CN101063177A - Integral installation method for mammoth steel converter outer assemblage - Google Patents
Integral installation method for mammoth steel converter outer assemblage Download PDFInfo
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- CN101063177A CN101063177A CN 200610026258 CN200610026258A CN101063177A CN 101063177 A CN101063177 A CN 101063177A CN 200610026258 CN200610026258 CN 200610026258 CN 200610026258 A CN200610026258 A CN 200610026258A CN 101063177 A CN101063177 A CN 101063177A
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Abstract
The invention discloses an assembling method of steelmaking converter, which comprises the following steps: 1, setting assembling and emplacement device; 2, assembling middle, upper stage furnace jacket; welding; 3, assembling holder ring; 4, assembling holder ring and furnace jacket; 5, assembling tilting arrangement and holder ring; 6, emplacing whole converter; assembling. This invention can decrease assembling cost and work strength, which is fit for assembling converter and repairing project.
Description
Technical field
The present invention relates to the steel-making converter installation method, relate in particular to a kind of installation method of Large Furnace steel converter.
Background technology
Large-scale steel-making converter conventional mounting method is according to YJGF-94 " mammoth conveter body installation method ", adopts ladle chassis and special-purpose stand, utilizes hydraulic jacking device to install.Because ladle trolley is steel mill's plant-scale equipment, generally is reluctant to rent as erecting tools.The furnace shell of converter simultaneously all is the segmentation supply of material, and the building site weld seam is located at the backing ring position sometimes, just can't adopt aforesaid method.The external precedent that employing sliding method installing converter was once arranged.But they have done to take into full account when workshop building in design, install for converter to have changed the mast axis position, and the erecting device structure is set simultaneously, and furnace shell building site weld seam is not or not the backing ring place, so furnace shell and backing ring segmentation are installed.And this technology is the furnace shell assembling and is welded into whole back and backing ring assembling.Above-mentioned external method for the maintenance of steelmaking converter and the replacing of furnace shell, must re-start the change of factory building columns axial location and the erecting device structure is set, but this is impossible.The present invention is not only applicable to install, and is applicable to the maintenance of converter and the replacing of furnace shell.
Summary of the invention
Technical problem to be solved by this invention is that existing converter installation method installation period is long, and the cost height can not adapt to the furnace shell segmentation flexibly supply of material, the invention provides a kind of large-scale steel-making converter line and assembles integral installation method outward.Not only adapt to the various mode of supplly of furnace shell, do not relate to the factory building design simultaneously, do not increase construction investment, reduce installation cost greatly, reduce labor intensity, shorten installation period.Be applicable to installation and the maintenance engineering of converter.
Large-scale steelmaking converter line is assembled integral installation method outward, comprises that the assembling of assembling, tiling arrangement and backing ring of the assembly unit of assembling and the setting of positioning apparatus, furnace shell and welding, backing ring and furnace shell and integral installation are in place etc.Assembling and device in place comprise the hydraulic pressure pusher jack of saddle in place, slippage beam, column and supporting structure, usefulness in place.This installation method is carried out according to following step:
Step 1, the setting of assembling and device in place,
A., assembling slippage beam in place respectively is set in the both sides of stokehold platform converter medullary ray, and an end bearing of this slippage beam is on the platform crossbeam of stokehold, and the other end is supported on the trunnion of converter bearing spider, and described slippage beam below also is provided with the column of reinforcing the slippage beam;
B. on described slippage beam, measure and set with respect to the cross central line of trunnion of converter bearing block and longitudinal centre line and the relief of assembling ball socketed bearing seat location, make a mark, simultaneously corresponding ground survey assembling furnace shell in length and breadth to center line;
Step 2, in, epimere furnace shell assembling and welding
A. the ground under the corresponding slippage frame of converter assembling and erecting device according to survey the assembling furnace shell established in length and breadth to center line, set up furnace shell assembly platform and stand;
B. after the epimere furnace shell being transported into the building site, after the assembling of parts such as fire door and skimming plate,, be placed on the furnace shell assembly platform, and fire door down 180 ° of its upsets;
C. (be lower than weld seam 800mm) in the furnace shell commissure and set up the welding operation platform;
D. the hypomere furnace shell is hung on the epimere furnace shell of having assembled, carry out counterpart and adjust the counterpart gap;
E. go up, the welding of the furnace shell in stage casing;
Step 3, the backing ring assembling,
A. on converter assembling and the slippage beam installed, according to the centre of location line of surveying ball socketed bearing seat and saddle are set respectively, with crane the backing ring assembly are hung on the saddle of the ball socketed bearing seat of driving side and non-transmission side, and fix with bolt; The in length and breadth center line of while centering and adjustment diaxon bearing;
B., bearing pin and the bolt of self-adjusting bolt coupling device are installed at backing ring;
Step 4, the assembling of furnace shell and backing ring,
A. will be promoted in the backing ring by the backing ring central vertical at the furnace shell of backing ring bottom with the charging bay crane, and the self-regulated bolt is connected with furnace shell and firm nut;
B., upper bracket is installed and is adjusted its position and carry out then bolt-connection and welding;
Step 5, the assembling of tiling arrangement and ring trunnion;
With the reinforced crane of striding the tiling arrangement reductor is lifted and is assemblied on the gudgeon, tangential keys are installed then; Tiling arrangement is underslungly to be connected with horizontal torque arm by two vertical rods of tiling arrangement reduction case, and torque arm to be installation want on the basis.
