CN101053975A - System and method for producing cement short flow-process with metallurgical furnace slag - Google Patents
System and method for producing cement short flow-process with metallurgical furnace slag Download PDFInfo
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- CN101053975A CN101053975A CNA2006100721829A CN200610072182A CN101053975A CN 101053975 A CN101053975 A CN 101053975A CN A2006100721829 A CNA2006100721829 A CN A2006100721829A CN 200610072182 A CN200610072182 A CN 200610072182A CN 101053975 A CN101053975 A CN 101053975A
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- Prior art keywords
- slag
- aqueduct
- conveyer
- grain
- tailings
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- 239000002893 slag Substances 0.000 title claims abstract description 396
- 239000004568 cement Substances 0.000 title claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 42
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 79
- 239000010959 steel Substances 0.000 claims abstract description 79
- 239000006148 magnetic separator Substances 0.000 claims abstract description 41
- 239000000843 powder Substances 0.000 claims abstract description 26
- 238000007885 magnetic separation Methods 0.000 claims description 43
- 238000005469 granulation Methods 0.000 claims description 37
- 230000003179 granulation Effects 0.000 claims description 37
- 238000000227 grinding Methods 0.000 claims description 30
- 239000002245 particle Substances 0.000 claims description 25
- 238000001035 drying Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 13
- 238000003723 Smelting Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 238000009628 steelmaking Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 239000002918 waste heat Substances 0.000 claims description 6
- 238000009833 condensation Methods 0.000 claims description 4
- 230000005494 condensation Effects 0.000 claims description 4
- 239000010865 sewage Substances 0.000 claims description 4
- 239000002351 wastewater Substances 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 13
- 230000032258 transport Effects 0.000 description 9
- 238000010791 quenching Methods 0.000 description 6
- 230000000171 quenching effect Effects 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 230000006872 improvement Effects 0.000 description 5
- 229910052742 iron Inorganic materials 0.000 description 5
- 239000003818 cinder Substances 0.000 description 4
- 239000013528 metallic particle Substances 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- 241001282153 Scopelogadus mizolepis Species 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 229910052918 calcium silicate Inorganic materials 0.000 description 2
- 235000012241 calcium silicate Nutrition 0.000 description 2
- JHLNERQLKQQLRZ-UHFFFAOYSA-N calcium silicate Chemical compound [Ca+2].[Ca+2].[O-][Si]([O-])([O-])[O-] JHLNERQLKQQLRZ-UHFFFAOYSA-N 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000036571 hydration Effects 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009700 powder processing Methods 0.000 description 2
- 229910001341 Crude steel Inorganic materials 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- BCAARMUWIRURQS-UHFFFAOYSA-N dicalcium;oxocalcium;silicate Chemical compound [Ca+2].[Ca+2].[Ca]=O.[O-][Si]([O-])([O-])[O-] BCAARMUWIRURQS-UHFFFAOYSA-N 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 229910021534 tricalcium silicate Inorganic materials 0.000 description 1
- 235000019976 tricalcium silicate Nutrition 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B5/00—Treatment of metallurgical slag ; Artificial stone from molten metallurgical slag
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/14—Waste materials; Refuse from metallurgical processes
- C04B18/141—Slags
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/08—Cooling slag
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B3/00—General features in the manufacture of pig-iron
- C21B3/04—Recovery of by-products, e.g. slag
- C21B3/06—Treatment of liquid slag
- C21B3/10—Slag pots; Slag cars
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/022—Methods of cooling or quenching molten slag
- C21B2400/024—Methods of cooling or quenching molten slag with the direct use of steam or liquid coolants, e.g. water
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/02—Physical or chemical treatment of slags
- C21B2400/032—Separating slag from liquid, e.g. from water, after quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/052—Apparatus features including rotating parts
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/052—Apparatus features including rotating parts
- C21B2400/056—Drums whereby slag is poured on or in between
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2400/00—Treatment of slags originating from iron or steel processes
- C21B2400/05—Apparatus features
- C21B2400/066—Receptacle features where the slag is treated
- C21B2400/072—Tanks to collect the slag, e.g. water tank
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The present invention relates to a short stage production system for metallurgical slag cement. A slag granulating device is arranged on one side of the traveling rail of slag car, a slag flume car traveling rail is arranged at the other side of the traveling rail of slag car, the slag flume car is provided with a slag flume, the inlet end of the slag flume is connected with the steel furnace slag hole by abutting joint, the outlet end of the slag flume is connected with the chute of the slag granulating device by abutting joint. A collecting basin with a grain slag lift and dewater unit therein is arranged at the granulating outlet of the slag granulating device, the discharge end of the lift and dewater unit is provided with a grain slag conveyor, the discharge end of the grain slag conveyor is arranged above the entrance of a first level magnetic separator, the tailings outlet of the magnetic separator is connected with the inlet end of a kibbling mill by means of a tailings conveyor, the discharge opening of the kibbling mill is connected with the inlet end of a second level magnetic separator, the slag fine powder outlet of the second level magnetic separator is connected with a fine powder conveyor, the tailings outlet of the second level magnetic separator is connected with the inlet end of a superfine mill, the outlet of the superfine mill is connected with a cement conveyor.
