CN100586678C - Grinding process for bamboo ware and bamboo strip - Google Patents
Grinding process for bamboo ware and bamboo strip Download PDFInfo
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- CN100586678C CN100586678C CN200810107082A CN200810107082A CN100586678C CN 100586678 C CN100586678 C CN 100586678C CN 200810107082 A CN200810107082 A CN 200810107082A CN 200810107082 A CN200810107082 A CN 200810107082A CN 100586678 C CN100586678 C CN 100586678C
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Abstract
The invention relates to a grinding process for bamboo products, namely bamboo splints, and belongs to a bamboo splints processing method. Cut surface green bamboo chips are subjected to stewing, fiber forming, water milling, bleaching and drying to obtain the bamboo splints. The water milling treatment can effectively remove burrs and stains on the surfaces of the bamboo splints, so that the produced bamboo splints have smooth surfaces without the burrs and do not prick the hand; and the waste materials obtained after the water milling can be directly used for paper making, so that no pollution is caused and the environmental protection is ensured. The processed bamboo splints can be widely used in bamboo products such as bamboo mats, bamboo pillows, bamboo curtains, bamboo carpets, bamboo-splint woven handicraft articles and so on.
Description
Technical field
The present invention relates to a kind of processing method of bamboo, relate in particular to a kind of processing method of bamboo bar.
Background technology
Bamboo wood receives the increasingly extensive concern of society as a kind of environmental protection resource, and big, wear-resistant, the good rigidly of texture, intensity of its graceful texture, nature meets human aesthetical standard, and closeness to life obtains approval.Compare with the like product of other material, the environmental protection attribute of bamboo has more attraction and great economic development value to market.People are when the various bamboo product of exploitation, must earlier bamboo be processed the well-thought-out plan bar, traditional processing method is subjected to the limitation of production technology and technology, the bamboo bar rough surface of producing, jagged, easily failure by rupture, when contacting with human body, the product of producing to produce tangible friction sense of discomfort, even the meeting scratch, product quality is not high, and service life is not long.And because the surf green compact structure on bamboo surface, hard, smooth surface and with wax coat, make surf green partly be difficult to processing, the current practice that addresses this problem is that blue or green the processing scraped on the bamboo surface, this a part of bamboo chip that will have surf green is given it up, this is not only the waste of resource, also strengthened the production cost of enterprise, the waste material of scraping after green grass or young crops is handled is often directly burnt, and is unfavorable for environmental protection.
Summary of the invention
The objective of the invention is at the shortcoming in traditional bamboo ware and bamboo strip processing method, bamboo ware and bamboo strip grinding process after a kind of improve is provided, increase bamboo bar water mill processing treatment step, and the surf green part of reservation bamboo, make the bamboo bar of producing smooth, no burr, and improved the processing and utilization rate of bamboo wood.
For achieving the above object, the processing method of the present invention's employing comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) the surf green bamboo chip that obtains is put into water and carried out boiling 15-30 minute, boiling temperature is 80 ℃-110 ℃:
(4) bamboo chip after the boiling is picked up put into water cooling pond and clean, to cooling with clear water;
(5) cooled bamboo chip is carried out wire drawing, obtain the bamboo bar;
(6) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar epidermal area, and clean up;
(7) the bamboo bar after the water intaking mill cleans is bleached processing;
(8) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 9%-13%.
Levigator in the described step (6) is made up of base, motor, drive disk assembly, water supply component and grinding parts, motor is fixedly connected on the base, drive disk assembly connects motor and grinding parts, and the grinding parts are fixedly connected on the base, and water supply component is fixedly mounted on the grinding component top; The grinding parts are made up of last delivery wheel, following delivery wheel, Grinding wheel, supporting plate, bearing, delivery sheet, grinding panel and adjusting device, Grinding wheel and last delivery wheel are installed on the adjusting device by bearing, following delivery wheel is installed on the grinding panel by bearing, Grinding wheel and last delivery wheel level distribute alternately on the grinding panel, last delivery wheel is symmetrical up and down across the bamboo bar with following delivery wheel, supporting plate is fixed on the grinding panel, and across the bamboo bar be distributed in corresponding Grinding wheel under, delivery sheet is fixed on the base, and is concordant with the supporting plate level; Water supply component is made of water supply valve, feed pipe, feed pipe be distributed in Grinding wheel directly over, and feed pipe has aperture towards a side of Grinding wheel; The thickness of Grinding wheel surface granularity is by the order arrangement from coarse to fine from the feed end to the discharge end.
