CN100572074C - The method and the ink jet recording device of cleaning ink gun - Google Patents

The method and the ink jet recording device of cleaning ink gun Download PDF

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Publication number
CN100572074C
CN100572074C CNB2005800451876A CN200580045187A CN100572074C CN 100572074 C CN100572074 C CN 100572074C CN B2005800451876 A CNB2005800451876 A CN B2005800451876A CN 200580045187 A CN200580045187 A CN 200580045187A CN 100572074 C CN100572074 C CN 100572074C
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China
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ink
liquid
ink gun
gun
jeting surface
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CN101090827A (en
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真田干雄
松本宣幸
小板桥规文
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Canon Inc
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Canon Inc
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Abstract

The present invention relates to a kind of by ink gun is offered jeting surface is cleaned on the ink gun surface (jeting surface) that is provided with ink jet exit then by wiping operation method with liquid.In the method, suitably be defined in jeting surface, ink and ink gun with the relativeness between the surface tension of liquid and remove the ink residue effectively reliably from jeting surface and realize abundant cleaning.When ink gun was offered ink residue on jeting surface with liquid, they mixed mutually, and the ink residue is attached to ink gun with in the liquid.Because ink and ink gun all are higher than the surface tension of jeting surface with the surface tension of liquid, have reduced the wetability of the ink residue that dissolves on the jeting surface, and the ink residue of dissolving has been moved smoothly by wiping operation.

Description

The method and the ink jet recording device of cleaning ink gun
Technical field
The present invention relates to clean the method and the ink jet recording device of ink gun.The present invention is specifically related to be used for effectively to remove the ink residue on the surface that is formed with the inkjet mouth of ink gun (below be also referred to as record head or abbreviate head as) attached thereto (below be also referred to as jeting surface) etc. to clean this surperficial technology.
Background technology
Cleaning (cleaning) technology that is used for ink jet print head is an important factors of ink jet recording method, because this method is wherein to adopt liquid ink input image data to be converted to the system of output image as media.Subject matter in the needs cleaning has briefly been described below.
Ink jet print head directly is ejected into recording medium by fine nozzle (unless otherwise, these be called as jet, the fluid passage that is communicated with it jointly and be used to produce be used for the element of energy of ink-jet) with ink.Therefore, the ink that is ejected impacts on recording medium and bounce-back, and except when the ink-jet in record the related main ink, tiny ink droplet (adjunct) is injected in the atmosphere and drift therein in some cases.Then, these ink droplets become ink mist, and in some cases, are attached to around the inkjet mouth of record head.In addition, the dust that drifts about in air is attached on it sometimes.Subsequently, the main ink droplet that is ejected can be attracted by these attachment materials, makes inkjet direction skew thus, has hindered in some cases promptly that main ink droplet is straight to advance.
As the clean technologies that are used to address this problem, adopt the device be called as wiper to remove attachment material in ink jet recording device.This device with predetermined timing by by the elastomeric material jeting surface of Wiping member (wiper) the wiping record head made of rubber for example.
Simultaneously, the packing density of the material that writes down in order to improve, resistance to water, light resistance etc. have been used to comprise the ink (pigmented inks) of pigment component as colorant recently in many cases.By being dispersed in, colorant makes pigmented inks in the water, and by on surface of pigments, introducing dispersant or functional group, solid-state thereby described colorant is initially.Therefore, compare from the dry stickum of the dye-based ink that on molecular level, dissolves, by making the water evaporates that is arranged in the ink on the jeting surface and the more badly damaged jeting surface of dry matter of the dry paint ink that forms with colorant wherein.Also recognize such feature, the macromolecular compound that promptly is used for pigment is dispersed in the solvent is adsorbed on the jeting surface easily.Even reaction liquid is being joined in the ink so that in the ink except pigmented inks, also this problem can occur in the situation of the viscosity of control ink, thereby is improving light resistance and caused in ink, occurring macromolecular compound in addition.
In order to address these problems, in patent documentation 1 and 2, disclosed by with the ink gun of non-volatile solvents with liquid be applied on the jeting surface with the wearing and tearing that reduce wiper and in the wiping record head dissolving be accumulated in the technology that ink residue on the record head removes accumulated substance.And, by forming on the record head on ink gun prevents that with fluid film impurity is attached to record head, and improve the wiping convenience by these.Adopt the wherein employed ink gun structure of liquid storage in printer main body in these wipings.
In patent documentation 3, disclosed and after the ink gun that will be made of non-volatile solvents is applied on the wiper with liquid, on the record head jeting surface, carried out wiping operation.
In addition, in patent documentation 4, disclosed and to have dissolved liquid and be injected on the jeting surface, and used wiper to remove thus attached to the insoluble matter on the jeting surface.
In addition, in patent documentation 5, disclosed by will the ink residue on record head being dissolved in the non-volatile ink solvent that remains on the wiper and carried out wiping operation.
The inventor is applied on the jeting surface non-volatile solvent to check the effect of this cleaning course by the method disclosed in the patent documentation in the above.Find then that some composition materials of record head or some inks cause and fully to carry out by making the dissolving of ink residue remove the accumulation material or jeting surface is carried out the target cleaning, and new problem occurs.More particularly, find that the macromolecular compound component in the ink residue is dissolved with liquid by ink gun, but after the macromolecular compound of dissolving more equably on the surface attached to record head, thereby cause record head intrinsic surface characteristic change.In other words, this is because the film that is made of macromolecular compound is formed on the whole jeting surface, and thus macromolecular compound Characteristics Control the surface characteristic of record head.In general, the performance of the jeting surface of record head is by the form decision (whether comprising repellency or hydrophily etc.) that is applicable to employed ink, and therefore surface property changes inkjet performance self variation that causes record head.