Description
Technical field
The present invention relates to a kind of producing cement short flow-process with metallurgical furnace slag system and method, this system and method can carry out the superfine powder processing to slag or non-ferrous slag, and metallic particles is separated with non-metallic particle.The flow process of this system is lacked, is not exploded, safety, environmental protection, can realize the real online direct processing of metallurgical slag and through magnetic separation or jigging screening after cement is processed in extra-fine grinding, realize that the metallurgical slag handling rate reaches 100%.
Background technology
The metallurgical industry of countries in the world, 1 ton of crude steel of every production all can discharge slag, 300kg iron content granulated slag and other waste materials of about 130kg.Hundred million tons of the about 1-1.5 of the whole world annual discharging slag amount.It is existing more than 100,000,000 tons that China accumulates slag, and slag steel content about 10% promptly has 1,000 ten thousand tons of steel to be deposited in the waste residue, and annually still increase progressively with nearly ten million ton bed drain purge, and the utilization rate of slag is lower, is about 10%.Traditional slag treatment process is hot application or hot vexed method (Baosteel, Shoudu Iron and Steel Co and Anshan iron and steel plant adopt this method), promptly liquid steel slag is poured into vexed slag ladle, fetch water the cooling after again secondary have bad luck to the slag mountain, fragmentation is sorting again, its shortcoming is that technology is long, expense is high, land occupation, contaminated environment, cause the waste of resource, influences the sustainable development of steel and iron industry.Therefore, be necessary slag is carried out the research of minimizing, resource and high value comprehensive utilization.
Slag is exactly the slag of discharging in the steelmaking process.Slag mainly is the impurity brought into of the oxidized back of each element generates in the metal charge oxide, the gainster that is etched and fettling material, metal charge and for adjusting slag making materialses such as lime stone that slag character specially adds, dolomite, iron ore, silica.Carry some abrasive grits in the slag secretly, hardness is big, the main chemical compositions of slag (mass fraction/%) have: CaO, SiO
2, Al
2O
3, Fe
2O
3, MgO, P
2O
5, fCaO; What have also contains V
2O
3, TiO
2Deng, composition has fluctuation in a big way.The characteristics of slag are that the oxide of Fe is with FeO and Fe
2O
3Form exists; And based on FeO, total amount is below 25%.
Contain dicalcium silicate similar (C2S) and tricalcium silicate (C3S) in the slag to Portland clinker, the mass fraction of the two is more than 50% in the high basicity converter slag, in, in the slag of low basicity the two mass fraction below 50%, in, be mainly dicalcium silicate (C2S) in the slag of low basicity.The generation temperature of slag is more than 1560 ℃, and the firing temperature of Portland clinker is about 1400 ℃.The generation temperature height of slag, compact crystallization, crystal grain is bigger, and hydration rate is slow.Therefore slag can be called the burning Portland clinker.
This shows, slag not only is not a discarded object, and be extraordinary cement raw material, particularly utilize its low hydration heat, microdilatancy characteristic to produce and be applicable to big scale of construction waterproof, leakage-preventing concrete works cement, as build a dam and big scale of construction buried concrete engineering, can realize " zero " discharging of slag fully.
