Embodiment
Specifically, the embodiment of technical conceive of the present invention is:
A kind of regeneration of waste composite paper film material, the method for utilization, described regeneration is characterized in that: comprise separating step (1) or separating step (1) and separating step (2) at least; Wherein,
Separating step (1) is the waste composite paper film material of forming by paper fiber and plastic film or/and aluminium foil; Place one to have water and be provided with the mechanical equipment that tears dispersal device of rubbing with the hands; Describedly be provided with that to rub the equipment tear dispersal device with the hands can be pulper commonly used in the paper industry or agitator tank (bath) etc.; Can add bleeding agent again in the described water; Under the liquid temperature of room temperature~100 ℃, the stirring through controlling equipment is or/and rotating speed, the flow velocity of rotating cage or/and water circulation pump etc., the solid-liquid that feeds intake ratio; Every batch technological parameters such as processing time; Reach the paper fiber that makes in the waste composite paper film material and dissolved wet, swelling earlier, its rub with the hands broken be discrete shape is only arranged fiber with complete as far as possible plastic film or/and mould the mixing turbid liquid state of aluminum composite membrane, this mixes discrete official form for filing a lawsuit fiber in turbid liquid and tears the separated taking-up with aqueous solution outflow in the filter hole of rotating cage etc. from stranding then; Take off the complete plastic film that obtains behind the liquid or/and mould aluminum composite membrane, can send into separating step (2) row processing more again through break after the packing;
In the above-mentioned steps; Mix in the turbid liquid, control process parameters makes the paper fiber in the waste composite paper film material dissolve wet, swelling, rubs the broken fiber that is discrete shape with the hands; Make complete as far as possible plastic film or/and mould aluminum composite membrane simultaneously, most of plastic film is not or/and to mould aluminum composite membrane broken; The 0.01m that promptly produces with the paper fiber pulp of gained
2In the paper sample, the aluminium foil that is mingled with is less than 100 points, and every area is at 0.1~0.5mm
2Between for the degree.
In the operation of separating step (1), the technological parameter of its operation will be controlled at the big portion of paper fiber ability or all torn by stranding and tell, and aluminium foil and plastic film are also complete as far as possible for spending; Operating procedure parameter described in the separating step (1) is meant:
A. fluid temperature in room temperature~100 ℃ scope, be good with 60~80 ℃ of scopes;
B. speed of agitator is 100~800 rev/mins of scopes;
C. " solid-liquid " weight ratio that feeds intake is in 7~40/100 scopes;
D. the filter aperture is in 3~20mm scope;
E. in the aqueous solution content of bleeding agent in 0~10wt% scope;
F. the pH that mixes turbid liquid is in 6~9 scopes;
G. the operating time was 20~90 minutes scopes;
H. equipment and water circulation pipe are good to be provided with heat-insulation layer;
Separating step (2) be with by after separating step (1) operation remove or major part removes fiber moulds the aluminium composite paper film; Or contain plastic film, the aluminium foil of a small amount of paper fiber; Also place one to have water or water and be provided with the equipment that dispersion, rotating cage device are torn in the machinery stranding; The described machinery that is provided with is rubbed the equipment that tears dispersion, rotating cage device with the hands; Can be the combination of pulper or agitator tank (bath) or pulper, agitator tank (bath) container and stirring pool, add the water that contains bleeding agent again, under suitable solution medium, liquid temperature, stirring condition; Utilize immersion, cleaning, suspension, the rolling action of solution to composite paper film; Paper film material is moderately rubbed there being water to rub with the hands in the equipment tear dispersions, rotating cage device again, make it formerly in water, be in a small amount of paper fiber of sticking combined state, middle amount aluminium foil, a large amount of plastic film three and be broken into three's unsticking, broken material, and the three is discrete shape, outstanding turbid shape distribution by stranding with machinery; So just can make aluminium foil fragment, the bits grain of unsticking, discrete a small amount of paper fiber and middle amount; From the filter hole of separating rotating cage etc., flow out together,, telling plastic film with rotating cage and having in the presence of the enough water because the paper fibre weight relative quantity in this moment solution seldom with the aqueous solution; Loose paper fiber has been not enough to hinder the deposition more than the heavy aluminium foil fragment of water, bits grain; So by step (2) obtain this contain a small amount of paper fiber and in the aqueous solution of amount aluminium foil fragment, bits grain separate through quiet liquid and just can from the bottom effluent of feed liquid, obtain pure aluminum foil fragment, bits grain, from the top effluent of feed liquid, separate obtaining the paper fiber, advance machine once more after the water recirculation of the telling purification and be utilized; Stranding through a period of time is torn, fluid, separation, the operation of water inlet again, and tearing what pull out the dispersion machine from stranding is exactly to have removed the waste plastic film of paper fiber, aluminium foil.