During levigator work, connect motor power, open the water supply valve of water supply component simultaneously, water is ejected on the Grinding wheel by the aperture of feed pipe below, Grinding wheel is washed away, so that the abrasive dust on the Grinding wheel is in time washed away.Motor drives by drive disk assembly and goes up delivery wheel, delivery wheel and Grinding wheel rotation down, and delivery wheel is slowly run along clockwise direction, and following delivery wheel slowly runs in the counterclockwise direction, and Grinding wheel is high speed rotating along clockwise direction.When carrying out the grinding operation, the bamboo bar is inserted by delivery sheet and goes up between delivery wheel and the following delivery wheel, by last delivery wheel and following delivery wheel respectively clockwise and rotate counterclockwise and transmit the bamboo bar, supporting plate withstands the bamboo bar and makes bamboo bar and Grinding wheel applying simultaneously, the Grinding wheel grinding bamboo bar that turns clockwise.Like this, Grinding wheel is finished the abundant grinding to the bamboo bar in transport process.
The invention solves the shortcoming in traditional bamboo ware and bamboo strip processing method, the bamboo bar is carried out water mill processing to be handled, can effectively remove the burr and the spot on bamboo bar surface, make the bamboo bar smooth surface of producing, no burr, do not prick the hand, and adding water in the grinding process carries out wetting to the bamboo bar, make the bamboo bar be difficult for failure by rupture, the product quality height, omitted and scraped blue or green step, improved the raw material processing and utilization rate of bamboo wood, saved the cost of raw material and processing charges, and the waste material that obtains after the water mill processing can be directly used in papermaking, pollution-free, be beneficial to environmental protection.Bamboo bar after the processing can be extensively in bamboo products such as bamboo mat, bamboo pillow, bamboo curtain, Bamboo carpet and bamboo weaving weaving process product.
Description of drawings
Fig. 1 is the front view structural representation of levigator;
Among the figure, base A, motor B, drive disk assembly C, water supply component D, grinding parts E, last delivery wheel Ea, following delivery wheel Eb, Grinding wheel Ec, supporting plate Ed, bearing Ee, delivery sheet Ef, grinding panel Eg, adjusting device Eh, water supply valve Da, feed pipe Dc.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
Embodiment one:
A kind of grinding process of bamboo ware and bamboo strip, its processing method that adopts comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) the surf green bamboo chip that obtains is put into water and carried out boiling 20 minutes, boiling temperature is 100 ℃;
(4) bamboo chip after the boiling is picked up put into water cooling pond and clean, to cooling with clear water;
(5) cooled bamboo chip is carried out wire drawing, obtain the bamboo bar;
(6) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar epidermal area, and clean up;
(7) the bamboo bar after the water intaking mill cleans is bleached processing;
(8) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 10%.
Levigator in the described step (6) is made up of base A, motor B, drive disk assembly C, water supply component D and grinding parts E, motor B is fixedly connected on the base A, drive disk assembly C connects motor B and grinding parts E, grinding parts E is fixedly connected on the base A, and water supply component D is fixedly mounted on grinding parts E top; Grinding parts E is by last delivery wheel Ea, following delivery wheel Eb, Grinding wheel Ec, supporting plate Ed, bearing Ee, delivery sheet Ef, grinding panel Eg and adjusting device Eh form, Grinding wheel Ec and last delivery wheel Ea are installed on the adjusting device Eh by bearing Ee, following delivery wheel Eb is installed on the grinding panel Eg by bearing Ee, Grinding wheel Ec and last delivery wheel Ea level distribute alternately on grinding panel Eg, last delivery wheel Ea and following delivery wheel Eb are symmetrical up and down across the bamboo bar, supporting plate Ed is fixed on the grinding panel Eg, and across the bamboo bar be distributed in corresponding Grinding wheel Ec under, delivery sheet Ef is fixed on the base A, and is concordant with supporting plate Ed level; Water supply component D is made of water supply valve Da, feed pipe Dc, feed pipe Dc be distributed in Grinding wheel Ec directly over, and feed pipe Dc has aperture towards the side of Grinding wheel Ec; The thickness of Grinding wheel Ec surface granularity is by the order arrangement from coarse to fine from the feed end to the discharge end.