The processing mode that many kinds of metallurgical cinders are arranged in prior art, Fig. 1 has shown that the slag in the prior art transports the layout schematic diagram, and in the figure, the left side of steel stove 1 is a steel ladle 2, the right side of steel stove is a receiver 3, and steel ladle and receiver back and forth move along straight line track 4 respectively.Common way is earlier slag to be imported receiver, and receiver sails out of and with crane gear receiver is transported to the granulating device place behind the steel stove and carries out granulated processed.Chinese patent 02135756 discloses a kind of tilting type steel slag water quenching treatment method; it is provided with water quenching pool; cylinder is installed in the water quenching pool edge; in cylinder one side pelletizer is installed; after molten steel slag is poured in the slag ladle on the slag ladle and carriage; be transported to cooperating of hanger on the suspension hook of water quenching pool place by hoist engine and the slag ladle; slag ladle is tilted; the leading arm of tumbling after turning to certain angle on the slag ladle falls within on the cylinder; making slag ladle is that the center rotates the slag of slowly tumbling in water quenching pool with the rotating shaft of cylinder again; the pressure water of pelletizer has sprayed the formation water curtain simultaneously; make slag enter granulation behind the water curtain; enter then in the water quenching pool, the slag after shrend is seated in to be deposited the slag field and gets final product.The method of this patent belongs to the processed offline method, the long flow path of this method, and only slag is processed into grain slag, and do not finish " zero " discharging that realizes slag, therefore, need to propose a kind of producing cement short flow-process with metallurgical furnace slag system and method.
Summary of the invention
The object of the present invention is to provide a kind of producing cement short flow-process with metallurgical furnace slag system and method, this system and method can carry out the superfine powder processing to slag or non-ferrous slag, and metallic particles is separated with non-metallic particle.The flow process of this system is lacked, is not exploded, safety, environmental protection, can realize the online direct processing of metallurgical slag, after cement is processed in extra-fine grinding, realizes that the metallurgical slag handling rate reaches 100% through magnetic separation or jigging screening.
The objective of the invention is to realize: a kind of metallurgical slag cement short flow-process production system by following technical proposals, comprise stokehold slag ladle and carriage walking track, in slag ladle and carriage walking track one side slag granulation plant is set, slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track, an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross, steering-type slag aqueduct is installed on this slag aqueduct car, the arrival end of described slag aqueduct can dock with steel stove slag notch, and the port of export of its slag aqueduct can dock with the chute of slag granulation plant; Described slag granulating exit is provided with collecting-tank; be provided with grain slag in this collecting-tank and promote dewater unit; this lifting dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
Purpose of the present invention can also be realized by another technical scheme: a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track, in slag ladle and carriage walking track one side slag granulation plant is set, this slag granulation plant place is provided with the receiver tipple, and the arrival end of described slag granulation plant can dock with the slag notch of receiver; Described slag granulating exit is provided with collecting-tank; be provided with grain slag in this collecting-tank and promote dewater unit; this lifting dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
A kind of metallurgical slag cement short flow-process production method, its step is:
A slag aqueduct car is delivered to steel stove dump position, the arrival end of described slag aqueduct is docked with steel stove slag notch, the port of export of its slag aqueduct docks with the chute of slag granulation plant;
Startup steel stove tipple is poured slag into the slag aqueduct and is input in the metallurgical granulating device by this aqueduct, handles forming grain slag through granulating device;
Use a grain slag lifting dewater unit and transport tape device that described grain slag is transported to a drying chamber, utilize the waste heat of steelmaking converter to carry out continuous drying, bake out temperature is 200-300 ℃, and drying time is 0.5-1 minute;
Grain slag after described transport tape device will be dried is transported to and carries out the magnetic separation processing in the one-level magnetic separator; the particle steel that magneticly elects carries collecting bin; the tailings of one-level magnetic separator is carried in the kibbling mill and is carried out milled processed; tailings after the corase grind is sent into the secondary magnetic separation machine; the smart powder of the slag of secondary magnetic separation is sent into collecting bin; the tailings that secondary magnetic separation is discharged enters ultra-fine grinding mill and carries out milled processed, adds auxiliary material in the milled processed, produces slag cement.
Compared with the prior art the present invention has following advantage:
1, the present invention can shorten the slag handling technology flow process greatly, metallurgical cinder can be directly changed into cement from molten condition.
2, the present invention adopts two-stage magnetic separation or jigging to separate, and can improve the rate of recovery of metal.
3, because the present invention adopts the waste heat of steelmaking converter that slag particles is dried, can energy savings.
4, the present invention can realize the online direct processing of metallurgical slag and separate after cement is processed in extra-fine grinding through screening.
