CN101041166A - Technique of preparing extrusion aluminum board - Google Patents
Technique of preparing extrusion aluminum board Download PDFInfo
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- CN101041166A CN101041166A CN 200610065435 CN200610065435A CN101041166A CN 101041166 A CN101041166 A CN 101041166A CN 200610065435 CN200610065435 CN 200610065435 CN 200610065435 A CN200610065435 A CN 200610065435A CN 101041166 A CN101041166 A CN 101041166A
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Abstract
The invention provides a production process for extruding aluminum plate, comprising following steps. The first step is heating and preheating process of aluminum bar, mould and ingot cylinder; the aluminum bar is preheated before 2-5 hours and the preheating temperature is 500deg.C+-10deg.C; the mould is preheated before 3-4 hours and the preheating temperature is 450deg.C+-100deg.C; the ingot cylinder is preheated and the preheating temperature is 430deg.C+-100deg.C. The second step is extruding procedure; the aluminum bar is set in the ingot cylinder to be extruded and the aluminum plate is extruded out from the mould mouth. The third step is packaging the aluminum plate. The benefit of invention is that the aluminum plate is manufactured by extruding procedure; the aluminum plate extruded from the mould mouth is constituted by the aluminum material in the middle of aluminum bar; the surface oxide layer of aluminum bar is retained finally and it is the back end of aluminum plate to be cut easily; most surface of produced aluminum plate is provided with uniform color and high finish to solve defects on the surface of coining processing product such as bark stria, mountain peak stria and annual ring stria so on in basic.
Description
Affiliated technical field
The present invention relates to aluminium sheet production technology field, relate in particular to the production technology of producing the aluminium sheet be applicable to that the required aluminium shell product of punching out cosmetic bottle cap, perfume bottle cap, lipstick pipe box, eyebrow pencil cover etc. and electronics industry is required.
Background technology
Existing production is applicable to that the production technology of the aluminium sheet that the required aluminium shell product of punching out cosmetic bottle cap, lipstick pipe box, eyebrow pencil cover and electronics industry is required is a calendering technology, be about to raw material aluminium base and form the aluminium base again by between two cylinders of milling train by fusing refining strand, pressure by cylinder is pressed into certain thickness aluminium sheet (perhaps aluminum strip) with the aluminium base, again with aluminium sheet by being provided with the milling train of the littler cylinder in gap, roll and thinner aluminium sheet, the aluminium sheet that repeatedly needing to obtain thickness like this by the milling train calendering.
The shortcoming of above-mentioned prior art is: in the indwelling process of aluminium base before entering calendering technology, inevitable surface can contact with air and produce oxide layer, in calendering technology, this kind oxide layer can be mixed with the inner aluminium of aluminium base, and owing to calendering and broken, distortion, extend, produce phenomenons such as " Bark mark ", " mountain peak line ", " annual ring line " thus in the finished product surface of aluminum plate, cause surface smoothness low, color and luster is inhomogeneous.
Summary of the invention
The invention provides a kind of technique of preparing extrusion aluminum board, its purpose is to overcome the prior art shortcoming, a kind of production technology is provided, can produces phenomenon, even, the highly polished aluminium sheets of surface color such as " Bark mark ", " the mountain peak line " that can eliminate on the finished product aluminium sheet, " annual ring line ".
The technical solution adopted for the present invention to solve the technical problems is:
Technique of preparing extrusion aluminum board is characterized in that: comprise the steps:
(1): aluminium bar, mould, the ingot-containing tube preheating procedure of heating:
Aluminium bar: preheating in 2-5 hour in advance, 500 ℃ ± 100 ℃ of preheat temperatures;
Mould: preheating in 2-5 hour in advance, 450 ℃ ± 100 ℃ of preheat temperatures;
Ingot-containing tube: preheating in advance, 430 ℃ ± 100 ℃ of preheat temperatures;
(2): extrusion process: aluminium bar is inserted in the ingot-containing tube, the extruding aluminium bar, and aluminium sheet is extruded from the mould mouth;
(3): cut the packing aluminium sheet.
Above-mentioned basic steps, purpose are that making aluminum be easier to be overstock distortion by preheating is convenient to processing.Ingot-containing tube and mould get preheating can guarantee the maintenance of aluminium bar temperature in extrusion process.
Above-mentioned steps (2) can also add operation (2a) before: aluminium bar is inserted the preceding detected temperatures of ingot-containing tube, and temperature should reach more than 480 ℃.
Lower the temperature owing to several hrs after the aluminium bar preheating can be subjected to ambient influnence, therefore before extruding, guarantee certain temperature can guarantee that squeezing effect is unaffected.
Can insert operation (2b) afterwards in step (2): aluminium sheet excises the aluminium sheet rearward end after the mould mouth is all extruded.
Above-mentioned operation (2b) can replace with operation (2c): the rearward end of aluminium sheet is stayed in the ingot-containing tube, and excision aluminium sheet rearward end.