Step 6, converter Integral in-position and installation,
A. in the end of two slippage beams of converter apparatus for assembling two jack and stop tab thereof are set respectively, jack pushing tow ball socketed bearing seat saddle is used on both sides simultaneously, with the converter Integral synchronous, slowly promote and slide onto on the bearing block;
B. centering and adjust bearing block;
C. the tiling arrangement reductor is connected with torque arm.
The step 6 converter is whole in place and install, and described screw block is 100t-200t (looking the converter size).Described torsion bar is to be fixed on the basis by wall screw.
From as seen upper, the assembling of integral installation method for mammoth steel converter outer assemblage of the present invention and the design of erecting device and setting do not relate to Architectural Design of Powerhouse, need not architectural design cooperation or requirement changes architectural design or increases erecting device etc., so do not increase capital expenditure, for numerous producers have found a cheaply converter installation and repair method.Because online outer assembling so the supply of material form of furnace shell is unrestricted, can be whole, the also in any form segmentation supply of material is to adapt to different means of transportation.Converter parts backing ring and ball socketed bearing seat, furnace shell etc. except that trunnion seat comprises that the tiling arrangement major parts all implements line and assemble outward, the one piece installation in position, therefore tiling arrangement need not be set stand is installed, do not establish dedicated trolley yet or use production ladle chassis, save installation costs, reduce labor intensity.
Embodiment
Large-scale steelmaking converter line is assembled outward, and integral installation method, assembling, tiling arrangement and the backing ring that comprises the assembly unit of assembling and the setting of positioning apparatus, furnace shell and welding, backing ring and furnace shell are assembled and integral body in place etc.Assembling and device in place comprise the hydraulic pressure pusher jack of saddle in place, slippage beam, column and supporting structure, usefulness in place, and this installation method is carried out according to following step:
Step 1, the setting of assembling and device in place,
A., assembling slippage beam in place respectively is set in the both sides of stokehold platform converter medullary ray, and an end bearing of this slippage beam is on the platform crossbeam of stokehold, and the other end is supported on the trunnion of converter bearing spider, and described slippage beam below also is provided with the column of reinforcing the slippage beam;
B. on described slippage beam, measure and set with respect to the cross central line of trunnion of converter bearing block and longitudinal centre line and the relief of assembling ball socketed bearing seat location, make a mark, simultaneously corresponding ground survey assembling furnace shell in length and breadth to center line;
Step 2, in, epimere furnace shell assembling and welding
A. the ground under the corresponding slippage frame of converter assembling and erecting device according to survey the assembling furnace shell established in length and breadth to center line, set up furnace shell assembly platform and stand;
B. after the epimere furnace shell being transported into the building site, after the assembling of parts such as fire door and skimming plate,, be placed on the furnace shell assembly platform, and fire door down 180 ° of its upsets;
C. (be lower than weld seam 800mm) in the furnace shell commissure and set up the welding operation platform;
D. the hypomere furnace shell is hung on the epimere furnace shell of having assembled, carry out counterpart and adjust the counterpart gap;
E. go up, the welding of the furnace shell in stage casing;
Step 3, the backing ring assembling,
A. on converter assembling and the slippage beam installed, according to the centre of location line of surveying ball socketed bearing seat and saddle are set respectively, with crane the backing ring assembly are hung on the saddle of the ball socketed bearing seat of driving side and non-transmission side, and fix with bolt; The in length and breadth center line of while centering and adjustment diaxon bearing;
B., bearing pin and the bolt of self-adjusting bolt coupling device are installed at backing ring;
Step 4, the assembling of furnace shell and backing ring,
A. will be promoted in the backing ring by the backing ring central vertical at the furnace shell of backing ring bottom with the charging bay crane, and the self-regulated bolt is connected with furnace shell and firm nut;
B., upper bracket is installed and is adjusted its position and carry out then bolt-connection and welding;
Step 5, the assembling of tiling arrangement and backing ring assembling;
With the reinforced crane of striding the tiling arrangement reductor is lifted and is assemblied on the gudgeon, tangential keys are installed then; Tiling arrangement is underslungly to be connected with horizontal torque arm by two vertical rods of tiling arrangement reduction case, and torque arm to be installation want on the basis.
