CN100590219C - Non-magnetic alloy and counterbalance produced thereby - Google Patents

Non-magnetic alloy and counterbalance produced thereby Download PDF

Info

Publication number
CN100590219C
CN100590219C CN200710145503A CN200710145503A CN100590219C CN 100590219 C CN100590219 C CN 100590219C CN 200710145503 A CN200710145503 A CN 200710145503A CN 200710145503 A CN200710145503 A CN 200710145503A CN 100590219 C CN100590219 C CN 100590219C
Authority
CN
China
Prior art keywords
percent
compressor
weight
counterbalance
forging
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN200710145503A
Other languages
Chinese (zh)
Other versions
CN101117685A (en
Inventor
杨建�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanchang Zhonghao Machinery Co., Ltd.
Original Assignee
Zhejiang Dunan Artificial Environmental Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Dunan Artificial Environmental Equipment Co Ltd filed Critical Zhejiang Dunan Artificial Environmental Equipment Co Ltd
Priority to CN200710145503A priority Critical patent/CN100590219C/en
Publication of CN101117685A publication Critical patent/CN101117685A/en
Application granted granted Critical
Publication of CN100590219C publication Critical patent/CN100590219C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Compressor (AREA)

Abstract

The present invention provides a non-magnetic metal alloy used for the balancing weight of a compressor, with a weight percentage of components as follows: Mn 5-20 percent, chromium 5-20 percent, sulfur 0.05-1.5 percent and the remainders are Fe and trace. The alloy can also contain Cu 0.4-3 percent and/or nickel less than or equal to 1.5 percent. The balancing weight used for a compressor can bemade by adopting the materials with a method of forging and pressing. Advantages of the method are that the working procedure is simplified, the pollution is lowered and the processing is flexible. Simultaneously, the adoption of forging and pressing rids the product of pores and slag inclusions, and improves the balancing capacity of the balancing weight.