In other words, can dissolve the shortcoming that ink residue on the jeting surface suppresses the ink residue build-up with liquid by ink gun is provided.But, can not fully remove wherein by ink gun and stay state on the jeting surface with the ink residue of liquid dissolving.In this state, can not keep the desired surface property of jeting surface.
Patent documentation 1: the open No.10-138503 of Japanese Patent Laid
Patent documentation 2: the open No.2000-203037 of Japanese Patent Laid
Patent documentation 3: the open No.10-138502 of Japanese Patent Laid
Patent documentation 4: the open No.10-151759 of Japanese Patent Laid
Patent documentation 5: the open No.11-254692 of Japanese Patent Laid
Summary of the invention
The inventor finds, be provided to liquid on the jeting surface with after being dissolved in the ink residue on the jeting surface at the ink gun that will comprise non-volatile solvents, from jeting surface, ink gun is removed with abundant cleaning jeting surface effectively with liquid and ink residue, and can be kept the surface property of jeting surface thus.The inventor finds that also the performance of wiping ink residue is owing to the surface tension of jeting surface, the surface tension and the ink gun of ink change with the relation between the surface tension of liquid.
Therefore, the objective of the invention is to suitably regulation jeting surface, ink and ink gun with the relativeness between the liquid from jeting surface, effectively and reliably to remove the ink residue, realize cleaning fully thus.Therefore, suppress the variation of the surface property of jeting surface, and kept the initial performance that record head had thus.
Therefore, the present invention relates to a kind of method that cleans record head, be used for coming the ink gun surface is cleaned by carrying out wiping operation then by ink gun is offered the surface with liquid, the surface of this ink gun is provided with the jet that therefrom sprays the ink that comprises colorant, it is characterized in that
Adopt F γ s<I γ s condition of F γ s<R γ s simultaneously, wherein the surface tension on ink gun surface is F γ s, and the surface tension of ink is I γ s, and ink gun is R γ s with the surface tension of liquid.
The present invention relates to a kind of ink jet recording device, it comprises and is used for coming device that the ink gun surface is cleaned by carrying out wiping operation then by ink gun is offered the surface with liquid, the surface of this ink gun is provided with the jet that therefrom sprays the ink that comprises colorant, it is characterized in that
Ink gun, ink and the ink gun that uses satisfies F γ s<I γ s condition of F γ s<R γ s simultaneously with liquid, and wherein the surface tension on ink gun surface is F γ s, and the surface tension of ink is I γ s, and ink gun is R γ s with the surface tension of liquid.
Wherein, the surface of ink gun, ink and ink gun satisfy F γ s<I γ s<R γ s with the relation between the surface tension of liquid.
According to the present invention, ink gun is applied on the ink residue on the jeting surface with liquid, thereby ink residue and ink gun are mixed with liquid, and the ink residue is incorporated into ink gun with in the liquid.At this moment, because ink and ink gun are higher than the surface tension of jeting surface with the surface tension of liquid, so with respect to jeting surface, reduced the ink gun that wherein is dissolved with ink residue (dissolved substance of the ink residue) wetability of liquid, and ink gun moves smoothly by wiping operation with liquid thus.
The surface tension of the surface tension<ink by preferably setting up jeting surface<ink gun is with the such relation of surface tension of liquid, compares the ink residue that has than low surface tension with ink gun with liquid and is dissolved in and has higher capillary ink gun with in the liquid.In other words, by allowing the ink residue have higher surface tension, reduced the wetability with respect to jeting surface, and the ink residue move more smoothly by wiping operation, the while is surrounded with liquid by ink gun.
By top method, can from jeting surface, the dissolved substance of ink residue effectively be removed, and the surface property that has suppressed jeting surface changes an initial performance that is had with the head of holding the record, and therefore can keep stable picture quality.
Description of drawings
Figure 1A is a key diagram, demonstrates in the capillary situation that surface tension at ink is higher than jeting surface the behavior of the ink on jeting surface when carrying out wiping by a wiping scraper plate.
Figure 1B is a key diagram, demonstrates the behavior of the ink on jeting surface when carrying out wiping by a wiping scraper plate in the capillary situation that surface tension at ink is higher than jeting surface.
Fig. 2 is a key diagram, demonstrates the behavior of the ink on jeting surface when carrying out wiping by a wiping scraper plate in the capillary situation that surface tension at ink is higher than jeting surface.
Fig. 3 A is a key diagram, demonstrate according to the present invention regulation jeting surface, ink and ink gun with the situation of the relativeness between the surface tension of liquid in when carrying out wiping by a wiping scraper plate ink residue on jeting surface and ink gun with the behavior of liquid.
Fig. 3 B is a key diagram, demonstrate jeting surface, ink and ink gun in regulation according to the present invention with the situation of the relativeness between the surface tension of liquid in the behavior of the ink residue on jeting surface and ink gun usefulness liquid when carrying out wiping by a wiping scraper plate.
Fig. 4 is the perspective schematic view of the major part of the ink-jet printer relevant with one embodiment of the invention.