In the operation of separating step (2), its operation will be controlled at and make paper fiber, aluminium foil, plastic film three be discrete shape for spending; Operation described in the separating step (2) is satisfied:
A. the liquid temperature is room temperature~90 ℃, is good with 60~80 ℃;
B. speed of agitator is 100~800 rev/mins of scopes;
C. feeding intake in stirred vessel " solid-liquid " weight ratio is being 0.8~1.0/4~6;
D. the aperture of rotating cage filter is in 3~20mm scope;
E. in the aqueous solution content of bleeding agent in 0.01~10wt% scope;
F. the pH of feed liquid is 1~9;
G. the operating time is 20~120 minutes scopes;
H. equipment and water circulation pipe are good to be provided with heat-insulation layer;
Described in step (1) and the step (2) and bleeding agent, be one or more the combination that is selected from the category-A material that is described below, its addition is 0~10% (weight) of water consumption:
Bleaching powder, hydrogen peroxide solution, sodium formaldehyde sulfoxylate, clorox, calcium hypochlorite, potassium chlorate, calcium chlorate, formic acid, acetate, acetic anhydride, citric acid, sulfuric acid, phosphoric acid etc.,
With one or more the combination that is selected from type of being described below B material, its addition is 0~0.5% (weight) of water consumption:
(a) cationic surface active agent, (b) anionic surfactant, (c) nonionic surface active agent, (d) amphoteric surfactant, wherein said:
(a) cationic surface active agent includes but not limited to: the combination of one or more of stearyl dimethyl benzyl ammonium chloride, dodecyl benzyl dimethyl ammonium chloride, triethanolamine list olein, alkyl phosphate diethanolamine salt, octadecyl dimethyl ethoxy quaternary ammonium nitrate, trihydroxyethyl quaternary ammonium Methylsulfate etc.;
(b) anionic surfactant; Include but not limited to: saponification rosin, saponification shellac, stearic saponified, fatty saponified, aerosol-OT salt, 1, the combination of one or more of 2-dibutyl naphthalene-6-sodium sulfonate, n butyl oleate sulfuric ester sodium salt, N-oleoyl N-methyltaurine sodium, sodium lauryl sulfate, condensation product, potassium alkyl phosphate, lauryl alcohol phosphate kalium salt, soap etc. methoxyl group fatty acyl amido benzene sulfonic acid sodium salt, sodium alkyl sulfonate, sodium alkyl benzene sulfonate, polyoxyethylene alkyl ether sulfate sodium salt, benzyl naphthalene sodium sulfonate, turkey red oil, dinaphthyl methane sodium disulfonate, dispersing agent MF, benzyl naphthalene sodium sulfonate and formaldehyde;
(c) nonionic surface active agent includes but not limited to: the combination of one or more of coconut oil alkyl oxalamide, AEO, dodecyl phenol polyethenoxy ether, octane phenol APEO, sorbitan stearate, sorbitan monooleate, sorbitan stearate APEO, polypropylene glycol and ethylene oxide adduct, coconut Brij, Triton X-100 etc.;
(d) amphoteric surfactant includes but not limited to: the combination of one or more of N-dodecyl alanine, empgen BB etc.
The used bleeding agent that reaches in separating step (1), the addition of A+B sum wherein is 0~10% (weight) of water consumption;
The used bleeding agent that reaches in the separating step (2), the addition of A+B sum wherein is 0.01~10% (weight) of water consumption.
Regeneration of the present invention also comprises: will carry out the water flotation with the waste plastic film that removes or do not contain paper fiber, aluminium foil, and heavy to remove like polyvinylhalide, halogenated polyethylene, contain impurity such as plastics and the stone of more inorganic filler, big metal derby.
Used water in separating step (1), separating step (2) and water flotation; After its outflow stranding is torn dispersion machine, water floation tank and is divided paper delivery fiber, aluminium foil bits, plastic film again; Gather aluminium and make purified treatment or/and gather flocculant such as iron with known through water purifying tank again, the water circulation after the purification is supplied with separating step (1), separating step (2) and water floation tank and is made to separate water.
Regeneration of the present invention, its characteristic also comprises: use rubber and plastic, mining industry to use pulverizer, when pulverizing hard ware material, add and mould material the containing of one or more that is described below:
The assorted waste plastics that the proportion that is obtained by the water flotation is bigger, not through the compound paper film class discarded object of separating treatment, aluminum-plastic composite membrane contains the waste plastics of heavy metal;
Or contain and mould material and add with the air dry material of flocculation water purification mud; Obtain by weight contain that to mould material be 5~20%; The air dry material 95~80% of flocculation water purification mud; Or the air dry material and the hard inorganic mineral powder material 95~80% of flocculation water purification mud, add up to 100% contain and mould the filling master batch product;
The above-mentioned masterbatch of gained is pricked through roller and is handled, and obtains the sheet bits and moulds filler parent granule or rubber master batch product containing of shape.
