CN101081490A - Granular material air injection device - Google Patents

Granular material air injection device Download PDF

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Publication number
CN101081490A
CN101081490A CN 200610027158 CN200610027158A CN101081490A CN 101081490 A CN101081490 A CN 101081490A CN 200610027158 CN200610027158 CN 200610027158 CN 200610027158 A CN200610027158 A CN 200610027158A CN 101081490 A CN101081490 A CN 101081490A
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China
Prior art keywords
pipe
abrasive material
communicated
synergy
feed nozzle
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Pending
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CN 200610027158
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Chinese (zh)
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陈君奎
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Individual
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Individual
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Priority to CN 200610027158 priority Critical patent/CN101081490A/en
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Abstract

The present invention is pneumatic granular material jetting apparatus, which includes one hopper, one abradant pusher with one abradant inlet connected to the hopper and one abradant outlet, one abradant jetting hose with one end connected the outlet of the abradant pusher and one air inlet pipe and the other end connected to one abradant nozzle. The present invention has an abradant pusher, rather than a pressure cylinder, driven by a pneumatic motor, and continuous abradant jetting operation, and possesses easy control of jetted abradant amount, lowered manpower cost, high production efficiency and high stability.

Description

A kind of granular material air injection device
Technical field:
The present invention relates to a kind of granular material air injection device.
Background technology:
Present granular material air injection equipment such as sand-blasting machine adopt pressure abrasive material cylinder more, adopt the reinforced operation in gap mostly, so material spray efficient are not high.And because differences such as the size of the abrasive material that material spray is used, shape, proportions, working surface requires different, thereby requirement has different loads (that is material gas delivery ratio=abrasive material (kg)/air consumption (m, to material spraying machine 3/ min)), satisfy the different process requirement of material spray.The material spray amount of material spraying machine has very big influence to the material spray effect, and the excessive material spray efficient of material spray amount reduces on the contrary, has wasted the electric power of abrasive material and air compressor machine, has increased cost of labor.Present material spraying machine will be controlled load and be difficult to accomplish, the groping experience that need work long hours accumulates, and just can accomplish correctly to control the load of material spraying machine.
Summary of the invention:
The object of the present invention is to provide a kind of granular material air injection equipment that can the continuous injection granular material.
To achieve these goals, technical scheme of the present invention is as follows: a kind of granular material air injection equipment, comprise buffer bin, the hopper that is communicated with buffer bin, it is characterized in that being provided with the abrasive material propeller in the exit of hopper, this abrasive material propeller is provided with feeding mouth and discharging opening, the angle of rake feeding mouth of abrasive material is communicated with hopper, the angle of rake discharging opening of abrasive material is communicated with an end of material spray flexible pipe, one end of this material spray flexible pipe also is communicated with air inlet pipe, the other end of this material spray flexible pipe is connected with feed nozzle, this abrasive material propeller comprises abrasive material propeller housing, is provided with spiral compression spring in the abrasive material propeller housing, and an end of spiral compression spring is connected with the output shaft of propulsion motor, abrasive material propeller housing is provided with feeding mouth near air motor one end, and the abrasive material propeller housing other end is provided with discharging opening.Between hopper and the angle of rake feeding mouth of abrasive material, be provided with manual abrasive material valve.The material spray flexible pipe is connected with nozzle carrier, and nozzle carrier is connected with feed nozzle, and nozzle carrier is provided with the supplementary pressure pipe, and the other end of supplementary pressure pipe is communicated with air inlet pipe.Output at feed nozzle is provided with the synergy pipe, and Guan Weiyi is columnar structured in this synergy, and the one end is connected with feed nozzle, and the other end is unsettled, is provided with two synergy pipe annulus at the inwall of this synergy pipe, and the outer ring of this synergy pipe annulus is connected with the inwall of synergy pipe.