Fig. 5 is a perspective view, demonstrates a structure embodiment of the record head on the balladeur train of the ink-jet printer that can be installed in Fig. 4.
Fig. 6 is a decomposition diagram, demonstrates a structure embodiment as the head unit of the part of the record head of Fig. 5.
Fig. 7 is the part broken-open perspective view, demonstrates the structure around the jet array of single color on the recording element substrate in being used in the record head of Fig. 6.
Fig. 8 A is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 B is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 C is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 D is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 E is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 F is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 8 G is the key diagram of production stage of the recording element substrate of Fig. 7.
Fig. 9 is a schematic side elevation, demonstrates an embodiment of the cleaning device in the printer that is used in Fig. 4.
Figure 10 is the schematic diagram of operation that is used for the cleaning device of key diagram 5.
Figure 11 A is a key diagram, demonstrates under jeting surface, ink and ink gun do not meet according to the situation of regulation of the present invention with the relativeness between the surface tension of liquid when carrying out wiping by a wiping scraper plate ink residue on jeting surface and ink gun with the behavior or the state of liquid.
Figure 11 B is a key diagram, demonstrates under jeting surface, ink and ink gun do not meet according to the situation of regulation of the present invention with the relativeness between the surface tension of liquid when carrying out wiping by a wiping scraper plate ink residue on jeting surface and ink gun with the behavior or the state of liquid.
Figure 11 C is a key diagram, demonstrates under jeting surface, ink and ink gun do not meet according to the situation of regulation of the present invention with the relativeness between the surface tension of liquid when carrying out wiping by a wiping scraper plate ink residue on jeting surface and ink gun with the behavior or the state of liquid.
The specific embodiment
The present invention is described in detail with reference to these accompanying drawings below.
(basic design of the present invention)
Illustrate that at first the performance of wiping ink residue changes with the relation between the surface tension of liquid according to the surface tension of jeting surface, the surface tension and the ink gun of ink.
Figure 1A, 1B and 2 demonstrate the behavior of the ink on jeting surface when carrying out wiping by a wiping scraper plate in the capillary situation that surface tension at ink is higher than jeting surface.Shown in Figure 1A, be higher than in the capillary situation of jeting surface 11 in the surface tension of ink, ink residue 1104 drops on jeting surface and jeting surface 11 keep relative higher contact angle.Therefore, even when not providing ink gun to use liquid, also can carry out gratifying relatively wiping along moving by wiping scraper plate 9 by the direction shown in the arrow shown in Figure 1B.
But when comprising pigment, high molecular polymer etc. in ink, as shown in Figure 2, the wiping residue 1104 ' of pigment and high molecular polymer can be stayed on the jeting surface 11.Specifically, attached to ink residue 1104 evaporation dryings on the jeting surface 11 time, the wiping residue appears easily.
Therefore, when staying the wiping residue, the pigment and the high molecular polymer that are included in the wiping residue 1104 ' deposit gradually.Then, pigment condenses in the material that is deposited.Therefore, this is accumulated on the jeting surface.By carrying out pigment material (pigment) that wiping will condense in this state once more when peeling off, the pigment material scratch of condensing that jeting surface 11 can have been peeled off with particle diameter of increase.Therefore, the scratch of jeting surface makes the surface property of jeting surface change, thereby causes in some cases jet performance being caused negative effect.
Therefore, use liquid with the ink residue on the dissolving jeting surface, can suppress to occur the shortcoming of ink residue build-up by ink gun is provided.But, as mentioned above, when the macromolecular compound film that is dissolved with liquid by ink gun forms and has the viscosity of increase, be very difficult to carry out wiping by wiping scraper plate 9.And, change the surface property of jeting surface by film, and damaged the jet performance of record head thus.
In order to address these problems, thereby the present invention can remove the ink residue by suitably stipulating jeting surface, ink and ink gun effectively reliably with the relativeness between the surface tension of liquid from jeting surface.Therefore, the inventor finds, change (comprising damage) even when using paint ink, also can remove effectively with the surface property that suppresses jeting surface, can realize sufficient cleaning by satisfying following relation thus attached to the ink residue on the printhead:
F γ s<I γ s, F γ s<R γ s (1) simultaneously
Wherein R γ s is the surface tension of ink gun with liquid, and F γ s is the surface tension of jeting surface, and I γ s is the surface tension of ink.
In addition, the inventor finds the more preferably following relation of regulation:
Fγs<Iγs<Rγs (2)。
Fig. 3 A and 3B demonstrate regulation jeting surface, ink and ink gun as shown in Equation (1) with the situation of the relativeness between the surface tension of liquid in when carrying out wiping by a wiping scraper plate ink residue on jeting surface and ink gun with the behavior of liquid.When satisfying this regulation, both are present on the jeting surface 11 with relative low wetting state as shown in Figure 3A with liquid 16 for ink residue 1104 and ink gun, and ink gun moves in the pushing that is subjected to wiping scraper plate 9 smoothly with liquid 16.When ink gun contacted ink residues 1104 with liquid 16, the ink residue was dissolved in ink gun with in the liquid.In this respect, because ink and ink gun are higher than the surface tension of jeting surface with the surface tension of liquid, the ink gun that then wherein is dissolved with the ink residue reduces with respect to jeting surface with the wetability of liquid, and ink gun moves in the pushing that is subjected to wiping scraper plate 9 smoothly with liquid shown in Fig. 3 B thus.