During levigator work, connect the motor B-source, open the water supply valve Da of water supply component D simultaneously, water is ejected on the Grinding wheel Ec by the aperture of feed pipe Dc below, and Ec washes away to Grinding wheel, so that the abrasive dust on the Grinding wheel Ec is in time washed away.Motor B is by delivery wheel Ea, delivery wheel Eb and Grinding wheel Ec rotation down in the drive disk assembly C drive, delivery wheel Ea is slowly run along clockwise direction, following delivery wheel Eb slowly runs in the counterclockwise direction, Grinding wheel Ec is high speed rotating along clockwise direction, last delivery wheel Ea is 40m/min with the linear velocity of following delivery wheel Eb, and Grinding wheel Ec rotating speed is 3600r/min.When carrying out the grinding operation, the bamboo bar is by between delivery wheel Ea in the delivery sheet Ef insertion and the following delivery wheel Eb, transmit the bamboo bar with rotating counterclockwise clockwise respectively by last delivery wheel Ea and following delivery wheel Eb, simultaneously supporting plate Ed withstands the bamboo bar and makes bamboo bar and Grinding wheel Ec applying, the Grinding wheel Ec grinding bamboo bar that turns clockwise.Like this, Grinding wheel Ec finishes the abundant grinding to the bamboo bar in transport process.
Embodiment two:
A kind of grinding process of bamboo ware and bamboo strip, its processing method that adopts comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) the surf green bamboo chip that obtains is put into water and carried out boiling 15 minutes, boiling temperature is 110 ℃;
(4) bamboo chip after the boiling is picked up put into water cooling pond and clean, to cooling with clear water;
(5) cooled bamboo chip is carried out wire drawing, obtain the bamboo bar;
(6) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar epidermal area, and clean up;
(7) the bamboo bar after the water intaking mill cleans is bleached processing;
(8) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 13%.
Levigator structure in the described step (6) and operation principle are with embodiment one.
Embodiment three:
A kind of grinding process of bamboo ware and bamboo strip, its processing method that adopts comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) the surf green bamboo chip that obtains is put into water and carried out boiling 30 minutes, boiling temperature is 80 ℃;
(4) bamboo chip after the boiling is picked up put into water cooling pond and clean, to cooling with clear water;
(5) cooled bamboo chip is carried out wire drawing, obtain the bamboo bar;
(6) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar epidermal area, and clean up;
(7) the bamboo bar after the water intaking mill cleans is bleached processing;
(8) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 9%.
Levigator structure in the described step (6) and operation principle are with embodiment one.
Claims (2)
1, a kind of grinding process of bamboo ware and bamboo strip is characterized in that: the processing method of employing comprises following step successively:
(1) carries out fragmentation after bamboo is cut off on demand, obtain bamboo chip after removing ring;
(2) bamboo chip is further carefully cutd open, the surf green bamboo chip is separated with the tabasheer bamboo chip;
(3) the surf green bamboo chip that obtains is put into water and carried out boiling 15-30 minute, boiling temperature is 80 ℃-110 ℃;
(4) bamboo chip after the boiling is picked up put into water cooling pond and clean, to cooling with clear water;
(5) cooled bamboo chip is carried out wire drawing, obtain the bamboo bar;
(6) the bamboo bar is put into levigator and carry out water mill, grind off bamboo bar epidermal area, and clean up;
(7) the bamboo bar after the water intaking mill cleans is bleached processing;
(8) the bamboo bar after will bleaching is put into drying baker and is dried to bamboo bar water content and reach 9%-13%.
