auxiliary antioxidant: stablizer: catalyzer: it is 1: 0.2 that the mass ratio of promotor closes: (0.001~0.01): (0.002~0.005): (0.002~0.005): (0.002~0.005): (0.002~0.003): (0.002~0.003).
Said glass microballon is a hollow minute particle, and shell contains rare gas elementes such as nitrogen and carbonic acid gas, and granularity is 200~400 orders.
A kind of preparation method who is used for glass micro-bead filling modified mould nylon plate, with the hexanolactam is basic raw material, with the glass microballon is to strengthen high-abrasive material, add sodium methoxide catalyst and tolylene diisocyanate (TDI) promotor, adopt the molding sintering forming method to make the enhancing mould nylon plate, concrete technology is as follows:
1) carries out surface modification treatment by above-mentioned each required component of glass micro-bead filling modified mould nylon plate quality proportioning configuration, and to glass microballon;
2) hollow glass micropearl after hexanolactam and the modification is joined in the reactor, heating and melting, when temperature reaches 100 ℃ of left and right sides, the decompression of unlatching vacuum pump, vacuum tightness should reach about 1.01MPa, and at 120~130 ℃ of 10~15min that dewater down, solution is in boiling state, close vacuum pump, stop to vacuumize;
3) open reactor cap, the catalyzer methyl alcohol that adds the regulation proportioning is received, continuing heating makes reactor temperature keep 130~140 ℃, and the unlatching vacuum pump vacuumizes, vacuum tightness should reach about 1.01MPa, and the mixture boiling continues about 20 minutes, reactor temperature reaches 140~150 ℃, stops to vacuumize;
4) dispersion agent, primary antioxidant, auxiliary antioxidant, stablizer etc. are joined in the reactor, mix stirring with hexanolactam, hollow glass micropearl and sodium methylate, and continue to bleed as stated above, reduce pressure, dewater, continue 20 minutes, reactor temperature reaches 150~155 ℃, and vacuum tightness reaches about 1.01MPa, the mixture boiling, continue about 20 minutes, close vacuum pump, stop to vacuumize;
5) open reactor cap, under normal pressure, add cocatalyst toluene diisocyanate in the reactor immediately, stir rapidly, and be poured into immediately in the mould that has been heated in advance 170~180 ℃, matched moulds is forced into 0.5~40MPa, is heated to 190~230 ℃, keeps temperature polymerization 25~30 minutes, stops to heat pouring furnace, when treating that temperature cools to the furnace below 60 ℃, the demoulding.
Saidly be: be mixed and made into properties-correcting agent in 1: 40 by volume with silane coupling agent KH550 and alcohol solvent to the glass microballon processing technology for surface modification; the proportioning of glass microballon, silane coupling agent and alcohol solvent is 100g: 1mL: 40mL; glass microballon with specified amount adds in the high-speed mixer earlier; properties-correcting agent with the regulation proportioning divides slow the adding in the mixing machine 2~3 times then; make itself and glass microballon high-speed mixing more than 30 minutes; shut down blowing; drying is 1 hour in 120 ℃ stoving oven, and is standby.
Mould nylon plate provided by the present invention has favorable mechanical physicals and mechanical property (seeing the following form), has higher resistance to impact shock and ultimate compression strength, good self-lubricating property and wear resistance, good thermotolerance and dimensional stability, and has a favorable mechanical processing characteristics, enlarged its range of application widely, can be applied even more extensively, replaced sheet metals such as iron, steel widely in mechanical field.
Embodiment
Embodiment 1:
(1) the 20g hollow glass micropearl is carried out surface modification.During processing; glass microballon: silane coupling agent: the proportioning of alcohol solvent (95%) is 100g: 1mL: 40mL; glass microballon with specified amount adds in the high-speed mixer earlier; properties-correcting agent with the regulation proportioning divides slow the adding in the mixing machine 2~3 times then; make itself and glass microballon high-speed mixing more than 30 minutes; shut down blowing, drying is 1 hour in 120 ℃ stoving oven, and is standby.
(2) hollow glass micropearl after 100g hexanolactam and the modification is joined in the reactor, heating and melting, when temperature reaches 100 ℃ of left and right sides, the decompression of unlatching vacuum pump, vacuum tightness should reach about 1.01MPa, dewaters 10~15 minutes down at 120~130 ℃, and solution is in boiling state, close vacuum pump, stop to vacuumize.
(3) open reactor cap, add 0.25g catalyzer sodium methylate, continuing heating makes reactor temperature keep 130~140 ℃, and open vacuum pump and vacuumize, vacuum tightness should reach about 1.01MPa, and mixture seethes with excitement, continue about 20 minutes, reactor temperature reaches 140~150 ℃, closes vacuum pump, stops to vacuumize.