Specifically, when carrying out regulation as shown in Equation (2), have ink residue than low surface tension with respect to ink gun with liquid and be dissolved in and have higher capillary ink gun with in the liquid.In other words, the ink residue becomes and has higher capillary material, thereby causes having lower wetability with respect to jeting surface, and when surrounding with liquid by ink gun by 9 pushings of wiping scraper plate with motion smoothly.
On the other hand, when not satisfying concerning shown in the formula (1), for example in the situation of I γ s<F γ s, the ink residue trends towards becoming wetting with respect to jeting surface, can not carry out the pushing of wiping scraper plate 9 smoothly thus, and occur the wiping residue as shown in Figure 2 easily.In the situation of R γ s<F γ s, the ink gun that wherein is dissolved with the ink residue with the wiping residue of liquid self since same cause also stay.The shortcoming that is produced when staying these wiping residues as mentioned above.
Satisfy the jeting surface, ink of relation of formula (1) preferred formula (2) and ink gun by suitably regulation as implied above with the relativeness between the surface tension of liquid, can suppress the variation (comprising damage) of the surface property of jeting surface, can realize abundant cleaning.It is to be noted, will describe embodiment more specifically below.
(embodiment of equipment)
Fig. 4 is the perspective schematic view of the major part of the ink-jet printer relevant with one embodiment of this invention.
Shown in ink jet recording device in, balladeur train 100 is fixed on the endless belt 5, and can move along guide shaft 3.Endless belt 5 is wrapped on a pair of belt pulley 503.The driving shaft of sledge drive motor (not shown) is connected one in the belt pulley 503 with that.Therefore, make balladeur train 100 reciprocally carry out main scanning in the figure the left and right directions along guide shaft 3 along with the pivotable drive motor.Removably keeping the balladeur train formula record head 1 of ink tank 410 to be installed on the balladeur train 100.
Fig. 5 is a perspective view, demonstrates a structure embodiment of the record head 1 on the balladeur train 100 that can be installed in Fig. 4.Fig. 6 is a decomposition diagram, demonstrates a structure embodiment as the head unit of the building block of record head 1.
The record head 1 relevant with current embodiment comprises head unit 400 and each ink tank 410 that all stores ink and ink is offered head unit 400 with the jet array that therefrom sprays ink.Record head 1 so is installed on the balladeur train 100, thereby be located at inkjet mouth array surface on the head unit 400 facing to as the paper 6 of recording medium, and top array direction and the direction that is different from the main scanning direction sub scanning direction of the throughput direction of recording medium 6 (for example, as) unanimity.Can be provided with its quantity one group inkjet mouth array corresponding and ink tank 410 with employed ink color quantity.In an illustrated embodiment, be provided with six groups accordingly with six kinds of colors (for example, black (Bk), cyan (C), magenta (M), yellow (Y), nattierblue (PC) and light magenta (PM)).In the record head 1 shown here, prepare the individual ink container 410 that is used for every kind of color, and each can be with respect to head unit 400 installation and removal.
As shown in Figure 6, head unit 400 forms member 470 by recording element substrate 420, first plate 430, wiring plate 440, second plate 450, pan straddle 460 and flow channel and constitutes.Recording element substrate 420 with the jet array that is used for respective color inks is adhesively fixed on by aluminium oxide (Al 2O 3) on first plate 430 made of material.In first plate 430, be formed with the ink supply port 431 that is used for providing ink to recording element substrate 420.Second plate 450 with opening is adhesively fixed on first plate 430 in addition.Second plate 450 is so keeping wiring plate 440, thereby the wiring plate 440 that applies the signal of telecommunication that is used for ink-jet is electrically connected with recording element substrate 420.On the other hand, flow channel is formed member 470 supersonic weldings be connected on the pan straddle 460 that is removably keeping ink tank 410, cross ink tank 410 thus and pass first plate, 430 formation ink flow path (not shown).
Fig. 7 is the part broken-open perspective view, demonstrates the structure around the jet array in single color that is used on the recording element substrate 420 shown in Figure 6.In Fig. 7, label 421 expression heater elements (heater) are used for producing the heat energy that causes film boiling in ink as being used for the energy of ink-jet according to applying of electric current.The matrix 423 that heater 421 is installed thereon is provided with the temperature sensor 428 of the temperature that is used for sensing head unit 400 and is used for making record head or ink keep warm secondary heater (not shown) according to detected temperature.Label 422 expression inkjet mouths, label 426 expression ink flow path walls.Label 425 expression nozzle plates wherein are formed with inkjet mouth 422 under the state facing to each heater.This plate is arranged on the matrix 423, and resin coating layer 427 is arranged between them.And, on the surface of nozzle plate 425 (facing to the jeting surface of recording medium), be provided with desired hydrophobic material.
In current embodiment, be provided with two row heater 421 or jets 422, and heater or jet 422 in each row are that sub scanning direction is offset line-spacing each other half along orientation.In this respect, by arranging 128 heaters or jet 422 with each row of the density of 600dpi, thereby every kind of color ink has realized the resolution ratio of 1200dpi.Then, the structure of recording element substrate that will be corresponding with top six kinds of colors is arranged on first plate 430.
By using Fig. 8 A to Fig. 8 G that the method for making recording element substrate and jeting surface is described.