Step 6, converter Integral in-position and installation,
A. in the end of two slippage beams of converter apparatus for assembling two jack and stop tab thereof are set respectively, jack pushing tow ball socketed bearing seat saddle is used on both sides simultaneously, with the converter Integral synchronous, slowly promote and slide onto on the bearing block;
B. centering and adjust bearing block;
C. the tiling arrangement reductor is connected with torque arm.
Claims (3)
1. large-scale steelmaking converter line is assembled outward, and integral installation method, assembling, tiling arrangement and the backing ring that comprises the assembly unit of assembling and the setting of positioning apparatus, furnace shell and welding, backing ring and furnace shell are assembled and integral body in place etc.Assembling and device in place comprise the hydraulic pressure pusher jack of saddle in place, slippage beam, column and supporting structure, usefulness in place.It is characterized in that this installation method carries out according to following step:
Step 1, the setting of assembling and device in place,
A., assembling slippage beam in place respectively is set in the both sides of stokehold platform converter medullary ray, and an end bearing of this slippage beam is on the platform crossbeam of stokehold, and the other end is supported on the trunnion of converter bearing spider, and described slippage beam below also is provided with the column of reinforcing the slippage beam;
B. on described slippage beam, measure and set with respect to the cross central line of trunnion of converter bearing block and longitudinal centre line and the relief of assembling ball socketed bearing seat location, make a mark, simultaneously corresponding ground survey assembling furnace shell in length and breadth to center line;
Step 2, in, epimere furnace shell assembling and welding,
A. the ground under the corresponding slippage frame of converter assembling and erecting device according to survey the assembling furnace shell established in length and breadth to center line, set up furnace shell assembly platform and stand;
B. after the epimere furnace shell being transported into the building site, after the assembling of parts such as fire door and skimming plate,, be placed on the furnace shell assembly platform, and fire door down 180 ° of its upsets;
C. (be lower than weld seam 800mm) in the furnace shell commissure and set up the welding operation platform;
D. the hypomere furnace shell is hung on the epimere furnace shell of having assembled, carry out counterpart and adjust the counterpart gap;
E. go up, the welding of the furnace shell in stage casing;
Step 3, the backing ring assembling,
A. on converter assembling and the slippage beam installed, according to the centre of location line of surveying ball socketed bearing seat and saddle are set respectively, with crane the backing ring assembly are hung on the saddle of the ball socketed bearing seat of driving side and non-transmission side, and fix with bolt; The in length and breadth center line of while centering and adjustment diaxon bearing;
B., bearing pin and the bolt of self-adjusting bolt coupling device are installed at backing ring;
Step 4, the assembling of furnace shell and backing ring,
A. will be promoted in the backing ring by the backing ring central vertical at the furnace shell of backing ring bottom with the charging bay crane, and the self-regulated bolt is connected with furnace shell and firm nut;
B., upper bracket is installed and is adjusted its position and carry out then bolt-connection and welding;
Step 5, the assembling of tiling arrangement and ring trunnion
With the reinforced crane of striding the tiling arrangement reductor is lifted and is assemblied on the gudgeon, tangential keys are installed then; Tiling arrangement is underslungly to be connected with horizontal torque arm by two vertical rods of tiling arrangement reduction case, and torque arm to be installation want on the basis.