Above-mentioned steps can be replaced, and its purpose all is to guarantee end product quality with the main aluminium sheet rearward end amputation that is made of primary aluminum base surface oxide layer.
The above-mentioned aluminium trade mark that base adopts is 1070-1080.
The trade mark 1070,1080 grades all are the GB trade mark (seeing GB/T 3190-1996) high purity aluminum alloy, and the aluminum content height is fit to make the more excellent aluminium sheet of quality.
Above-mentioned ingot-containing tube is a hollow cylinder, cylindrical shell outside parcel insulation electrolysis stone, and cylindrical shell one end correspondence is provided with mould, and the corresponding tubular axis of mould place is provided with through hole, and the cylindrical shell other end is to there being passive power-actuated push rod.
Said structure is applicable to the use of this technology, can process qualified aluminium sheet effectively.
The usefulness of technique scheme is: adopt extrusion process processing aluminium sheet, the aluminium sheet that is extruded out from the mould mouth is to be made of the aluminium in the middle part of the aluminium base, cause the aluminium base surface oxide layer of " Bark mark ", " mountain peak line ", " annual ring line " to stay the last rear end of aluminium sheet just, excision is handled easily, and the most of surface of aluminum plate color and luster that processes is even, and is highly polished.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation that extrusion process of the present invention uses
The specific embodiment
Below be most preferred embodiment of the present invention.
Brilliance board 1070 trade mark aluminium that the aluminium base selects for use Guizhou Aluminum Factory to produce, its composition following (percentage):
Al:99.7-99.8;Si:0.0515;Fe:0.1017;Cu:0.0010;Mn:0.0030;Mg:0.0014;Zn:0.0100;Ni:0.0025;Cr:0.0010;Pb:0.0012;Sn:0.0010;Ti:0.0111;B:0.001;Be:0.0010;Bi:0.0010;Na:0.0010;Sr:0.0010;Li:0.0010;V:0.0061;Zr:0.0049。In the fusion process, at the aluminium coolant-temperature gage during at 700 ℃-740 ℃, aluminium per ton add 0.3-0.5KG titanium boron fining agent (40%TI, 4%B).Guaranteed to improve the aluminium bar interior tissue, can increase substantially the final mechanical performance of product, improved intensity simultaneously, extensibility is improved the uniformity and the brightness of heat-tinting.
This kind aluminium aluminum content height reaches 99.7%-99.8%, and the Fe content that in other compositions of alloy extruding is had the greatest impact is low, and only 0.1017%.So the most suitable extrusion aluminum board.
The employed aluminium base of present embodiment is bar-shaped, that is to say aluminium bar.
With aluminium bar with following processes.
(1): aluminium bar, mould, the ingot-containing tube preheating procedure of heating:
Aluminium bar: preheating in 3 hours in advance, 500 ℃ of preheat temperatures;
Mould: preheating in 3 hours in advance, 450 ℃ of preheat temperatures;
Ingot-containing tube: preheating in 3 hours in advance, 430 ℃ of preheat temperatures;
(2a): aluminium bar is inserted the preceding detected temperatures of ingot-containing tube, and temperature should reach more than 480 ℃.
(2): extrusion process: aluminium bar is inserted in the ingot-containing tube, the extruding aluminium bar, and aluminium sheet is extruded from the mould mouth;
As shown in Figure 1, above-mentioned ingot-containing tube 3 is a hollow cylinder, cylindrical shell 3 internal diameters and aluminium bar 1 matched in clearance, cylindrical shell 3 outsides parcel insulation electrolysis stone 2, cylindrical shell 3 one ends are installed with mould 4, mould 4 corresponding cylindrical shells 3 axis places are provided with square through hole 41, and square through hole 41 sectional dimensions are exactly the sectional dimension of desired aluminium sheet, and cylindrical shell 3 other ends are to there being passive power-actuated push rod (arrow is depicted as the push rod direction of extrusion among the figure).
During the extruding aluminium bar, the aluminium bar core is extruded from square through hole (also being the mould mouth) earlier, along with aluminium is extruded, aluminium bar constantly tails off in ingot-containing tube, still, is that the aluminium at aluminium bar middle part is extruded earlier all the time, and the oxide layer on aluminium base surface is all stayed at last, becomes the rearward end of aluminium sheet.
(2c): aluminium sheet excises the aluminium sheet rearward end after the mould mouth is all extruded.
(3): cut the packing aluminium sheet according to required size according to existing conventional operation.
Claims (6)
1. technique of preparing extrusion aluminum board is characterized in that: comprise the steps:
(1): aluminium bar, mould, the ingot-containing tube preheating procedure of heating:
Aluminium bar: preheating in 2-5 hour in advance, 500 ℃ ± 100 ℃ of preheat temperatures;
Mould: preheating in 2-5 hour in advance, 450 ℃ ± 100 ℃ of preheat temperatures;
Ingot-containing tube: preheating in advance, 430 ℃ ± 100 ℃ of preheat temperatures;
(2): extrusion process: aluminium bar is inserted in the ingot-containing tube, the extruding aluminium bar, and aluminium sheet is extruded from the mould mouth;
(3): cut the packing aluminium sheet.
