CN101050923A - Self cleaning method for condenser - Google Patents

Self cleaning method for condenser Download PDF

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Publication number
CN101050923A
CN101050923A CN 200710049051 CN200710049051A CN101050923A CN 101050923 A CN101050923 A CN 101050923A CN 200710049051 CN200710049051 CN 200710049051 CN 200710049051 A CN200710049051 A CN 200710049051A CN 101050923 A CN101050923 A CN 101050923A
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China
Prior art keywords
condenser
liquid
cooled
cleaning
self
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CN 200710049051
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Chinese (zh)
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CN100494855C (en
Inventor
陈林
梁洪
罗大智
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Yunnan Shuifu Yuntianhua Co.,Ltd.
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Yunnan Yuntianhua Co Ltd
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Priority to CNB2007100490513A priority Critical patent/CN100494855C/en
Publication of CN101050923A publication Critical patent/CN101050923A/en
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Abstract

A self-cleaning method of condenser includes returning partial condensed liquid of condenser back from condenser liquid outlet to condenser inlet of material to be cooled, atomizing returned-condensed liquid and mixing atomized-condensed liquid with gas-phase material to be cooled to form gas and liquid fog drop mixture then sending formed mixture into condenser for realizing self-cleaning of condenser.

Description

A kind of self-cleaning method of condenser
Technical field
The invention belongs to the clean method of condenser, the clean method of the condenser that particularly a kind of material that is condensed (as crystallization, polymerization etc.) that may solidify uses.
Background technology
When condenser at the condensation easy-curing is, there is inhomogeneous, unsettled characteristic owing to mix system, even the solution overall density that condensation is got off does not reach the curing concentration under its corresponding temperature, but supersaturation can appear in the part, is attached on the heat exchanger tube tube wall of condenser thereby form solid.Moreover, because of condenser heat exchanger tube tube wall place flow velocity is lower, can not in time take away the solid that is attached to tube wall.Therefore, the condenser of condensation easy-curing system, its heat exchanger tube tube wall easily generates solid adhesion.In case generate solid adhesion on the tube wall, the condenser heat-transfer effect will variation, when serious even cause condenser to stop up, whole unit can't be remained in operation and be forced to stop and clean.
The existing clean method of this type of condenser is the cleaning of cutting off the water supply between employing, and this just causes system's outage, is not suitable for the stronger Chemical Manufacture of continuity.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of self-cleaning method of condenser is provided, this kind method can prevent to be condensed solidfied material of material deposits on the condenser tube wall, make the condenser tube wall be in clean conditions, thus the problem that solves condenser condenses weak effect, passage obstruction and can not move continuously.
To achieve these goals, by to existing Problems Analysis, take all factors into consideration the following aspects design technology project:
1. reduce the probability that nucleus forms as far as possible;
2. the material direct condenser tube wall of avoiding being condensed prevents the phenomenon of local overcooling;
3. dissolve established solidfied material.
The method of the invention is the part in the condensate liquid that will form through the condenser cooling is back to condenser from the condenser liquid outlet a material inlet to be cooled, the condensate liquid atomizing of returning, enter condenser with gas phase mixing of materials formation gas to be cooled and liquid mist mixture, realize the cleaning of condenser; The described condensate liquid that forms through the condenser cooling is a unsaturated solution.
The method of the invention can realize:
1. partial condensation liquid enters condenser after being back to the material inlet to be cooled place atomizing of condenser, forms the liquid film of " stablize " on condenser heat exchanger tube surface, thereby reduces the probability of nucleus generation.
2. because phegma is a unsaturated solution, local oversaturated solution is " diluent " in the system relatively, thereby has reduced the possibility that solid is separated out.
3. under the cleaning function of the unsaturated solution that returns, make established solid dissolving, thereby prevent that solid matter from depositing on condenser.
Condensate liquid turns back to condenser once more, to the not influence of processing medium concentration, but the amount of returning greatly then consumption of power is many.The amount of returning is according to the gaseous pressure of cooling water flow, cooling water return water temperature and process stream and forms also and determine in conjunction with test.Test shows, the condensing liquid quantity that is back to condenser material inlet to be cooled from the condenser liquid outlet is controlled at 0.5~30% of condensate liquid total amount and is advisable.
The present invention has following beneficial effect:
1, the method for the invention has fundamentally solved the deposition scale problems of solidfied material on the heat exchanger tube tube wall of condenser of the material that is condensed, and a kind of technical scheme of different designs is provided for the cleaning condenser.
2, use the method for the invention, pollution-free to system itself, condenser is realized " self-cleaning " continuously, thereby condensing unit can normally be moved continuously, avoid interim the stoppage in transit to clean, can not only improve production capacity, and can save the maintenance cost of cleaning charge and heat exchanger tube.
3, use the method for the invention, can prolong the service life of the heat exchanger tube of condenser.
4, the method for the invention only need increase by one and returns the liquid delivery pump, and is with low cost, is easy to realize, simple to operate.
5, select the rational condensate liquid amount of returning, helped energy savings.
Description of drawings
Fig. 1 is the process chart of self-cleaning method of condenser of the present invention, and this chart is understood the annexation of returning liquid delivery pump and condenser.
Among the figure, 1-condenser, 2-return the liquid delivery pump, 3-returns the liquid carrier pipe.
The specific embodiment
The structure of the condenser 1 in the present embodiment as shown in Figure 1, the hydrolysis system that is used for urea plant, preceding system---the steam that contains high strength ammonia and carbon dioxide that destilling tower and hydrolyzer come, 110 ℃ of its pressure 0.3MPa, temperature, condensate liquid (40 ℃ unsaturated ammonium fluids) total amount is 20 tons/hour; The temperature of cooling water is that 30 ℃, flow are 600 tons/hour, take away reaction heat after, the cooling water temperature that goes out condenser is 42 ℃; The unsaturated carbon ammonium hydraulic control of returning is built in 2 tons/hour (condensate liquid total amounts 10%).
As shown in Figure 1, preceding system---the pressure 0.3MPa that destilling tower and hydrolyzer come, the steam that contains high strength ammonia and carbon dioxide that temperature is 110 ℃ is through the unsaturated ammonium fluid of 40 ℃ of condenser 1 cooling formation temperatures, under the effect of returning liquid delivery pump 2, cool off 10% (2 tons/hour) of the unsaturated ammonium fluid total amount that forms by returning liquid carrier pipe 3 is back to condenser from the condenser liquid outlet material inlet to be cooled through condenser 1, the unsaturated ammonium fluid atomizing of returning forms gas with the vapor mixing that contains high strength ammonia and carbon dioxide and the liquid mist mixture enters condenser.Because the unsaturated ammonium fluid that returns forms the liquid film of " stablizing " on condenser heat-exchanging tube bundle surface, reduce the probability that nucleus produces, dissolve established solid, thereby prevent that solids from depositing, and eliminated the condenser clogging fully on the condenser heat-exchanging tube bundle.
The invention is not restricted to the foregoing description, it is self-cleaning that the condenser that every cooling easy-curing is all can use method of the present invention to realize.