The present invention adopts the abrasive material propeller to replace the pressure abrasive material cylinder of original use, with the reinforced operation change in original gap is continuous material spray operation, improved the production efficiency of material spray greatly, the spring spiral propeller is driven by air motor, make that the load control operation of material spray is easy, can reduce cost of labor.Increased the supplementary pressure pipe in addition and can avoid spray nozzle clogging, made to prolong the service life of stuff-spraying pipe by lower relative of air-flow that the material spray flexible pipe is interior, reduced cost with the abrasive material movement velocity.And the use of synergy pipe has avoided the nozzle exit air to expand suddenly, air drag increases makes the shortcoming that the exit air velocity reduces significantly, can effectively increase the service life of nozzle, and make air-flow effectively abrasive material be impacted more at a high speed by on the cleaning workpiece.The invention has the advantages that the production efficiency that can improve material spray, reduce cost of labor, and can improve the reliability of work.
Description of drawings:
Fig. 1 is a structural representation of the present invention
Fig. 2 is a side schematic view of the present invention
Fig. 3 is that the B of Fig. 1 is to vertical view
Fig. 4 is that the A of Fig. 2 is to cutaway view
Fig. 5 is the connection diagram between feed nozzle, nozzle carrier, synergy pipe and the supplementary pressure pipe
Fig. 6 is the side view of Fig. 5
Fig. 7 is the angle of rake structural representation of abrasive material
The specific embodiment:
Below in conjunction with drawings and Examples the present invention is elaborated.
Numbering among the figure is represented respectively:
10, hanger; 11, buffer bin; 12, antinose-dive leg; 13, hopper; 15 protective plates; 101, gas control angle valve; 106, total air inlet ball valve; 108, total air induction hose; 109, total water-oil separating pipe; 110, air inlet pipe; 111, material spray air inlet pipe; 115, four-way; 117, divide gas bag; 201, control skirt; 202, remote control switch tracheae; 2031, bleed pressure table; 2032, material spray Pressure gauge; 2033, motor pressure table; 204, gas control 3 position-5 way; 205, pressure regulation oil water separator; 206, positive threeway; 207, supplementary pressure pipe; 208, replenishment control ball valve; 219, pneumatic remote-control device; 301, air motor; 306 material spray flexible pipes; 312, pneumatic abrasive material valve; 313, abrasive material propeller; 3131, abrasive material propeller housing; 3132, spiral compression spring; 3133, feeding mouth; 3136, discharging opening; 314, skew T; 315, snap joint; 316, pipe joint; 3161, slant notch; 317, nozzle carrier; 318, feed nozzle; 319, synergy pipe; 320, synergy pipe annulus.
A kind of granular material air injection equipment, comprise buffer bin 11, the hopper 13 that is communicated with buffer bin 11, it is characterized in that being provided with abrasive material propeller 313 in the exit of hopper 13, this abrasive material propeller 313 is provided with feeding mouth 3133 and discharging opening 3136, the feeding mouth 3133 of abrasive material propeller 313 is communicated with hopper 13, the discharging opening 3136 of abrasive material propeller 313 is communicated with an end of material spray flexible pipe 306, one end of this material spray flexible pipe 306 also is communicated with air inlet pipe 110, the other end of this material spray flexible pipe 306 is connected with feed nozzle 318, wherein abrasive material propeller 313 comprises abrasive material propeller housing 3131, be provided with spiral compression spring 3132 in the abrasive material propeller housing 3131, one end of spiral compression spring 3132 is connected with the output shaft of propulsion motor 301, abrasive material propeller housing 3131 is provided with feeding mouth 3133 near an end of air motor 301, and the other end of abrasive material propeller housing 3131 is provided with discharging opening 3136.Between the feeding mouth 3133 of hopper 13 and abrasive material propeller 313, be provided with manual abrasive material valve 312.