5, the present invention reaches 100% to the metallurgical slag handling rate, realizes the metallurgical slag zero-emission, omnidistance operation non-secondary pollution, favorable environment protection.
6, the present invention can utilize smeltery's sewage to carry out slag treatment, and the conserve water resource is smelted sewage.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Slag in Fig. 1, the prior art transports the layout schematic diagram
Fig. 2, system schematic of the present invention
Fig. 3, apparatus for treating steel slags of the present invention are arranged schematic diagram (vertical view)
Fig. 4, apparatus for treating steel slags structural representation of the present invention (the A-A cutaway view of Fig. 3)
The embodiment two of Fig. 5, apparatus for treating steel slags of the present invention
The embodiment three of Fig. 6, apparatus for treating steel slags of the present invention
Fig. 7, embodiments of the invention three apparatus for treating steel slags structure charts (the B-B cutaway view of Fig. 6)
The embodiment four of Fig. 8, apparatus for treating steel slags of the present invention
The embodiment five of Fig. 9, apparatus for treating steel slags of the present invention
The embodiment six of Figure 10, apparatus for treating steel slags of the present invention
Figure 11, embodiments of the invention eight system schematic
The specific embodiment
Embodiment one:
Referring to Fig. 2; Fig. 3; Fig. 4; a kind of metallurgical slag cement short flow-process production system; comprise steel stove 1 (this steel stove can be converter or nonferrous metal smelting furnace); stokehold slag ladle and carriage walking track 4; in slag ladle and carriage walking track one side slag granulation plant 40 is set; slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track 102; an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross; steering-type slag aqueduct 101 is installed on this slag aqueduct car 10; present embodiment is in the left side slag granulation plant to be set; the right side is provided with slag aqueduct car; described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track and the orthogonal thereto setting of slag ladle and carriage walking track are walked by described slag aqueduct garage.The arrival end of described slag aqueduct can dock (owing to be conventional structure, not demonstrating cinder notch among the figure) with the slag notch of steel stove 1, and the port of export of its slag aqueduct can dock with the chute 30 of slag granulation plant; Described slag granulation plant top is provided with gas collecting apparatus 50, and the slag granulating exit is provided with collecting-tank 70, is provided with grain slag in this collecting-tank and promotes dewater unit 60, constitutes apparatus for treating steel slags by the said equipment.Described lifting dewater unit discharge end is provided with grain slag conveyer 80; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator 90 inlet tops; this grain slag conveyer can pass a continous way drying chamber 801; to the online oven dry of grain slag; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin 100 by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with kibbling mill 110 arrival ends by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine 120 feeding mouths; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer 130; the tailings outlet of secondary magnetic separation machine is connected with ultra-fine grinding mill 140 feeding mouths; the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer 150, and slag cement is sent into the warehouse.
In the present embodiment, described steering-type slag aqueduct is the slag chute of a movable type, for slag being transported in the granulating device of steel furnace side face, this chute has adopted the design that is curved channel, be the chute export and import not point-blank, but deflection certain angle, in the present embodiment, steering-type slag aqueduct is 90 ° of aqueducts that turn to; In an other embodiment, steering-type slag aqueduct can be 30 °~60 ° aqueducts that turn to (not showing among the figure).
In the present embodiment, described lifting dewater unit can adopt conventional bucket elevator, and this elevator bucket adopts net grid structure, is used for the dehydration of grain slag, owing to be that conventional equipment is not further described.Described one-level magnetic separator and secondary magnetic separation machine can adopt conventional equipment, and for example the related roll-type magnetic separator of Chinese patent 200320110040.9 can also adopt the related composite type magnetic separator of Chinese patent 200420084518.X.The grinding machine that described kibbling mill and ultra-fine grinding mill can adopt conventional manufacture of cement to use, for example the related portland cement grinding machine of Chinese patent 200410077444.1 also can adopt the grinding machine of other structure, owing to be that conventional equipment is not further described.
In the present embodiment, original slag ladle and carriage be used to transport can not granulation waste residue or when described granulating device maintenance transportation steel stove slag.When enabling slag ladle and carriage, slag aqueduct car is parked in slag ladle and carriage walking track right side.The technology that the production technology of present embodiment can adopt embodiment eight to describe.