Utilization of the present invention is: except the regeneration of aforementioned waste composite paper film being separated the paper fiber that obtains, aluminium foil bits grain, polyethylene or/and polypropylene plastic film, aluminum-plastic composite membrane; Be processed into paper industry, relate to outside the utilization of raw and auxiliary material of Aluminum, plastic product industry with known technology then; The bigger assorted waste plastics of proportion that the present invention also regenerates waste composite paper film to be obtained by the water flotation in the separation process; From the flocculation solid mud that obtains after water circulation purifies, through the compound paper film class discarded object of separating treatment with ing, the employing comminuting method; Contamination-freely process the filling master batch or master batch or the rubber master batch product that contain plastics, come waste composite paper film is utilized more completely.
One of utilization of the present invention; Promptly system contains the advantage of utilizing scheme of moulding filling master batch, master batch, rubber master batch product and is: in the process of pulverizing preparation; Processing temperature does not arrive the decomposition temperature of plastics, in the preparation process and resulting material do not have the serious dust that flies upward.
A kind of waste composite paper film regeneration according to the invention, the method for utilizing are: the full component of waste composite paper film, regenerate in all directions, utilize; No waste material in regenerating; Obtain a raw and auxiliary material product set that can be used as paper industry, product of rubber and plastic industry and relate to industries such as aluminium, this product set specifically comprises:
A. must add component, be used to the rubber-plastic goods and already make dustless filler, contain filling master batch or the master batch or the rubber master batch product of assorted waste plastics or assorted waste plastics and mud composition; With,
B. choosing adds component, is used to paper-making industry and makes recycled writing paper fiber pulp or the paper fiber pulp of raw material and the paper product of being made thereof; Or/and,
C. choosing adds component, and the regenerated polythene that is used to plastic product industry is or/and polypropylene plastics particle product; Or/and,
D. choosing adds component, is used to the aluminium bits product that aluminium ingot, aluminium powder, fireworks, aluminium salt etc. relate to Aluminum; Or/and,
E. choosing adds component, is used to do in plastic product industry, the waterproof roll industry etc. conduction or supplementary material such as antistatic and reflective, and the regenerated polythene that contains aluminium foil bits powder is or/and polypropylene plastics particle product.
The specific embodiment
Embodiment 1
Batching: get 100 parts of " Tetrapack " waste composite paper beverage cartridges paper coating materials of collecting from society, put it and tear in the dispersion machine, add 450 parts of entry again in stranding, 0.01 part of dispersing agent MF, the pH of feed liquid is 7 ± 0.2;
Implement separating step (1) operation: start motor; At room temperature stirring operation begins after 20 minutes the feed liquid that contains the paper fiber is emitted; The feed liquid of emitting through the solid-liquid separation process of routine and mechanical separation will be wherein paper fiber filter, the taking-up of washing back, promptly obtain can be used for the paper fiber pulp of paper-making industry; Divide the water that washes out to enter water purifying tank; Pump is got in the water purifying tank the water of purified treatment and is added to rub with the hands and tear in the dispersion machine for about 450 parts again; According to paper coating materials separation case; Can add dispersing agent MF (as 0.003 part etc.) more in right amount, start motor again, at room temperature operate the feed liquid that will contain the paper fiber after about 20 minutes again to emit;
Through separating step (1) cycling so 2 to 4 times; Just can tell the paper fiber of 90% to 98% in " Tetrapack " waste composite paper beverage cartridges paper coating materials; Can obtain 60~65 parts of paper fiber pulp (in butt), the aluminium foil that is mingled with in the paper fiber pulp of gained is discontented with 10 point (every 0.1~0.5mm
2/ individual aluminium foil)/0.01m
2The paper sample;
To tear the dispersion machine from stranding and take out to have removed " Tetrapack " waste composite paper beverage cartridges paper coating materials of paper fiber again, carry out the operation of separating step (2).