Claims (2)

1, a kind of self-cleaning method of condenser, it is characterized in that this method is to be back to the material inlet to be cooled of condenser through the part in the condensate liquid of condenser cooling formation from the condenser liquid outlet, the condensate liquid atomizing of returning, enter condenser with gas phase mixing of materials formation gas to be cooled and liquid mist mixture, realize the cleaning of condenser; The described condensate liquid that forms through the condenser cooling is a unsaturated solution.
2, self-cleaning method of condenser according to claim 1 is characterized in that the condensing liquid quantity that is back to condenser material inlet to be cooled from the condenser liquid outlet is controlled at 0.5~30% of condensate liquid total amount.
CNB2007100490513A 2007-05-09 2007-05-09 Self cleaning method for condenser for cooling easily condensate Active CN100494855C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100490513A CN100494855C (en) 2007-05-09 2007-05-09 Self cleaning method for condenser for cooling easily condensate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100490513A CN100494855C (en) 2007-05-09 2007-05-09 Self cleaning method for condenser for cooling easily condensate

Publications (2)

Publication Number Publication Date
CN101050923A true CN101050923A (en) 2007-10-10
CN100494855C CN100494855C (en) 2009-06-03

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CNB2007100490513A Active CN100494855C (en) 2007-05-09 2007-05-09 Self cleaning method for condenser for cooling easily condensate

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104729312A (en) * 2015-03-02 2015-06-24 南京兆博环保科技有限公司 Device for improving condensation effect of barrier wall type condenser based on partial reflux circulation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104729312A (en) * 2015-03-02 2015-06-24 南京兆博环保科技有限公司 Device for improving condensation effect of barrier wall type condenser based on partial reflux circulation

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Publication number Publication date
CN100494855C (en) 2009-06-03

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Effective date of registration: 20200721

Address after: No.37 Yuntian Avenue, Yunfu sub district office, Shuifu City, Zhaotong City, Yunnan Province

Patentee after: Yunnan Shuifu Yuntianhua Co.,Ltd.

Address before: 657800 Zhaotong City, Yunnan province Shuifu County Yunnan Yuntianhua Limited by Share Ltd

Patentee before: YUNNAN YUNTIANHUA Co.,Ltd.

TR01 Transfer of patent right