Embodiment two:
Referring to Fig. 5, present embodiment is the improvement on the basis of embodiment one, and in the present embodiment, described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track is walked by described slag aqueduct garage and slag ladle and carriage walking track is the oblique setting.Be that track is walked by slag aqueduct garage and slag ladle and carriage walking track is the setting of 30 °~60 ° of angle obliques.The advantage of oblique setting is the usable floor area of minimizing equipment.
Embodiment three:
Referring to Fig. 6, Fig. 7, present embodiment is the improvement on the basis of embodiment one.In the production system of present embodiment; comprise steel stove 1; stokehold slag ladle and carriage walking track 4; in slag ladle and carriage walking track one side slag granulation plant 40 is set; slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track 102; an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross; steering-type slag aqueduct 101 is installed on this slag aqueduct car 10; present embodiment is in the left side slag granulation plant to be set; the right side is provided with slag aqueduct car; described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track and the orthogonal thereto setting of slag ladle and carriage walking track are walked by described slag aqueduct garage.30 places are provided with a slag surge tank 20 at described slag granulation plant chute, and this slag surge tank is installed on the tipple 201, and the port of export of described slag aqueduct can dock with the slag arrival end of slag surge tank.The arrival end of described slag aqueduct can dock with the slag notch of steel stove 1, and the slag notch of this slag surge tank docks with the chute of slag granulation plant 30; Described slag granulating exit is provided with collecting-tank 70, is provided with grain slag in this collecting-tank and promotes dewater unit 60, constitutes apparatus for treating steel slags by the said equipment.Described lifting dewater unit discharge end is provided with grain slag conveyer 80; the discharge end of (following referring to Fig. 2) this grain slag conveyer is arranged on one-level magnetic separator 90 inlet tops; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin 100 by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with kibbling mill 110 arrival ends by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine 120 feeding mouths; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer 130; the tailings outlet of secondary magnetic separation machine is connected with ultra-fine grinding mill 140 feeding mouths, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer 150.In the present embodiment, described tipple belongs to prior art, is not described in detail at this, can be with reference to steel stove tipple or with reference to Chinese patent 02135756 and 200410070342.7 structures of describing.
Referring to Fig. 8, present embodiment four is the improvement on present embodiment three bases, and in the present embodiment, track is walked by described slag aqueduct garage and slag ladle and carriage walking track is the oblique setting.Be that track is walked by slag aqueduct garage and slag ladle and carriage walking track is the setting of 30 °~60 ° of angle obliques.
Embodiment five:
Referring to Fig. 9; present embodiment is the improvement on embodiment three or embodiment one basis; in the present embodiment; described slag granulation plant high-pressure water pipeline or pond are communicated with the steel mill cesspool; use steel mill sewage to carry out shrend; this slag granulation plant top is provided with condensation retracting device 501, and the treated water outlet of this condensation retracting device is communicated with the gatherer 502 of purifying waste water.
Embodiment six:
Referring to Figure 10, a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track 4, operation slag ladle and carriage 3 on this walking track, receiver 401 is set on the slag ladle and carriage, in slag ladle and carriage walking track one side slag granulation plant 40 is set, this slag granulation plant place is provided with receiver tipple 402, described slag ladle and carriage can be transported on the receiver tipple by crane, and the arrival end of described slag granulation plant can dock with the slag notch of receiver; Described slag granulating exit is provided with collecting-tank 70; be provided with grain slag in this collecting-tank and promote dewater unit 60; this lifting dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
Embodiment seven:
With reference to figure 2, present embodiment is the improvement on embodiment one, a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track, in slag ladle and carriage walking track one side slag granulation plant is set, slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track, an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross, steering-type slag aqueduct is installed on this slag aqueduct car, the arrival end of described slag aqueduct can dock with steel stove slag notch, and the port of export of its slag aqueduct can dock with the chute of slag granulation plant; Described slag granulating exit is provided with collecting-tank; be provided with the grain slag lifting device in this collecting-tank; this lifting device discharge end is provided with the grain slag dewater unit; this grain slag dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
In the present embodiment, the grain slag lifting device can use slush pump or strength lifting device that the grain slag in the collecting-tank is sent into the grain slag dewater unit.The grain slag dewater unit can adopt conventional rotary drum dehydrator; this dehydrator can be put the dehydrator of specification record referring to Chinese patent 97228276.9 disclosed wheel method furnace slag particle makeups, perhaps the dehydrator of putting down in writing referring to Chinese patent 00261532.0 disclosed metallurgical cinder treating apparatus specification.