(4) with dispersion agent 0.5g, primary antioxidant 0.35g, auxiliary antioxidant 0.35g, stablizer 0.35g, join in the reactor, mix stirring with hexanolactam, hollow glass micropearl and sodium methylate, and continue to bleed as stated above, reduce pressure, dewater, continue 20 minutes, reactor temperature reaches 150~155 ℃, vacuum tightness reaches about 1.01MPa, and the mixture boiling continues about 20 minutes, close vacuum pump, stop to vacuumize.
(5) open reactor cap, under normal pressure, add cocatalyst toluene diisocyanate 0.25g in the reactor immediately, stir rapidly, and be poured into immediately in the mould that has been heated in advance 170~180 ℃, (pressure 0.5~40MPa), heating (190~230 ℃) keep temperature polymerization 25~30 minutes, stop to heat pouring furnace in the matched moulds pressurization, when treating that temperature cools to the furnace below 60 ℃, the demoulding makes modified cast mylon.
Embodiment 2:
(1) the 20g hollow glass micropearl is carried out surface modification.During processing; glass microballon: silane coupling agent: the proportioning of alcohol solvent (95%) is 100g: 1mL: 40mL; glass microballon with specified amount adds in the high-speed mixer earlier; properties-correcting agent with the regulation proportioning divides slow the adding in the mixing machine 2~3 times then; make itself and glass microballon high-speed mixing more than 30 minutes; shut down blowing, drying is 1 hour in 120 ℃ stoving oven, and is standby.
(2) hollow glass micropearl after 100g hexanolactam and the modification is joined in the reactor, heating and melting, when temperature reaches 100 ℃ of left and right sides, the decompression of unlatching vacuum pump, vacuum tightness should reach about 1.01MPa, dewaters 10~15 minutes down at 120~130 ℃, and solution is in boiling state, close vacuum pump, stop to vacuumize.
(3) open reactor cap, add 0.2g catalyzer sodium methylate, continuing heating makes reactor temperature keep 130~140 ℃, and open vacuum pump and vacuumize, vacuum tightness should reach about 1.01MPa, and mixture seethes with excitement, continue about 20 minutes, reactor temperature reaches 140~150 ℃, closes vacuum pump, stops to vacuumize.
(4) with dispersion agent 0.1g, primary antioxidant 0.2g, auxiliary antioxidant 0.2g, stablizer 0.2g, join in the reactor, mix stirring with hexanolactam, hollow glass micropearl and sodium methylate, and continue to bleed as stated above, reduce pressure, dewater, continue 20 minutes, reactor temperature reaches 150~155 ℃, vacuum tightness reaches 1.01MPa, and the mixture boiling continues about 20 minutes, close vacuum pump, stop to vacuumize.
(5) open reactor cap, under normal pressure, add cocatalyst toluene diisocyanate 0.2g in the reactor immediately, stir rapidly, and be poured into immediately in the mould that has been heated in advance 170~180 ℃, (pressure 0.5~40MPa), heating (190~230 ℃) keep temperature polymerization 25~30 minutes, stop to heat pouring furnace in the matched moulds pressurization, when treating that temperature cools to the furnace below 60 ℃, the demoulding makes modified cast mylon.
Embodiment 3:
(1) the 20g hollow glass micropearl is carried out surface modification.During processing; glass microballon: silane coupling agent: the proportioning of alcohol solvent (95%) is 100g: 1mL: 40mL; glass microballon with specified amount adds in the high-speed mixer earlier; properties-correcting agent with the regulation proportioning divides slow the adding in the mixing machine 2~3 times then; make itself and glass microballon high-speed mixing more than 30 minutes; shut down blowing, drying is 1 hour in 120 ℃ stoving oven, and is standby.
(2) hollow glass micropearl after 100g hexanolactam and the modification is joined in the reactor, heating and melting, when temperature reaches 100 ℃ of left and right sides, the decompression of unlatching vacuum pump, vacuum tightness should reach about 1.01MPa, dewaters 10~15 minutes down at 120~130 ℃, and solution is in boiling state, close vacuum pump, stop to vacuumize.
(3) open reactor cap, add 0.3g catalyzer sodium methylate, continuing heating makes reactor temperature keep 130~140 ℃, and open vacuum pump and vacuumize, vacuum tightness should reach about 1.01MPa, and mixture seethes with excitement, continue about 20 minutes, reactor temperature reaches 140~150 ℃, closes vacuum pump, stops to vacuumize.
(4) with dispersion agent 1g, primary antioxidant 0.5g, auxiliary antioxidant 0.5g, stablizer 0.5g, join in the reactor, mix stirring with hexanolactam, hollow glass micropearl and sodium methylate, and continue to bleed as stated above, reduce pressure, dewater, continue 20 minutes, reactor temperature reaches 150~155 ℃, vacuum tightness reaches about 1.01MPa, and the mixture boiling continues about 20 minutes, close vacuum pump, stop to vacuumize.