2, the grinding process of a kind of bamboo ware and bamboo strip according to claim 1, it is characterized in that: the levigator in the described step (6) is made up of base (A), motor (B), drive disk assembly (C), water supply component (D) and grinding parts (E), motor (B) is fixedly connected on the base (A), drive disk assembly (C) connects motor (B) and grinding parts (E), grinding parts (E) are fixedly connected on the base (A), and water supply component (D) is fixedly mounted on grinding parts (E) top; Grinding parts (E) are by last delivery wheel (Ea), following delivery wheel (Eb), Grinding wheel (Ec), supporting plate (Ed), bearing (Ee), delivery sheet (Ef), grinding panel (Eg) and adjusting device (Eh) are formed, Grinding wheel (Ec) is installed on the adjusting device (Eh) by bearing (Ee) with last delivery wheel (Ea), following delivery wheel (Eb) is installed on the grinding panel (Eg) by bearing (Ee), Grinding wheel (Ec) distributes alternately on grinding panel (Eg) with last delivery wheel (Ea) level, last delivery wheel (Ea) is symmetrical up and down across the bamboo bar with following delivery wheel (Eb), supporting plate (Ed) is fixed on the grinding panel (Eg), and across the bamboo bar be distributed in corresponding Grinding wheel (Ec) under, delivery sheet (Ef) is fixed on the base (A), and is concordant with supporting plate (Ed) level; Water supply component (D) is made of water supply valve (Da), feed pipe (Dc), feed pipe (Dc) be distributed in Grinding wheel (Ec) directly over, and feed pipe (Dc) has aperture towards a side of Grinding wheel (Ec); The thickness of the surperficial granularity of Grinding wheel (Ec) is by the order arrangement from coarse to fine from the feed end to the discharge end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810107082A CN100586678C (en) | 2008-09-08 | 2008-09-08 | Grinding process for bamboo ware and bamboo strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810107082A CN100586678C (en) | 2008-09-08 | 2008-09-08 | Grinding process for bamboo ware and bamboo strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101402212A CN101402212A (en) | 2009-04-08 |
| CN100586678C true CN100586678C (en) | 2010-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200810107082A Expired - Fee Related CN100586678C (en) | 2008-09-08 | 2008-09-08 | Grinding process for bamboo ware and bamboo strip |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310441A (en) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | Processing technique for bamboo batten of bamboo floor |
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| CN102975268A (en) * | 2012-10-17 | 2013-03-20 | 江西南丰振宇实业集团有限公司 | Processing technology for carbonizing of bamboo green strips |
| CN105382907A (en) * | 2015-11-18 | 2016-03-09 | 广德县永彬竹木工艺品厂 | Manufacturing method for printing bamboo basket |
| CN105533916A (en) * | 2015-12-16 | 2016-05-04 | 赤水市红军桥鞋厂 | Bamboo shoe pad and making method thereof |
| CN106189248A (en) * | 2016-07-07 | 2016-12-07 | 阜南县铭钰柳木工艺品有限公司 | Delicate fragrance free from extraneous odour burr softens remover and preparation method thereof |
| CN106182291A (en) * | 2016-07-07 | 2016-12-07 | 阜南县铭钰柳木工艺品有限公司 | High water proofing property bamboo weaving burr softens remover and preparation method thereof |
| CN106078993A (en) * | 2016-07-07 | 2016-11-09 | 阜南县铭钰柳木工艺品有限公司 | Irregular wooden unit surface spikes softens remover and preparation method thereof |
| CN106189230A (en) * | 2016-07-07 | 2016-12-07 | 阜南县铭钰柳木工艺品有限公司 | Asepsis environment-protecting bamboo weaving burr softens remover and preparation method thereof |
| CN106217567A (en) * | 2016-07-21 | 2016-12-14 | 三江县善茶轩工艺品有限公司 | The preparation method of bamboo strip mat |
| CN106217559A (en) * | 2016-07-21 | 2016-12-14 | 三江县善茶轩工艺品有限公司 | The preparation method of bamboo craftwork product braiding bamboo chip |
| CN106475862B (en) * | 2016-12-15 | 2018-11-09 | 福州吉晟竹业有限公司 | A kind of bamboo chip grinding device |
| CN107053387A (en) * | 2017-04-24 | 2017-08-18 | 贵州新锦竹木制品有限公司 | Integrate except section, except bamboo chip processing unit that is blue or green, polishing |
| CN107457631A (en) * | 2017-09-28 | 2017-12-12 | 镇宁自治县正鑫竹制品有限公司 | Bamboo cane process integration grinding machine |
| CN107584595A (en) * | 2017-10-24 | 2018-01-16 | 柳州隆泰竹业有限公司 | Combined type bamboo chip wire drawing machine |
| CN112621960B (en) * | 2020-12-07 | 2022-09-02 | 陈永山 | Convenient dustpan deburring device |
-
2008
- 2008-09-08 CN CN200810107082A patent/CN100586678C/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102310441A (en) * | 2011-09-06 | 2012-01-11 | 江西南丰振宇实业集团有限公司 | Processing technique for bamboo batten of bamboo floor |
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| CN101402212A (en) | 2009-04-08 |
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