Step 6, converter Integral in-position and installation,
A. in the end of two slippage beams of converter apparatus for assembling two jack and stop tab thereof are set respectively, jack pushing tow ball socketed bearing seat saddle is used on both sides simultaneously, with the converter Integral synchronous, slowly promote and slide onto on the bearing block;
B. centering and adjust bearing block;
C. the tiling arrangement reductor is connected with torque arm.
2. integral installation method for mammoth steel converter outer assemblage according to claim 1 is characterized in that, step 6 converter Integral in-position and installation, and described jack is 200 tons.
3. integral installation method for mammoth steel converter outer assemblage according to claim 1 is characterized in that converter Integral in-position and installation in the step 6, and described torque arm is to be fixed on the basis by foundation bolt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 200610026258 CN101063177A (en) | 2006-04-29 | 2006-04-29 | Integral installation method for mammoth steel converter outer assemblage |
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| CN 200610026258 CN101063177A (en) | 2006-04-29 | 2006-04-29 | Integral installation method for mammoth steel converter outer assemblage |
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Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101812564A (en) * | 2010-04-27 | 2010-08-25 | 武汉一冶机电工程有限责任公司 | Method for installing converter in plug-in mode |
| CN101638705B (en) * | 2009-08-25 | 2011-04-06 | 中国一冶集团有限公司 | Method for replacing rotating furnace |
| CN102094106A (en) * | 2011-03-21 | 2011-06-15 | 中国十九冶集团有限公司南京分公司 | Quick installation method for large four-point suspended type converter |
| CN102409135A (en) * | 2011-11-09 | 2012-04-11 | 中国二冶集团有限公司 | Installation method for converter tilting device |
| CN101851694B (en) * | 2009-03-31 | 2012-09-05 | 上海宝冶建设有限公司 | Fast change method of large-scale converter movable gas hood |
| CN102051433B (en) * | 2009-11-05 | 2013-03-13 | 五冶集团上海有限公司 | Converter installation method by controlling lifting of four hydraulic jacks |
| CN103087731A (en) * | 2011-10-27 | 2013-05-08 | 鞍钢建设集团有限公司 | Laser measurement installation method for dry coke quenching furnace shell |
| CN103205526A (en) * | 2013-03-04 | 2013-07-17 | 中国十七冶集团有限公司 | Pushing installation method for large converter |
| CN103468850A (en) * | 2012-06-06 | 2013-12-25 | 中国二十冶集团有限公司 | Advance integrated installing method of converter |
| CN103708374A (en) * | 2012-09-29 | 2014-04-09 | 上海宝冶集团有限公司 | Method for mounting hydraulic jacking equipment of RH finery |
| CN103849706A (en) * | 2012-12-03 | 2014-06-11 | 攀钢集团工程技术有限公司 | Segmental assembling method for steelmaking converter |
| CN105154616A (en) * | 2015-09-29 | 2015-12-16 | 中国一冶集团有限公司 | Method for mounting suspended ball joint converter |
| CN105671245A (en) * | 2016-03-31 | 2016-06-15 | 北京首钢建设集团有限公司 | Method for inversely mounting revolving furnace through winch |
| CN105710550A (en) * | 2016-03-31 | 2016-06-29 | 中冶南方工程技术有限公司 | Splicing and welding method of large converter five-connection-rod hanging device |
| CN105755205A (en) * | 2016-04-14 | 2016-07-13 | 中国十七冶集团有限公司 | Combination-method mounting method of ultra-large converter |
| CN105971839A (en) * | 2016-06-07 | 2016-09-28 | 中国十七冶集团有限公司 | Split combination mounting method of vacuum pump |
| CN110405658A (en) * | 2019-06-27 | 2019-11-05 | 湖南红太阳光电科技有限公司 | A kind of furnace body assembly tooling and furnace body assembly method |
| CN110846463A (en) * | 2019-11-04 | 2020-02-28 | 上海宝冶集团有限公司 | Integral hoisting method for super-huge converter shell |
| CN111575438A (en) * | 2020-03-31 | 2020-08-25 | 上海宝冶集团有限公司 | Mounting method of full-suspension four-point meshing type super-large converter |