Fig. 8 A and 8B are respectively the perspective schematic view of recording element substrate 420 and its schematic cross sectional views of cutting open along VIIIB '-VIIIB ' line.A plurality of heaters 421 are arranged on the matrix of being made by silicon etc. 423 (the not shown electrode that applies to heater in electric current etc. that is used for).
Fig. 8 C is a schematic diagram, wherein uses positive photoresist that the ink flow path pattern is set on the matrix shown in Fig. 8 B 423 and forms material 433.Ink flow path form material 433 corresponding to be used to constitute temporary transient storage offer each jet ink common liquid chamber and tell to produce the pattern of the ink flow path of film boiling by heater from common liquid chamber.
Fig. 8 D is a schematic diagram, demonstrates wherein will be formed material 434 by the nozzle that negative photoresist is made and be formed on the ink flow path pattern shown in Fig. 8 C as the hydrophobic material 435 that comprises the negative photoresist of fluorine and siloxane molecule to form state on the material 433.In the current embodiment, spraying oralia 425 is formed by these materials.Can be by using hydrophobic material 435 to come to provide hydrophobic performance as jeting surface according to top mode.Optionally, can have desired surface property by changing to come with the material that nozzle forms combination of materials in this step jeting surface changed into.And, do not need in the situation of hydrophobic performance at jeting surface, can be by not using hydrophobic material but only use the jeting surface that nozzle material forms does not have hydrophobic performance.
Fig. 8 E demonstrates from the state of Fig. 8 D and begins by adopting the photoetch method to form the inkjet mouth 422 and the state of the ink channel of connection with it.Fig. 8 F demonstrates a kind of like this state, and wherein the state from Fig. 8 E begins to form ink supply port 424 by from the rear side of matrix 423 silicon being carried out anisotropic etching, suitably protects jet to form face side etc. simultaneously.Fig. 8 G demonstrates a kind of like this state, and wherein the state from Fig. 8 F begins to finish recording element substrate by elution ink channel formation pattern material 433.The recording element substrate of finishing like this 420 is arranged on first plate 430.In addition, for example on each part, connect and electric installation, and obtain thus in the structure shown in Fig. 5.
With reference to Fig. 4, recording medium 6 is carried off and on along the direction vertical with the scanning direction of balladeur train 100 again.Recording medium 6 supports and is subjected to certain tension force by the pair of rolls subelement (not shown) on upstream side that is located at throughput direction respectively and the downstream, carries in smooth with respect to the inkjet mouth maintenance then.The record on the width corresponding with the arrangement width of the jet of head unit 1 that alternately repeats then to carry out along with the conveying of the motion of balladeur train 100 and recording medium 6 is thus at whole recording medium 6 enterprising line items.Shown equipment is provided with and is used to detect the linear encoder 4 of balladeur train along the movement position of main scanning direction.
Balladeur train 100 stops at original position as required when opening entry or during writing down.Block and comprise below near the maintenance mechanism 7 of the cleaning device described in Fig. 9 is located at original position.Block is supported according to the mode that can rise and descend.In lifting position, block can cover the jeting surface of head unit 1, can or aspirate recovery on non-record operating time over cap surface thus.At record operating time, block can be arranged in the down position to avoid and head unit 1 is interfered, perhaps can spray by receive preparation facing to jeting surface.
Fig. 9 is a schematic side elevation, demonstrates related to the present invention and from the embodiment of the cleaning device seen by the direction shown in the arrow of Fig. 4.
By elastic component for example the wiping scraper plate 9A and the 9B that make such as rubber be fixed on the wiper support 10.Wiper support 10 can be along the left and right directions shown in the figure (direction vertical with the main scanning direction of record head 1, and inkjet mouth is arranged along this direction) motion. Wiping scraper plate 9A and 9B in height differ from one another.Therefore, when the jeting surface 11 of sliding-contact record head 1, the former bending is relatively large, therefore make its sidepiece contact jeting surface 11, and latter's bending is less relatively, therefore makes head portion contact jeting surface 11.
Label 12 expression is used for transmitting the feeding mechanism of ink gun with liquid by making the wiping scraper plate contact with it, and can be wherein ink gun with the form of liquid containing in jar (container).And feeding mechanism can have absorber in the part of contact at least with it, and this absorber accommodates the ink gun liquid of scheduled volume, makes ink gun ooze out with contacting of wiping scraper plate with the liquid basis.In addition, can add agitating device etc. thereon so that obtain the even admixture of ink gun with liquid.Label 14 expression water replanishing devices, it is as keeping the device of ink gun with the performance of liquid.This equipment so is provided with, thereby even is using moisture ink gun also to keep the surface tension scope stipulated by top formula (1) and (2) with liquid extremely changing ink gun when causing water evaporates occurring owing to environment in the situation of liquid.As long as ink gun remains on state given to this invention with liquid, then this supplementary device just needn't be operated.But surface tension can suitably change in the disclosed scope of the present invention or remain in this scope in some desired situations.In fact; can suppose such a case,, for example ink gun is placed on unusual environment with liquid or be placed under the unsuitable condition wherein owing under normal circumstances unexpected thing occurs; ink gun loss of fluid moisture, and the regulation above not having thus to satisfy.In this case, preferably use this ink gun to use liquid to keep under the condition within the scope of the invention by carry out moisturizing with this device 14.