Description

Non-magnetic alloy reaches by its counterbalance weight of making
Technical field
The present invention relates to a kind of nonmagnetic steel ferroalloy materials, and use it to produce the method for compressor with counterbalance weight, and the counterbalance weight of producing with this method.
Background technology
Counterbalance weight is the vitals of compressor rotor, plays balance, noise reduction, damping effect.Compressor all is a copper alloy made with counterbalance weight at present, and owing to copper price height, starting material are in short supply, so production cost is higher at present.And the lead element that adds in the copper alloy is bigger to human body and environmental hazard, has been classified as one of six kinds of materials of forbidding by European Union.
Application number 200610116831 discloses a kind of metal alloy that is used for counterbalance weight in Chinese patent application, the carbon of the aluminium of its manganese, 0.50-2.50%, the vanadium of 0.04-0.10% and 0.06-0.30% by 16.00-30.00%, and the iron of surplus constitute.Yet the alloy material made from this prescription gets rusty easily because of no corrosion resistant element such as chromium, nickel, causes occurring in the compressor quality problems.In addition, by the alloy material that this prescription is made, workability is too desirable, can only make workpiece by casting.Casting need pass through molding, system shell, melting, casting, finishing, molten admittedly thermal treatment, surface sand-blasting and mechanical processing steps, production process is many, process-cycle is long, production efficiency is low, the shortcoming that cost is high, starting material will be poured in the mould by fusing, pollute greatly, also be difficult to be fit to cat and dog production needs in enormous quantities simultaneously.In addition, the product that goes out by casting processing is easy to generate defectives such as pore, slag inclusion, causes the counterbalance weight imbalance, influences the compressor use properties, so quality also is difficult to be improved.
Therefore the manufactured materials to counterbalance weight is improved, and not only helps worker spare to provide, but also can not cause the non-magnetic alloy material of waste of material to accord with the demands of the market.
Summary of the invention
The invention provides a kind of no magnetic metal alloy that is used for compressor with counterbalance weight, it comprises the manganese of weight ratio 5-20%, the chromium of 5-20%, the sulphur of 0.05-1.5% and the iron and the trace of surplus.It can also contain the copper of 0.4-3% and/or not be higher than 1.5% nickel.
Adopt above-mentioned materials to make the compressor counterbalance weight easily by the method for forging and pressing.This method has simplifies working process, and reduce to pollute, and processes advantage flexibly, simultaneously, owing to adopt forging and pressing, has eliminated the defectives such as pore, slag inclusion of product surface, has improved the balanced capacity of counterbalance weight.
Description of drawings
Fig. 1 is the synoptic diagram of special-shaped bar;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3, Fig. 5 are the counterbalance weight vertical view of two embodiment of the present invention;
Fig. 4 is the A-A sectional view of Fig. 3;
Fig. 6 is the A-A sectional view of Fig. 5.
Embodiment
The material that is used for the compressor balance piece should have nonmagnetic, corrosion resistant performance.For this reason, the alloy material that is used for the compressor balance piece provided by the invention mainly by manganese, chromium, sulphur, copper, and iron form.
Iron is as the basic ingredient of material of the present invention, because it is abundant and be easy to get at nature content, therefore, as cheap raw material, it always wishes that its consumption is The more the better under the prerequisite that the performance of material is protected, but for the consideration of performance, usually need to add some ancillary components, to improve its performance.
Manganese (Mn) and iron are the adjacent family elements with one-period, and character is very approaching, adds manganese in material, can play firm austenitic effect, makes material not have magnetic.Its erosion resistance far is better than iron simultaneously, is used for substituting the nickel in traditional stainless steel, can reach nonmagnetic, corrosion resistant effect.Also have other advantages with the manganese replacement nickel: the first, the fusing point of manganese (1244 ℃) is convenient to the melting of alloy far below the fusing point (1453 ℃) of nickel; The second, manganese is easy to get relatively, and its material cost is cheap relatively.In material according to the invention, the mass content of manganese suits between 5-20%.
In material of the present invention, comprise a certain amount of chromium, in order to the rust-proof effect of strongthener.Its suitable scope is between the 5-20%.
In order to regulate according to the present invention, can comprise an amount of sulphur and copper in the alloy material from the workability of alloy material.One of main purpose of the present invention is in order to produce workpiece by forging and pressing, therefore to require product to have certain plasticity.In material, add the machinability that sulphur can improve material.Through experiment, the contriver finds the scope of the 0.05-1.5% of sulphur content control is suited.In the present invention, the purpose that adds copper is to improve the machinability of material, and firm austenite improves forgeability and corrosion resistance nature, and its suitable consumption is between 0.4-3%, between the preferred 1.0-2.0%.If be lower than 0.4%, then do not reach it and improve effect, harmless if be higher than 3% to the performance of material itself, but cause cost to raise, make product not have the market competitiveness.
As preferably, in material of the present invention, can introduce an amount of nickel metal.As known, nichrome has good in oxidation resistance, intensity height, corrosion resistant characteristics, and therefore, the nickel of introducing may be brought into play synergy and improve above-mentioned character with chromium.The content of nickel generally is no more than 1.5% of material total mass.If be higher than 1.5%, harmless to the performance of material itself, but cause cost to raise, make product not have the market competitiveness.
Usually, because raw material in the final material of producing, usually contains a spot of carbon, silicon and phosphorus.Experiment shows, carbon is controlled at 0.15% below, silicon is controlled at below 1%, and phosphorus is controlled at below 0.05%, to the final material that is used for the object of the invention less than obstruction.
In material of the present invention, also may contain a spot of other impurity elements, it is to be introduced by raw material equally.
This material is made special-shaped bar by following technical process: melting-cast-blank moulding-hot rolling-cooling-straightening-thermal treatment-cold-drawn-straightening-check
Embodiment 1-5
Take by weighing various metal simple-substances according to the prescription of listing in the table 1, adopt conventional melting method to make sample 1 to 5.
Table 1, the test sample prescription
Composition (wt%) Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
Iron 71 72 66.9 68 75
Manganese 8 19.4 16.05 12 11.2
Chromium 19.5 7 13.4 13.7 9
Sulphur 0.07 0.09 0.15 1.2 1.4
Copper 0 0.5 1.52 2.7 2.0
Nickel 0 0 0.77 1.4 0.07
Carbon * 0.07 0.07 0.1 0.1 0.13
Silicon * 0.9 0.5 0.5 0.5 0.5
Phosphorus * 0.02 0.02 0.02 0.05 0.05
Other # 0.44 0.42 0.59 0.35 0.65
* non-artificial adding.The non-measured value of #
Through the mechanical property of gained material among the embodiment 1 to 5 is tested, its parameter area is as follows:
Relative magnetic permeability is not more than 1.02
Tensile strength (MPa) is not less than 500
Unit elongation (%) is not less than 30
Yield strength (MPa) is not less than 260
Hardness (HB) is not more than 240
Salt mist experiment * does not have heavy corrosion, the phenomenon of getting rusty after 72 hours
* detection method: the basic envrionment test rules of GB/T.2423.17-1993 electric and electronic product, test Ka: salt-fog test method.
The alloy material of performance perameter in above-mentioned scope all can satisfy the requirement of counterbalance weight material.
This material is made special-shaped bar by following technical process: melting-cast-blank moulding-hot rolling-cooling-straightening-thermal treatment-cold-drawn-straightening-check.These processing steps all are well known to those of ordinary skill in the art, so this paper no longer elaborates.
In the actual production, material according to the invention can be made suitable special-shaped bar, as illustrated in fig. 1 and 2, cut off then, utilize pressing machine forging and pressing processing again, make the counterbalance weight that needs, shown in Fig. 3 to 6.
Adopt the method to produce the compressor balance weight, have and simplify working process, reduce and pollute, process flexibly advantage, simultaneously, forge and press owing to adopt, eliminated the defectives such as pore, slag inclusion of product, the balanced capacity of the balance weight of raising.