Embodiment eight:
A kind of metallurgical slag cement short flow-process production method, (referring to Fig. 2)
A slag aqueduct car is delivered to steel stove dump position, the arrival end of described slag aqueduct is docked with steel stove slag notch, the port of export of its slag aqueduct docks with the chute of slag granulation plant;
Startup steel stove tipple is poured slag into the slag aqueduct and is input in the metallurgical granulating device by this aqueduct, handles forming grain slag through granulating device;
Use a grain slag lifting dewater unit and transport tape device that described grain slag is transported to a drying chamber, utilize the waste heat of steelmaking converter to carry out continuous drying, bake out temperature is 200-300 ℃, and drying time is 0.5-1 minute;
Grain slag after described transport tape device will be dried is transported to and carries out the magnetic separation processing in the one-level magnetic separator; the particle steel that magneticly elects carries collecting bin; the tailings of one-level magnetic separator is carried in the kibbling mill and is carried out milled processed; tailings after the corase grind is sent into the secondary magnetic separation machine; the smart powder of the slag of secondary magnetic separation is sent into collecting bin; the tailings that secondary magnetic separation is discharged enters ultra-fine grinding mill and carries out milled processed, adds auxiliary material in the milled processed, produces slag cement.
Embodiment nine:
A kind of metallurgical slag cement short flow-process production method, (referring to Figure 11)
A slag aqueduct car is delivered to the smelting furnace dump position, the arrival end of described slag aqueduct is docked with smelting furnace 1 slag notch, the port of export of its slag aqueduct 101 docks with the chute of slag granulation plant;
Startup smelting furnace tipple is poured slag into the slag aqueduct and is input in the metallurgical granulating device 40 by this aqueduct, handles forming grain slag through granulating device;
Use a grain slag lifting dewater unit 60 and transport tape device 80 that described grain slag is transported to a drying chamber 801, utilize the waste heat of steelmaking converter to carry out continuous drying, bake out temperature is 200-300 ℃, and drying time is 0.5-1 minute;
Grain slag after described transport tape device will be dried is transported in the one-level jigging seperator 91 and carries out sorting process; the particle metal that sub-elects carries collecting bin 100; the tailings of one-level jigging seperator is carried in the kibbling mill 110 and is carried out milled processed; tailings after the corase grind is sent into secondary jigging seperator 121; the smart powder of the isolated slag of secondary jigging is sent into collecting bin by smart powder conveyer 130; the isolated tailings of secondary jigging enters ultra-fine grinding mill 140 and carries out milled processed; add auxiliary material in the milled processed; produce slag cement, send into cement bin by cement conveyer 150.
Claims (10)
1, a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track, it is characterized in that: slag granulation plant is set in slag ladle and carriage walking track one side, slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track, an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross, steering-type slag aqueduct is installed on this slag aqueduct car, the arrival end of described slag aqueduct can dock with steel stove slag notch, and the port of export of its slag aqueduct can dock with the chute of slag granulation plant; Described slag granulating exit is provided with collecting-tank; be provided with grain slag in this collecting-tank and promote dewater unit; this lifting dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
2, metallurgical slag cement short flow-process production system according to claim 1 is characterized in that: described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track and the orthogonal thereto setting of slag ladle and carriage walking track are walked by described slag aqueduct garage.
3, metallurgical slag cement short flow-process production system according to claim 1 is characterized in that: described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track is walked by described slag aqueduct garage and slag ladle and carriage walking track is the oblique setting.
4, the described metallurgical slag cement short flow-process of claim 1 production system; it is characterized in that: described slag granulation plant chute place is provided with a slag surge tank; this slag surge tank is installed on the tipple, and the port of export of described slag aqueduct can dock with the slag arrival end of slag surge tank.
5, the described metallurgical slag cement short flow-process of claim 4 production system is characterized in that: described steering-type slag aqueduct is 90 ° of aqueducts that turn to, and track is walked by described slag aqueduct garage and slag ladle and carriage walking track is the oblique setting.
6, metallurgical slag cement short flow-process production system according to claim 1; it is characterized in that: described slag granulation plant high-pressure water pipeline is communicated with the steel mill cesspool; use steel mill sewage to carry out shrend; this slag granulation plant top is provided with the condensation retracting device, and the treated water outlet of this condensation retracting device is communicated with the gatherer of purifying waste water.