(5) open reactor cap, under normal pressure, add cocatalyst toluene diisocyanate 0.3g in the reactor immediately, stir rapidly, and be poured into immediately in the mould that has been heated in advance 170~180 ℃, (pressure 0.5~40MPa), heating (190~230 ℃) keep temperature polymerization 25~30 minutes, stop to heat pouring furnace in the matched moulds pressurization, when treating that temperature cools to the furnace below 60 ℃, the demoulding makes modified cast mylon.
Mould nylon plate provided by the present invention has favorable mechanical physicals and mechanical property (seeing the following form), has higher resistance to impact shock and ultimate compression strength, good self-lubricating property and wear resistance, good thermotolerance and dimensional stability, and has a favorable mechanical processing characteristics, enlarged its range of application widely, can be applied even more extensively, replaced sheet metals such as iron, steel widely in mechanical field.
Strengthen monomer cast nylon performance table (nylon/glass microballon (400 order)=100/20)
Tensile strength MPa | Flexural strength MPa | Notched Izod impact strength kJ/m2 | Compressive strength MPa | Heat-drawn wire ℃ | Shrinking percentage % | Mohs' hardness |
158 | 163 | 83 | 222 | 171 | 0.60 | 28 |
Claims (4)
1, a kind of glass micro-bead filling modified mould nylon plate is characterized in that each component hexanolactam: glass microballon: dispersion agent: primary antioxidant: auxiliary antioxidant: stablizer: catalyzer: it is 1: 0.2 that the mass ratio of promotor closes: (0.001~0.01): (0.002~0.005): (0.002~0.005): (0.002~0.005): (0.002~0.003): (0.002~0.003).
2, glass micro-bead filling modified mould nylon plate according to claim 1 is characterized in that said glass microballon is a hollow minute particle, and shell contains rare gas elementes such as nitrogen and carbonic acid gas, and granularity is 200~400 orders.
3, a kind of preparation method who is used for glass micro-bead filling modified mould nylon plate, it is characterized in that with the hexanolactam being basic raw material, with the glass microballon is to strengthen high-abrasive material, add sodium methoxide catalyst and toluene diisocynate vinegar (TDI) promotor, adopt the molding sintering forming method to make the enhancing mould nylon plate, concrete technology is as follows:
1) the quality proportioning by claim 1 disposes each required component, and glass microballon is carried out surface modification treatment;
2) hollow glass micropearl after hexanolactam and the modification is joined in the reactor, heating and melting, when temperature reaches 100 ℃ of left and right sides, the decompression of unlatching vacuum pump, vacuum tightness should reach about 1.01MPa, and at 120~130 ℃ of 10~15min that dewater down, solution is in boiling state, close vacuum pump, stop to vacuumize;
3) open reactor cap, the catalyzer sodium methylate that adds the regulation proportioning, continuing heating makes reactor temperature keep 130~140 ℃, and the unlatching vacuum pump vacuumizes, vacuum tightness should reach about 1.01MPa, and the mixture boiling continues about 20 minutes, reactor temperature reaches 140~150 ℃, stops to vacuumize;
4) dispersion agent, primary antioxidant, auxiliary antioxidant, stablizer etc. are joined in the reactor, mix stirring with hexanolactam, hollow glass micropearl and sodium methylate, and continue to bleed as stated above, reduce pressure, dewater, continue about 20 minutes, reactor temperature reaches 150~155 ℃, and vacuum tightness reaches about 1.01MPa, the mixture boiling, continue about 20 minutes, close vacuum pump;
5) open reactor cap, under normal pressure, add cocatalyst toluene diisocyanate in the reactor immediately, stir rapidly, and be poured into immediately in the mould that has been heated in advance 170~180 ℃, matched moulds is forced into 0.5~40MPa, is heated to 190~230 ℃, keeps temperature polymerization 25~30 minutes, stops to heat pouring furnace, when treating that temperature cools to the furnace below 60 ℃, the demoulding.
4; the preparation method who is used for glass micro-bead filling modified mould nylon plate according to claim 3; it is characterized in that saidly being: be mixed and made into properties-correcting agent in 1: 40 by volume with silane coupling agent KH550 and alcohol solvent to the glass microballon processing technology for surface modification; glass microballon; the proportioning of silane coupling agent and alcohol solvent is 100g: 1mL: 40mL; glass microballon with specified amount adds in the high-speed mixer earlier; properties-correcting agent with the regulation proportioning divides slow the adding in the mixing machine 2~3 times then; make itself and glass microballon high-speed mixing more than 30 minutes; shut down blowing; drying is 1 hour in 120 ℃ stoving oven, and is standby.
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