| CN112077549A (en) * | 2020-08-11 | 2020-12-15 | 中国三冶集团有限公司宁波分公司 | Quick installation method for converter transformation |
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2006
- 2006-04-29 CN CN 200610026258 patent/CN101063177A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101851694B (en) * | 2009-03-31 | 2012-09-05 | 上海宝冶建设有限公司 | Fast change method of large-scale converter movable gas hood |
| CN101638705B (en) * | 2009-08-25 | 2011-04-06 | 中国一冶集团有限公司 | Method for replacing rotating furnace |
| CN102051433B (en) * | 2009-11-05 | 2013-03-13 | 五冶集团上海有限公司 | Converter installation method by controlling lifting of four hydraulic jacks |
| CN101812564A (en) * | 2010-04-27 | 2010-08-25 | 武汉一冶机电工程有限责任公司 | Method for installing converter in plug-in mode |
| CN101812564B (en) * | 2010-04-27 | 2011-11-30 | 中国一冶集团有限公司 | Method for installing converter in plug-in mode |
| CN102094106A (en) * | 2011-03-21 | 2011-06-15 | 中国十九冶集团有限公司南京分公司 | Quick installation method for large four-point suspended type converter |
| CN103087731A (en) * | 2011-10-27 | 2013-05-08 | 鞍钢建设集团有限公司 | Laser measurement installation method for dry coke quenching furnace shell |
| CN103087731B (en) * | 2011-10-27 | 2016-03-02 | 鞍钢建设集团有限公司 | A kind of Laser measurement installation method of coke dry quenching furnace furnace shell |
| CN102409135A (en) * | 2011-11-09 | 2012-04-11 | 中国二冶集团有限公司 | Installation method for converter tilting device |
| CN103468850B (en) * | 2012-06-06 | 2015-06-03 | 中国二十冶集团有限公司 | Advance integrated installing method of converter |
| CN103468850A (en) * | 2012-06-06 | 2013-12-25 | 中国二十冶集团有限公司 | Advance integrated installing method of converter |
| CN103708374B (en) * | 2012-09-29 | 2015-09-30 | 上海宝冶集团有限公司 | The installation method of RH finery hydraulic jacking equipment |
| CN103708374A (en) * | 2012-09-29 | 2014-04-09 | 上海宝冶集团有限公司 | Method for mounting hydraulic jacking equipment of RH finery |
| CN103849706A (en) * | 2012-12-03 | 2014-06-11 | 攀钢集团工程技术有限公司 | Segmental assembling method for steelmaking converter |
| CN103205526A (en) * | 2013-03-04 | 2013-07-17 | 中国十七冶集团有限公司 | Pushing installation method for large converter |
| CN105154616A (en) * | 2015-09-29 | 2015-12-16 | 中国一冶集团有限公司 | Method for mounting suspended ball joint converter |
| CN105671245B (en) * | 2016-03-31 | 2017-07-07 | 北京首钢建设集团有限公司 | A kind of method of utilization hoist engine flip-over type installing converter |
| CN105671245A (en) * | 2016-03-31 | 2016-06-15 | 北京首钢建设集团有限公司 | Method for inversely mounting revolving furnace through winch |
| CN105710550A (en) * | 2016-03-31 | 2016-06-29 | 中冶南方工程技术有限公司 | Splicing and welding method of large converter five-connection-rod hanging device |
| CN105755205A (en) * | 2016-04-14 | 2016-07-13 | 中国十七冶集团有限公司 | Combination-method mounting method of ultra-large converter |
| CN105971839A (en) * | 2016-06-07 | 2016-09-28 | 中国十七冶集团有限公司 | Split combination mounting method of vacuum pump |
| CN110405658A (en) * | 2019-06-27 | 2019-11-05 | 湖南红太阳光电科技有限公司 | A kind of furnace body assembly tooling and furnace body assembly method |
| CN110405658B (en) * | 2019-06-27 | 2021-09-10 | 湖南红太阳光电科技有限公司 | Furnace body assembling tool and furnace body assembling method |
| CN110846463A (en) * | 2019-11-04 | 2020-02-28 | 上海宝冶集团有限公司 | Integral hoisting method for super-huge converter shell |
| CN111575438A (en) * | 2020-03-31 | 2020-08-25 | 上海宝冶集团有限公司 | Mounting method of full-suspension four-point meshing type super-large converter |
| CN112077549A (en) * | 2020-08-11 | 2020-12-15 | 中国三冶集团有限公司宁波分公司 | Quick installation method for converter transformation |
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Open date: 20071031 |