7, a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track, it is characterized in that: slag granulation plant is set in slag ladle and carriage walking track one side, this slag granulation plant place is provided with the receiver tipple, and the arrival end of described slag granulation plant can dock with the slag notch of receiver; Described slag granulating exit is provided with collecting-tank; be provided with grain slag in this collecting-tank and promote dewater unit; this lifting dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
8, a kind of metallurgical slag cement short flow-process production system, comprise stokehold slag ladle and carriage walking track, it is characterized in that: slag granulation plant is set in slag ladle and carriage walking track one side, slag ladle and carriage walking track opposite side is provided with slag aqueduct garage and walks track, an end and slag ladle and carriage walking track that track is walked by described slag aqueduct garage cross, steering-type slag aqueduct is installed on this slag aqueduct car, the arrival end of described slag aqueduct can dock with steel stove slag notch, and the port of export of its slag aqueduct can dock with the chute of slag granulation plant; Described slag granulating exit is provided with collecting-tank; be provided with the grain slag lifting device in this collecting-tank; this lifting device discharge end is provided with the grain slag dewater unit; this grain slag dewater unit discharge end is provided with the grain slag conveyer; the discharge end of this grain slag conveyer is arranged on one-level magnetic separator inlet top; the particle steel delivery outlet of this magnetic separator is connected with steel material collecting bin by particle steel conveyer; the tailings delivery outlet of this magnetic separator is connected with the kibbling mill arrival end by the tailings conveyer; the discharging opening of kibbling mill is connected with secondary magnetic separation machine feeding mouth; the smart powder outlet of the slag of secondary magnetic separation machine is connected with smart powder conveyer; the tailings outlet of secondary magnetic separation machine is connected with the ultra-fine grinding mill feeding mouth, and the slag cement delivery outlet of ultra-fine grinding mill is connected with cement conveyer.
9, a kind of metallurgical slag cement short flow-process production method is characterized in that:
A slag aqueduct car is delivered to steel stove dump position, the arrival end of described slag aqueduct is docked with steel stove slag notch, the port of export of its slag aqueduct docks with the chute of slag granulation plant;
Startup steel stove tipple is poured slag into the slag aqueduct and is input in the metallurgical granulating device by this aqueduct, handles forming grain slag through granulating device;
Use a grain slag lifting dewater unit and transport tape device that described grain slag is transported to a drying chamber, utilize the waste heat of steelmaking converter to carry out continuous drying, bake out temperature is 200-300 ℃, and drying time is 0.5-1 minute;
Grain slag after described transport tape device will be dried is transported to and carries out the magnetic separation processing in the one-level magnetic separator; the particle steel that magneticly elects carries collecting bin; the tailings of one-level magnetic separator is carried in the kibbling mill and is carried out milled processed; tailings after the corase grind is sent into the secondary magnetic separation machine; the smart powder of the slag of secondary magnetic separation is sent into collecting bin; the tailings that secondary magnetic separation is discharged enters ultra-fine grinding mill and carries out milled processed, adds auxiliary material in the milled processed, produces slag cement.
10, a kind of metallurgical slag cement short flow-process production method is characterized in that:
A slag aqueduct car is delivered to the smelting furnace dump position, the arrival end of described slag aqueduct is docked with the smelting furnace slag notch, the port of export of its slag aqueduct docks with the chute of slag granulation plant;
Startup smelting furnace tipple is poured slag into the slag aqueduct and is input in the metallurgical granulating device by this aqueduct, handles forming grain slag through granulating device;
Use a grain slag lifting dewater unit and transport tape device that described grain slag is transported to a drying chamber, utilize the waste heat of steelmaking converter to carry out continuous drying, bake out temperature is 200-300 ℃, and drying time is 0.5-1 minute;
Grain slag after described transport tape device will be dried is transported in the one-level jigging seperator and carries out sorting process; the particle metal that sub-elects carries collecting bin; the tailings of one-level jigging seperator is carried in the kibbling mill and is carried out milled processed; tailings after the corase grind is sent into secondary jigging seperator; the smart powder of the isolated slag of secondary jigging is sent into collecting bin; the isolated tailings of secondary jigging enters ultra-fine grinding mill and carries out milled processed, adds auxiliary material in the milled processed, produces slag cement.
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