Claims (4)

1. no magnetic metal alloy, it comprises in weight ratio:
Manganese: 11.2-20%;
Chromium: 13.4-20%;
Sulphur: 1.2-1.5%;
Copper: 0.4-3%;
Nickel: 0-1.4%, and
The iron of surplus and micro impurity element.
2. no magnetic metal alloy according to claim 1, in contained impurity, by weight, carbon≤0.15%, silicon≤1%, phosphorus≤0.05%.
3. counterbalance weight that is used for compressor, it is made by each described no magnetic metal alloy of claim 1 to 2.
4. a method of producing compressor with counterbalance weight is characterized in that, adopts each described no magnetic metal alloy of claim 1 to 2, makes by forging and pressing processing.
CN200710145503A 2007-08-27 2007-08-27 Non-magnetic alloy and counterbalance produced thereby Expired - Fee Related CN100590219C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200710145503A CN100590219C (en) 2007-08-27 2007-08-27 Non-magnetic alloy and counterbalance produced thereby

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200710145503A CN100590219C (en) 2007-08-27 2007-08-27 Non-magnetic alloy and counterbalance produced thereby

Publications (2)

Publication Number Publication Date
CN101117685A CN101117685A (en) 2008-02-06
CN100590219C true CN100590219C (en) 2010-02-17

Family

ID=39053943

Family Applications (1)

Application Number Title Priority Date Filing Date
CN200710145503A Expired - Fee Related CN100590219C (en) 2007-08-27 2007-08-27 Non-magnetic alloy and counterbalance produced thereby

Country Status (1)

Country Link
CN (1) CN100590219C (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102418038B (en) * 2011-11-29 2013-10-09 无锡英沪标准紧固件有限公司 Micro-magnetism steel product for balance component of crank shaft structure
CN102586701B (en) * 2011-11-30 2013-02-06 肇庆匹思通机械有限公司 Iron alloy material and balance block manufactured by iron alloy material
CN102517520B (en) * 2011-12-16 2013-06-12 欧阳文 Balancing block of nonmagnetic compressor motor
CN102534366A (en) * 2012-01-19 2012-07-04 浙江盾安机械有限公司 Non-magnetic or weakly-magnetic high manganese steel balance block for compressor
CN102690999A (en) * 2012-05-29 2012-09-26 富阳环通电力器材有限公司 Free-cutting and corrosion-resisting non-magnetic high manganese steel balance block for compressor
CN103628002B (en) * 2013-12-05 2017-03-01 诸暨斯贝达机械有限公司 Austenitic nonmagnetic steel and balance weight
CN103695794B (en) * 2013-12-24 2015-09-30 舒思雄 A kind of compressor counterbalance weight and manufacture method thereof
CN104275481B (en) * 2014-10-27 2018-03-06 江门市佳久新材料科技有限公司 A kind of manganese alloy powder and preparation method thereof
CN104294179B (en) * 2014-10-27 2017-09-01 江门市佳久新材料科技有限公司 A kind of compressor balance weight and its manufacture method
CN107099742A (en) * 2016-02-22 2017-08-29 许云飞 One kind is without magnetic automobile counterbalance and preparation method thereof
CN105624568A (en) * 2016-02-22 2016-06-01 桐乡市搏腾贸易有限公司 Stable and reliable automobile balancing block and production process thereof
CN106544570B (en) * 2016-10-28 2018-02-27 华南理工大学 A kind of high density nonmagnetic steel balance weight part and preparation method thereof