Material spray flexible pipe 306 is connected with nozzle carrier 317, and nozzle carrier 317 is connected with feed nozzle 318, and nozzle carrier 318 is connected with an end of supplementary pressure pipe 207, and the other end of supplementary pressure pipe 207 is communicated with air inlet pipe 110.Output at feed nozzle 318 is provided with synergy pipe 319, this synergy pipe 319 is one columnar structured, and the one end is connected with feed nozzle 318, and the other end is unsettled, inwall at this synergy pipe 319 is provided with two synergy pipe annulus 320, and the outer ring of this synergy pipe annulus 320 is connected with the inwall of synergy pipe 319.
Total inlet pipe 108 is by total air inlet ball valve 106, total oil water separator 109 and divide gas bag 117 backs to be communicated with air inlet pipe 110, be connected with pressure regulation oil water separator 205 with an end of material spray air inlet pipe 111, an end of supplementary pressure pipe 207 respectively by four-way 115 afterwards, pressure regulation oil water separator 205 is connected with the inlet end of propulsion motor 301 (this propulsion motor is an air motor) again, regulates the speed that pressure regulation oil water separator 205 can be regulated propulsion motor 301.The discharging opening of abrasive material propeller 313 is communicated with first end of skew T 314, second end of skew T 314 is communicated with material spray air inlet pipe 110, the 3rd end of skew T 314 is communicated with an end of material spray flexible pipe 306, the other end of material spray flexible pipe 306 is communicated with nozzle carrier 317, nozzle carrier 317 is communicated with feed nozzle 318, and nozzle carrier 317 also is communicated with the other end of supplementary pressure pipe 207.Pressure regulation oil water separator 205 also is connected with motor pressure table 2033, and the motor pressure table is used to refer to the input air pressure that drives propulsion motor 301.Air inlet pipe 110 also is provided with gas control angle valve 101, and gas control angle valve 101 is connected with gas control three position five-way valve 204, and gas control three position five-way valve 204 receives the signal of remote controller, control closed type gas control angle valve 101, thereby the air inlet of control air inlet pipe.Bleed pressure table 2031 is connected with dividing gas bag 117, is used to refer to from the gas pressure of total inlet pipe 108 inputs.Material spray Pressure gauge 2032 is connected with gas control three position five-way valve 204, gas pressure in the air inlet pipe when being used to refer to gas control angle valve 101 and opening.
During use, material spray operating personnel press the switch of pneumatic remote-control device 219 to feed nozzle 318 alignment pieces, send the gas circuit signal that material spray begins.Gas control three position five-way valve 204 receives remote signal, open closed type gas control angle valve 101, source of the gas from air inlet pipe 110 is distinguished three directions in the same way by four-way 114: the pressure regulation oil water separator 205 of leading up to leads to propulsion motor 301, and motor 301 drives propellers 313 abrasive material is transported to skew T 314; The second the tunnel directly comes skew T 314 by material spray air inlet pipe 111, and abrasive material is transported to feed nozzle 318, and material spray begins; Third Road is directly delivered to nozzle carrier 317 by replenishing pressure inlet 207 with source of the gas, improves effective operating pressure.
The present invention has installed abrasive material propeller 313 in the exit of hopper 13, and its effect is that rotation is delivered in the skew T 314 by spring spiro rod abrasive material, mixes with Compressed Gas.Because granular material air injection equipment is the pressured gas work of contracting, so abrasive material mixes the pressure that the thrust that need be subjected to is greater than gas with Compressed Gas, the present invention adopts the spiral thrust of spiral compression spring 3132, abrasive material closely is pushed into contracting of propeller 313 receives discharging opening 3136, because abrasive material is closely blocked the discharging opening 3136 of abrasive material propeller 313, played sealing function, made that the Compressed Gas in the skew T 314 can not be revealed in abrasive material propeller 313.When the angle of rake thrust of abrasive material during greater than gas pressure, abrasive material just travels forward, and receives discharging opening 3136 because abrasive material