2. technique of preparing extrusion aluminum board as claimed in claim 1 is characterized in that:
Have operation (2a) before in step (2): detected temperatures before aluminium bar is inserted ingot-containing tube, temperature should reach more than 480 ℃.
3. technique of preparing extrusion aluminum board as claimed in claim 1 is characterized in that:
Have operation (2b) afterwards in step (2): aluminium sheet excises the aluminium sheet rearward end after the mould mouth is all extruded.
4. technique of preparing extrusion aluminum board as claimed in claim 1 is characterized in that:
Have operation (2c) afterwards in step (2): the rearward end of aluminium sheet is stayed in the ingot-containing tube, and excision aluminium sheet rearward end.
5. technique of preparing extrusion aluminum board as claimed in claim 1 is characterized in that: the described aluminium base trade mark is 1070-1080.
6. technique of preparing extrusion aluminum board as claimed in claim 1, it is characterized in that: ingot-containing tube is a hollow cylinder, cylindrical shell outside parcel insulation electrolysis stone, and cylindrical shell one end correspondence is provided with mould, the corresponding tubular axis of mould place is provided with through hole, and the cylindrical shell other end is to there being passive power-actuated push rod.
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CN 200610065435 CN101041166A (en) | 2006-03-24 | 2006-03-24 | Technique of preparing extrusion aluminum board |
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CN 200610065435 CN101041166A (en) | 2006-03-24 | 2006-03-24 | Technique of preparing extrusion aluminum board |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102166712A (en) * | 2010-12-31 | 2011-08-31 | 东莞市东兴铝材制造有限公司 | Hot extrusion production process for aluminum tube with polished surface |
CN102476133A (en) * | 2010-11-26 | 2012-05-30 | 朴顺花 | Aluminum pressing out board of unnecessary shearing process and use for method of production fish reel parts thereof |
CN104324968A (en) * | 2014-09-09 | 2015-02-04 | 福建省闽发铝业股份有限公司 | Extrusion method of hollow aluminum sections |
CN109983142A (en) * | 2016-10-31 | 2019-07-05 | 住友电气工业株式会社 | Aluminium alloy wire, aluminium alloy twisted wire, covered electric cable and with terminal wires |
CN111922109A (en) * | 2020-09-10 | 2020-11-13 | 山东铂克新材料有限公司 | Extrusion die and process method of thin-shell aluminum profile |
CN111940530A (en) * | 2020-09-10 | 2020-11-17 | 山东铂克新材料有限公司 | Aluminum bar extrusion process |
CN116351900A (en) * | 2023-03-22 | 2023-06-30 | 山东雪地铝业科技有限公司 | Production process of light aluminum material for new energy vehicle |
-
2006
- 2006-03-24 CN CN 200610065435 patent/CN101041166A/en active Pending
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102476133A (en) * | 2010-11-26 | 2012-05-30 | 朴顺花 | Aluminum pressing out board of unnecessary shearing process and use for method of production fish reel parts thereof |
CN102476133B (en) * | 2010-11-26 | 2014-11-19 | 朴顺花 | Method of production fish reel parts thereof |
CN102166712A (en) * | 2010-12-31 | 2011-08-31 | 东莞市东兴铝材制造有限公司 | Hot extrusion production process for aluminum tube with polished surface |
CN104324968A (en) * | 2014-09-09 | 2015-02-04 | 福建省闽发铝业股份有限公司 | Extrusion method of hollow aluminum sections |
CN104324968B (en) * | 2014-09-09 | 2016-06-15 | 福建省闽发铝业股份有限公司 | A kind of pressing method of hollow aluminum section |
CN109983142A (en) * | 2016-10-31 | 2019-07-05 | 住友电气工业株式会社 | Aluminium alloy wire, aluminium alloy twisted wire, covered electric cable and with terminal wires |
CN109983142B (en) * | 2016-10-31 | 2021-07-02 | 住友电气工业株式会社 | Aluminum alloy wire, aluminum alloy stranded wire, coated electric wire, and electric wire with terminal |
CN111922109A (en) * | 2020-09-10 | 2020-11-13 | 山东铂克新材料有限公司 | Extrusion die and process method of thin-shell aluminum profile |
CN111940530A (en) * | 2020-09-10 | 2020-11-17 | 山东铂克新材料有限公司 | Aluminum bar extrusion process |
CN116351900A (en) * | 2023-03-22 | 2023-06-30 | 山东雪地铝业科技有限公司 | Production process of light aluminum material for new energy vehicle |
CN116351900B (en) * | 2023-03-22 | 2024-03-19 | 山东雪地铝业科技有限公司 | Production process of light aluminum material for new energy vehicle |
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