Also Published As

Publication number Publication date
CN101117685A (en) 2008-02-06

Similar Documents

Publication Publication Date Title
CN100590219C (en) Non-magnetic alloy and counterbalance produced thereby
CN101775545B (en) Low-alloy high-strength high-toughness wear-resistant steel plate and manufacturing method thereof
KR102040680B1 (en) High-Toughness Low-Alloy Wear-Resistant Steel Sheet and Method of Manufacturing the Same
EP2881486B1 (en) Abrasion resistant steel plate with high strength and high toughness, and process for preparing same
CN100423858C (en) Casting high ferrochrome or casting high chromium steel roll for welding steel pipe
CN103987867B (en) Economizing type two phase stainless steel and preparation method thereof
CN106591730B (en) Low-carbon martensite free cutting stainless steel and its production method
CN102260827A (en) Drill collar steel and preparation method thereof
CN101928889A (en) Steel for resisting sulfide corrosion and manufacturing method thereof
CN102899571A (en) Pre-hardening type plastic mold steel and manufacturing method thereof
CN110592476A (en) Non-quenched and tempered round steel for direct cutting and method for manufacturing truck pin shaft by using same
US9757780B2 (en) Electric resistance welded steel pipe excellent in deformability and fatigue properties after quenching
CN104245984B (en) The manufacture method of die steel material, die steel material, mould pre-hard raw-material manufacture method and the pre-hard raw material of mould
CN106566986A (en) High surface quality hot rolled steel plate used for manufacturing swing arm of excavator, and manufacturing method thereof
CN105506510A (en) Process for producing stainless steel wires
CN102418047B (en) Non-quenched and tempered fatigue-resistant steel plate and manufacturing method thereof
CN105463333A (en) Steel for liner plate forging die, liner plate forging die and preparation method thereof
CN100378331C (en) Non-magnetic alloy balance block for compressor use
JP5073966B2 (en) Age-hardening ferritic stainless steel sheet and age-treated steel using the same
US5788922A (en) Free-machining austenitic stainless steel
CN102703839A (en) High-strength free-cutting steel
CN100368583C (en) Thin gauge gas cylinder steel with good stamping performance and process for producing same
CN110055475A (en) A kind of roll low-phosphorous sulphur rare-earth alloy material and preparation method thereof
CN102218620B (en) Surfacing material for mold rod for manufacturing oxygen bottle
CN110055476B (en) Low-phosphorus sulfur rare earth alloy steel for cold stamping type nut one-step forming die and preparation method thereof

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
ASS Succession or assignment of patent right

Owner name: DUNAN ARTIFICIAL ENVIRONMENTAL APPARATUS CO., LTD

Free format text: FORMER OWNER: DUNAN PRECISION INDUSTRY GROUP CO., LTD., ZHEJIANG

Effective date: 20080411

C41 Transfer of patent application or patent right or utility model
TA01 Transfer of patent application right

Effective date of registration: 20080411

Address after: Postal industrial district, Zhuji City, Zhejiang Province, China: 311835

Applicant after: Zhejiang Dun'an Artificial Environment Equipment Co., Ltd.

Address before: Postal industrial district, Zhuji City, Zhejiang Province, China: 311835

Applicant before: Zhejiang Dun'an Precision Industries Group Co., Ltd.

C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: NANCHANG ZHONGHAO MACHINERY CO., LTD.

Free format text: FORMER OWNER: ZHEJIANG DUN'AN ARTIFICIAL ENVIRONMENT EQUIPMENT CO. LTD.

Effective date: 20130909

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 311835 SHAOXING, ZHEJIANG PROVINCE TO: 330032 NANCHANG, JIANGXI PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20130909

Address after: 330032 Jiangxi City Economic Development Zone Nanchang Changbei Baishui Lake Industrial Park Meilin Street No. 1199

Patentee after: Nanchang Zhonghao Machinery Co., Ltd.

Address before: 311835 Zhuji port industrial area, Zhejiang

Patentee before: Zhejiang Dun'an Artificial Environment Equipment Co., Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20100217

Termination date: 20160827

CF01 Termination of patent right due to non-payment of annual fee