constantly is pushed to contract, so abrasive material just constantly enters in the skew T 314, makes the operation of pressure material spray to carry out continuously.Owing to adopt spiral compression spring 3132 to replace normally used screw rod, its advantage is that spring is telescopic, spring is automatic spacing owing to the density of abrasive material, has avoided being blocked motionless possibility because of rigidity makes screw rod by abrasive material, has improved functional reliability.In addition, the non-rigid matter of spring, it is minimum to make that violent wearing and tearing drop to, and has improved angle of rake service life.In addition spring to change convenient also be a big advantage.Because load is by the rotary speed decision of spiral compression spring 3132 in the abrasive material propeller 313, and the rotary speed of spiral compression spring 3132 is by the torsion decision of propulsion motor, torsion is controlled by the size of bleed pressure, so just can control the size of load by regulating pressure regulation oil water separator 205, therefore by watching motor pressure table 203 to regulate pressure regulation oil water separator 205, can easily control the load size very intuitively, thereby make material spray efficient reach optimum state.
Because when air and abrasive material flow in material spray flexible pipe 306, can make the pressure loss at nozzle carrier 317 places because of friction, pipe is long more also will be big more, the every reduction of effective pressure 0.01MPa, efficient will reduce 2%.Because effective pressure directly influences the efficient of material spray, therefore improve effective pressure and be and improve one of the most direct method of material spray efficient.Adopt the way of introducing supplementary pressure pipe 207 in the present invention, make effective pressure maximize.Between nozzle carrier 317 and feed nozzle 318, be provided with pipe joint 316, sidewall at this pipe joint 316 is provided with slant notch 3161, this slant notch 3161 along nozzle carrier 317 to feed nozzle 318 direction extend to inwall by outer wall, these slant notch 3,161 one ends are communicated with supplementary pressure pipe 207, and the other end is communicated with feed nozzle 318.Regular meeting causes feed nozzle to stop up during because abrasive material increases suddenly, because of 207 outlets of supplementary pressure pipe are structures of oblique flow, can dredge the abrasive material that concentrates on feed nozzle 318 import departments, makes material spray be not easy to take place the feed nozzle clogging, has improved operating efficiency.Supplementary pressure pipe 207 has been arranged, made reduce relative of air-flow in the material spray flexible pipe 306 can prolong the service life of stuff-spraying pipe, reduced cost with the abrasive material movement velocity.Especially long distance (>20m) during material spray, supplementary pressure pipe 207 roles are more obvious, the additional material spray efficient that makes of effective pressure improves greatly.Supplementary pressure pipe 207 has been arranged, reached identical effective pressure, material spray flexible pipe 306 can reduce diameter, and the diameter of material spray flexible pipe 306 can be kept to 25mm by original 32mm.Alleviate material spray operating personnel's working strength, and increased the flexibility of material spray, more convenient such as the material spray among a small circle.
Increased a synergy pipe 319 in the exit of feed nozzle 318, its role is to the kinetic energy of outlet air is converted to static energy.There are not feed nozzle 318 exits of synergy pipe 319 to spread suddenly owing to air, air drag increases, make the exit air velocity reduce significantly, the wearing and tearing of the exit of feed nozzle 318 are violent in addition, cause feed nozzle 318 exits wearing and tearing and scrap, after adopting synergy pipe 319 of the present invention, can effectively increase the service life of feed nozzle 318.After synergy pipe 319 had been arranged, air-flow short stay in synergy pipe 319 in feed nozzle 318 exits changed kinetic energy into static energy, made air-flow that abrasive material is impacted by on the cleaning workpiece.The pipe of synergy simultaneously 319 can effectively increase the length of feed nozzle 318, and material spray efficient is increased.Synergy pipe 319 has been avoided the unexpected expansion in feed nozzle 318 exits, avoids producing very strong explosion sound, makes that the speed in exit is faster, reaches supersonic speed, can finely improve the noise pollution of operating personnel and surrounding working environment.