In clean operation, at first,, the wiping scraper plate transmits ink gun liquid by being contacted with feeding mechanism 12 making record head 1 wait in the state in the position of departing from original position or before record head 1 moves to original position.Then, make the position of wiper support 10 shown in turning back in the figure, and record head is arranged in the original position, and make wiper support 10 afterwards again along moving by the direction shown in the arrow.In this motion process, begin relatively long wiping scraper plate 9A and contacts jeting surface 11 at first slidably, and following than short wiping scraper plate 9B relatively and moving.
Figure 10 is the key diagram of this process.Wiping scraper plate 9A bending is relatively large, and therefore its sidepiece (belly) sliding-contact jeting surface 11 with effectively with ink gun with liquid 16 transmission and be applied on the jeting surface 11.Even exist on the jeting surface 11 under the situation of ink residue 1104, with liquid 16 ink residue 1104 is dissolved by applying ink gun.The amount that is applied is preferably in the scope of wiping operation 0.05 to 0.5mg each time.Then, the head portion of wiping scraper plate 9B (edge) contacts jeting surface 11 so that effectively the dissolved substance of ink residue is wiped off in this state.Therefore, record head is cleaned.At this moment, the surface characteristic of wiping scraper plate 9B is set at the surface tension (its wettability with respect to ink is set at the wettability that is higher than jeting surface) that is higher than jeting surface 11.Thus, the dissolved substance of ink residue trends towards moving to wiping scraper plate 9B from jeting surface 11, thereby enables to get on except that the dissolved substance of ink residue from jeting surface effectively.
It is to be noted that because wiping, the dissolved substance of ink residue is attached on the wiping scraper plate 9B.It under the gravity effect along the wiping scraper plate when dirty, the position that can be provided at the wiper support 10 shown in being lower than receives its member.
But, be preferably in be provided for contacting wiping scraper plate 9A and 9B near the feeding mechanism 12 device (sponge, strigil etc.) to receive dissolved substance on one's own initiative from wiping scraper plate or top process, clean wiping scraper plate thus.If ink gun in that wiping scraper plate 9A and 9B are transmitted after being in the state of cleaning, then can be prepared wiping operation next time with liquid immediately.
Keep ink gun to be used to carry out above-mentioned cleaning equally with the structure optimization of the performance of liquid.This is owing to following reason.The material of wiping scraper plate 9A, shape, size and should be so definite with respect to the position of sliding-contact target, thereby along with obtaining desired conveying capacity with feeding mechanism 12 and jeting surface 11 sliding-contacts.In this respect, conveying capacity is for sending the amount of wiping scraper plate to from feeding mechanism 12 and sending the amount of jeting surface 11 from wiping scraper plate 9A to.On the contrary, when the ink gun that is caused by environmental change changes greatly with liquid weight and physical property, can not obtain desired conveying capacity, may occur clean-up performance thus and reduce.
(relation between regulation of the present invention and wiping scraper plate)
In the present invention, be defined in jeting surface, ink and ink gun and satisfy above-mentioned formula (1), the preferred in addition relation that satisfies top formula (2) with the relativeness between the surface tension of liquid.
This makes ink gun can be applied to reliably on the jeting surface 11 with liquid, and mixes with the ink residue and stir.Therefore, can be easy to remove the ink residue of firm attachment on jeting surface etc.And, after having carried out repeatedly wiping operation, also can keep the initial surface property (for example, hydrophobic performance) of jeting surface even this effect makes, and can keep stable record performance for a long time thus.In addition, because even the ink that comprises high molecular polymer in use is when disperseing pigment as colorant or used when comprising dyestuff as the ink of colorant and also can realize the cleaning of record head under the situation that does not stay the wiping residue, so can realize effect of the present invention.Thus, improved the stability of record performance.
Relation between the structure of regulation of the present invention and employed wiping scraper plate has been described here.
The optimum condition of wiping scraper plate at first has gratifying wettability with respect to ink.Secondly, has preferred to a certain extent wettability with liquid, when as shown in Figure 3A and 3B the quantity of wiping scraper plate being set at one, to remove liquid from jeting surface 11 with respect to ink gun.The 3rd condition is used for such situation, wherein used two wiping scraper plates as shown in figure 10, and the wiping scraper plate 9A of front applies ink gun liquid, and the operation of swiping of wiping scraper plate 9B subsequently.That is to say that this is the situation that function is separated.In this case, wiping scraper plate 9A preferably has lower wettability with respect to ink gun with liquid, thereby a large amount of ink guns are stayed on the jeting surface 11 with liquid, and wiping scraper plate 9B preferably has higher wettability with respect to the ink gun that wherein is dissolved with the ink residue with liquid (ink residue mixed solution).
When having used two wiping scraper plates as shown in figure 10, satisfy the regulation of formula (1), need simultaneously only to select and the material of ink gun with the relevant wiping scraper plate 9A of liquid, and the material of the selection wiping scraper plate 9B relevant with ink residue mixed solution.
Simultaneously, when shown in Fig. 3 A and 3B, the quantity of wiping scraper plate being set at 1, make ink residue mixed solution be higher than the surface tension in the independent situation of ink residue and in addition select the material of the wiping scraper plate 9 relevant just enough with ink residue mixed solution with respect to the surface tension of jeting surface by the regulation that satisfies formula (2).In other words, ink residue mixed solution has higher surface tension with comparing in the independent situation of ink residue, thereby causes and compare in the situation of individual ink residue, has bigger surface tension difference with jeting surface.Specifically, become lower, thereby making that ink residue mixed solution is easier moves on jeting surface with respect to the wetting of jeting surface.Therefore, when 9 motions of wiping scraper plate, can be easy to from jeting surface 11, ink residue mixed solution be removed.