Batching: 100 parts of compound coating materials getting after separating step (1) operating process surplus plastic-aluminum only; Putting it tears in the dispersion machine in the stranding that machine is outside equipped with heat-insulation layer in another; About 500 parts of the water that adds 100 ℃ again; Add concentration and be about 15 parts of 85% commodity formic acid, add 0.1 part of AEO, the pH regulation and control of feed liquid are 4.5~5.5;
Implement separating step (2) operation: control material temperature is not less than 60 ℃; Start and rub the stirring motor that tears dispersion machine with the hands; Operate after 30~40 minutes, begin the feed liquid that contains aluminium foil fragment, bits grain etc. is emitted, the feed liquid of emitting is through quiet liquid separating technology and machinery with routine; Aluminium foil fragment, the bits grain post precipitation of its feed liquid bottom are taken out, with also taking out after a small amount of paper fiber filter in the feed liquid, the washing; Divide the water that washes out to enter water purifying tank; Pump is got in the water purifying tank the water of purified treatment and is added to rub with the hands and tear in the dispersion machine for about 500 parts again, according to plastic-aluminum coating materials separation case, can add formic acid (as 1 part etc.) more in right amount; Can add AEO (as 0.05 part etc.) more in right amount; Start motor again, be not less than 60 ℃ of following stirring operations after about 20 minutes, the feed liquid that will contain aluminium foil fragment, bits grain is again emitted;
Through separating step (2) cycling so 2 to 3 times; Just can tell the aluminium foil of 95% to 99% in " Tetrapack " waste composite paper beverage cartridges paper coating materials; Can obtain aluminium foil fragment, bits grain (in butt) 22~25 parts; Regather and obtain 0.2~2 part of paper fiber pulp (in butt), from rub extension set with the hands, take out remaining plastic film (in butt) about 72~73 parts.
The separating step of present embodiment (1), separating step (2) can be implemented in same stranding extension set, but good to be split up into, and can avoid rubbing with the hands in the step (2) the aluminium bits of telling like this and infiltrate in the paper fiber pulp.
Embodiment 2
About 100 parts of the plastic film behind paper fiber, the aluminium of having got removing of embodiment 1 gained; Being placed on one can deposit in the pond of 2000 parts of water approximately; Add entry, again the plastic film material is stirred the pine of performing fighting, leave standstill; Raise and get the plastic film of pond layer waterborne, these lighter plastic films are exactly that the water floatation is separated the polyethylene that obtains or/and the polypropylene plastics coating materials; And be sunken in the water or water-bed be exactly the bigger assorted waste plastics of proportion, comprising the Halogen class polyolefin waste plastics that contains heavy metal stabilizer is arranged;
This routine water floatation is separated the polyethylene that obtains or/and the polypropylene plastics coating materials adopts known technology to carry out the granulation regeneration of plastics, and the regenerated polythene that just can obtain being used to plastic product industry is or/and the polypropylene plastics particle;
This routine water floatation is separated the bigger assorted waste plastics of proportion that obtains; Press assorted waste plastics: the ratio of the air dry material of water treatment gained mud and the weight of dolomite is 5~20: 95~80 scopes feed intake; Drop into them together in the mining vertical atomizer mill and to pulverize; Because this mining vertical atomizer mill is a kind of kind hard machinery of eating, mineral aggregates such as the air dry material of pulverizing mud and dolomite, material once mistake machine are easy to be ground into be narrower than and equal 200 purpose fine powders; Adding is a spot of in hard material has pliability but the easy stabbing assorted waste plastics that cuts; Do not have a strong impact on the discharging of size reduction machinery, and the mixed powder of gained do not have the dust from flying property of pure breeze big, this mixed powder that is come out by size reduction machinery is exactly a kind of filling master batch that product of rubber and plastic is already filled usefulness that is used to; If after again this filling master batch being processed with rubber and plastic roller mill backing already commonly used, just can obtain the filling rubber master batch grain or the rubber master batch of sheet bits shape.
Embodiment 3
Get that only the compound coating materials of surplus plastic-aluminum is an amount of after embodiment 1 separating step (1) operating process; Adopt known plastic granulating regeneration techniques that this plastic-aluminum combined coating materials is carried out the granulation operation; Just can obtain being used to doing in plastic product industry, the waterproof roll industry etc. conduction or supplementary material such as antistatic and reflective, the regenerated polythene that contains aluminium foil bits powder is or/and the polypropylene plastics particle.
Embodiment 4
Get among the embodiment 2 by the water floatation and separate 5~20 parts of the bigger assorted waste plastics of the proportion that obtains, the mud that from the flocculation water purifying tank, obtains is 10~20 parts of siccatives after air dry again, and all the other are lime stone; Weight adds up to 100 parts; Drop into them together in the mining vertical atomizer mill and to pulverize, obtain by weight contain that to mould material be 5~20%, the air dry material 10~20% of flocculation water purification mud; With limestone mine powder 75~40%, add up to 100% contain and mould filling master batch.
The above-mentioned description to embodiment is can understand and use the present invention for ease of the those of ordinary skill of this technical field.The personnel of skilled obviously can easily make various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the invention is not restricted to the embodiment here, those skilled in the art should be within protection scope of the present invention for improvement and modification that the present invention makes according to announcement of the present invention.