Claims (5)

1, a kind of granular material air injection equipment, comprise buffer bin, the hopper that is communicated with buffer bin, it is characterized in that being provided with the abrasive material propeller in the exit of hopper, this abrasive material propeller is provided with feeding mouth and discharging opening, the angle of rake feeding mouth of abrasive material is communicated with hopper, the angle of rake discharging opening of abrasive material is communicated with an end of material spray flexible pipe, one end of this material spray flexible pipe also is communicated with air inlet pipe, the other end of this material spray flexible pipe is connected this abrasive material propeller and comprises abrasive material propeller housing with feed nozzle, be provided with spiral compression spring in the abrasive material propeller housing, one end of spiral compression spring is connected with the output shaft of propulsion motor, abrasive material propeller housing is provided with feeding mouth near air motor one end, and the abrasive material propeller housing other end is provided with discharging opening.
2, by the described granular material air injection equipment of claim 1, it is characterized in that between hopper and the angle of rake feeding mouth of abrasive material, being provided with manual abrasive material valve.
3, by the described granular material air injection equipment of claim 1, it is characterized in that the material spray flexible pipe is connected with nozzle carrier, nozzle carrier is connected with feed nozzle, and nozzle carrier is provided with the supplementary pressure pipe, and the other end of supplementary pressure pipe is communicated with air inlet pipe.
4, by the described granular material air injection equipment of claim 3, it is characterized in that between nozzle carrier and feed nozzle, being provided with pipe joint, sidewall at this pipe joint is provided with slant notch, the direction of this slant notch along nozzle carrier to feed nozzle extended to inwall by outer wall, this slant notch one end is communicated with the supplementary pressure pipe, and the other end is communicated with feed nozzle.
5, by the described granular material air injection equipment of claim 1, it is characterized in that being provided with the synergy pipe at the output of feed nozzle, Guan Weiyi is columnar structured in this synergy, the one end is connected with feed nozzle, the other end is unsettled, inwall at this synergy pipe is provided with two synergy pipe annulus, and the outer ring of this synergy pipe annulus is connected with the inwall of synergy pipe.
CN 200610027158 2006-05-31 2006-05-31 Granular material air injection device Pending CN101081490A (en)

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CN 200610027158 CN101081490A (en) 2006-05-31 2006-05-31 Granular material air injection device

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CN 200610027158 CN101081490A (en) 2006-05-31 2006-05-31 Granular material air injection device

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016019533A1 (en) * 2014-08-06 2016-02-11 深圳市银信网银科技有限公司 System and method used for building internet transaction platform
CN106989920A (en) * 2017-06-08 2017-07-28 中国矿业大学 A kind of air injection performance test stand
CN108705456A (en) * 2018-06-29 2018-10-26 深圳聚纵科技有限公司 sand feeding device
CN110434766A (en) * 2019-07-30 2019-11-12 共享铸钢有限公司 A kind of peener of cast-internal complexity cavity
US10828746B2 (en) 2015-08-10 2020-11-10 Bando Kiko Co., Ltd. Dressing method and dressing apparatus
CN112091830A (en) * 2019-06-18 2020-12-18 新东工业株式会社 Shot peening apparatus and shot peening method
CN112171528A (en) * 2020-09-23 2021-01-05 冯金喜 Sand cylinder for sand blasting machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016019533A1 (en) * 2014-08-06 2016-02-11 深圳市银信网银科技有限公司 System and method used for building internet transaction platform
US10828746B2 (en) 2015-08-10 2020-11-10 Bando Kiko Co., Ltd. Dressing method and dressing apparatus
CN106989920A (en) * 2017-06-08 2017-07-28 中国矿业大学 A kind of air injection performance test stand
CN106989920B (en) * 2017-06-08 2019-05-28 中国矿业大学 A kind of air injection performance test stand
CN108705456A (en) * 2018-06-29 2018-10-26 深圳聚纵科技有限公司 sand feeding device
CN112091830A (en) * 2019-06-18 2020-12-18 新东工业株式会社 Shot peening apparatus and shot peening method
CN110434766A (en) * 2019-07-30 2019-11-12 共享铸钢有限公司 A kind of peener of cast-internal complexity cavity
CN110434766B (en) * 2019-07-30 2021-12-03 共享铸钢有限公司 Shot blasting device for complex cavity in casting
CN112171528A (en) * 2020-09-23 2021-01-05 冯金喜 Sand cylinder for sand blasting machine

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