In other words, in the present invention, even used therein in the structure of a wiping scraper plate,, make and compare the ink residue that has than low surface tension with ink gun with liquid and be dissolved in and have higher capillary ink gun with in the liquid by the relation of regulation formula (2).Like this, by obtaining to have higher capillary ink residue mixed solution, reduced wetability with respect to jeting surface.Ink residue mixed solution moves in the pushing that is subjected to wiping scraper plate 9 smoothly.Therefore, even when use comprises the ink of pigment, high molecular polymer etc., also can clean fully to jeting surface.In addition, by making the surface property of wiping scraper plate 9 be higher than the surface tension of jeting surface 11 (the feasible wettability that is higher than jeting surface with respect to the wettability of ink), then the dissolved substance of ink residue trends towards from jeting surface 11 to 9 motions of wiping scraper plate.Thus, can from jeting surface the dissolved substance of ink residue be removed effectively.
To illustrate by way of example that below more specific embodiment and comparing embodiment verify effect of the present invention.
(embodiment)
Surface tension
At first will illustrate in the surface tension described in the present description.
By using cotton swab to be applied on the jeting surface and subsequently by being right after state after applying at the wetting testing standard solution (wetting reagent) described in the JIS K6768-1971 (when applying along with cotton swab moves, " hangover " state of wetting reagent) observes wetting reagent down and repel degree, thereby carry out the measurement of the surface tension (surface tension of solid) of jeting surface.This measuring method is right after at wetting reagent judges that wetting reagent is " repulsions " when forming circular drop after applying, and is not perfectly to judge that wetting reagent is " wetting " during circle and then applying after at this drop.The surface tension that is right after the wetting reagent that applied before the wetting reagent that at first is judged as " repulsion " is designated as the surface tension that measured target is a jeting surface.
And use can be from Kyowa Interface Science Co., and the surface tensiometer that LTD obtains " CBVP-A3 " is measured the surface tension of ink and ink gun usefulness liquid.
Employed record head jeting surface, ink and ink gun are as follows with the surface tension of liquid among the embodiment that will describe below.
The surface tension of jeting surface: F γ s=22dyn/cm
The surface tension of ink: I γ s=36 to 40dyn/cm
The ink gun surface tension of liquid: R γ s=37 to 64dyn/cm
The wiping durability test
By using following ink gun to carry out the wiping durability test with liquid and ink and by changing the wiping condition.Here, suppose the environment of practical application, use printer to repeat the operation of 5000 cleaning jeting surfaces continuously in conjunction with the record operation.Afterwards, observe the surface characteristic variation of jeting surface before with recording status afterwards by being evaluated at test.
The main body that is used to assess
Change by recovery system and to produce the main body that is used for assessing the jet printer " PIXUS850i " that can buy from Cannon Inc. as shown in Figure 4.
The record head that is used to assess
The record head that is used to assess is to have the record head that is for example comprised the jeting surface that the negative photoresist of fluorine and siloxane molecule makes by hydrophobic material.The surface tension of its jeting surface is F γ s=22dyn/cm.
The ink that is used to assess
To have shown in the table 1 ink formed attached in the colored bottle position of record head to assess.
Table 1
Figure C20058004518700191
Figure C20058004518700201
(note 1) can be from Kawaken Fine Chemicals Co., the brand name Acetylenol that LTD. has bought
(note 2) can from CABOT bought from dispersed color
(note 3) is by using the dispersible pigment dispersion 1 of following method preparation
With 10 parts of its specific areas is 210m 2/ g and its DBP oil uptake is that the carbon black of 74ml/100g, 20 parts of acid numbers are 200 and weight average molecular weight is in 10% NaOH of 10000 styrene-propene acid copolymer and the aqueous solution and 70 parts of ion exchange waters mix.After mixing, use sand milling to disperse this mixture 1 hour, remove big particle by centrifugal separation method.Subsequently, using the aperture is that the microfilter (can buy from FUFIFILM Corporation) of 3.0 μ m carries out pressure filtration to obtain to comprise the pigment dispersion liquid 1 of resin dispersion type pigment to mixture.The pigment dispersion liquid 1 that is obtained has following physical characteristic value, and solids content is 10%, and the pH value is 10.0, and average grain diameter is 120nm.
Ink gun liquid
Use is at the ink gun liquid shown in the table 2.
Table 2
The component ink gun is with liquid A ink gun liquid B
Glycerine 80% 80%
Water 20% 19.9%
Acetylenol EH (above-mentioned note 1) 0% 0.1%
Surface tension 66dyn/cm 37dyn/cm
The wiping condition
(1) wiping condition (1): use following two wiping scraper plates as shown in figure 10.It is to be noted, drift be from the bottom of wiper to the length on top, and the intrusion amount for from the position that is equal to jeting surface to the height on wiper top.
The first wiping scraper plate (9A is corresponding with the wiping scraper plate, its belly sliding-contact jeting surface)
Material: urethanes, hardness: 75 °, thickness: 0.5mm, width: 9mm
Drift: 6mm, intrusion amount: 1.75mm
The second wiping scraper plate (9B is corresponding with the wiping scraper plate, its edge sliding-contact jeting surface)
Material: urethanes, hardness: 75 °, thickness: 0.5mm, width: 9mm
Drift: 5mm, intrusion amount: 0.6mm
(2) wiping condition (2): use as shown in Figure 4 with next wiping scraper plate.
Material: urethanes, hardness: 75 °, thickness: 0.5mm, width: 9mm
Drift: 7mm, intrusion amount: 1.2mm (belly sliding-contact)
The combination of durability test
Table 3 demonstrates the ink that is used for above-mentioned assessment in each durability test, the combination that ink gun is used liquid and wiping condition.
Table 3
Embodiment tests 123456789 10 11 12
Ink i ii iii i ii iii i ii iii i ii iii
Ink gun liquid A A A B B B A A A B B B
Body
Wiper quantity 222222111111
Assessment result
By under 25 ℃ temperature conditions, observing before durability test and recording status afterwards changes and assesses.At this moment, the nozzle check pattern that is structured in the printer main body is recorded on the special-purpose paper of high-quality to observe the misalignment (deviation) that ink dot forms the position.Adopt following Three Estate to assess.
Zero: obtain gratifying printing, and deviation do not occur in the nozzle check pattern (not having difference) with the print quality that when common ink being used in the main body that does not change printer, is obtained
△: in a part of nozzle check pattern, deviation occurs
*: deviation appears in the whole zone of nozzle check pattern
Table 4
Embodiment tests 123456789 10 11 12
Starting stage 000000000 △ zero △
000000000 △, zero △ after the test
Repeat continuously in the superincumbent in this embodiment combination after No. 5000 the wiper operations, print performance all remains on the level of actual use no problem in all combinations.In other words, not observing substantive image variation does not for example have and sprays and owing to receiving variation or the hydrophobic performance variation that causes attached to a large amount of granules of pigments on the jeting surface.
(comparing embodiment)
Except embodiment jeting surface is as a comparison formed by the nozzle material of negative photoresist rather than is formed by hydrophobic material, by adopting the record head that is used for comparing embodiment that is equal to the record head of using in this embodiment that is used to assess, use and assess with those identical conditions of top embodiment.The surface tension of jeting surface that is used for the record head of comparing embodiment is F γ s=54dyn/cm, does not satisfy the regulation of formula (1) and (2).
The assessment result of comparing embodiment test is as shown in the table 5.
Table 5
Comparing embodiment tests 123456789 10 11 12
Starting stage 000000000 △ zero △
After the test * * * * * * * * * * * *
According to each test result in comparing embodiment, after repeating continuously 5000 wiping operations for the deviation in all combination observation whole zones at nozzle check pattern.And, when the assessment in finishing comparing embodiment is used in the jeting surface of the record head in the comparing embodiment with microscopic examination afterwards, find that its ink inside and ink gun cause the inhomogeneous wetting state of jeting surface with mixtures of liquids.
To use Figure 11 A to 11C to describe the observed result of this phenomenon below.The surface tension that is used for the jeting surface of this observation is F γ s=54dyn/cm, and the surface tension of ink is I γ s=36 to 40dyn/cm, and the surface tension of a liquid is R γ s=66dyn/cm.That is to say that these relations do not satisfy regulation of the present invention, this is the situation of I γ s<F γ s<R γ s.
Figure 11 A is a schematic diagram, wherein carries out wiping by a wiping scraper plate, and ink residue 1104 and ink gun are in wetting state with liquid 16 with respect to jeting surface 11.In this case, wiping scraper plate 9 ink gun with liquid on sliding motion because on jeting surface, have wetting ink gun liquid.Therefore, wiping scraper plate 9 by after form ink gun with the film of liquid.
Figure 11 B demonstrates a kind of like this state, and wherein wiping scraper plate 9 passes through after on being applied to ink gun attached to the ink residue 1104 on the jeting surface 11 with liquid 16.Here, ink residue 1104 has high wettability because its surface tension is lower than the surface tension of jeting surface 11, and with the form that stretches attached on the jeting surface 11.For this reason, be attached with liquid 16 and wiping scraper plate 9 at ink gun on the part of ink residue by the time, ink gun is applied on the ink residue of extension with liquid 16.Therefore, the ink residue and the ink gun of extension are stayed on the jeting surface with liquid.
Figure 11 C demonstrates such state.In this state, ink composition is uneven to be positioned on the jeting surface 11, thereby a large amount of ink composition is positioned at initially and has been attached with on the part of ink residue, and ink gun is positioned on the part of not adhering to the ink residue with liquid component in a large number.If under the state of the uneven distribution that has ink composition around the jet 422, carry out ink ejection operation therein, then the ink of Pen Sheing is adsorbed in the inhomogeneous position around the jet, and can not straightly advance, thereby cause the problem of landing position misalignment.And ink composition form with film on jeting surface of staying on the jeting surface is extended, thereby causes such problem, and promptly the internal performance that jeting surface had converts the performance of ink to.
On the other hand, by using, even when using paint ink, also can clean the jeting surface of record head in the structure shown in the embodiment of the present invention or the embodiment.Therefore, the wiping residue of negative effect can not appear ink ejection operation is had.Therefore, can suppress owing to polymer attached to for example scratch on jeting surface of the jeting surface variation that causes on the jeting surface 11, and can prevent and wiping operation is relevant repeatedly wadding collection dye substance.
The application has required the priority of Japanese patent application No.2004-381749 that submits to based on December 28 in 2004 and the Japanese patent application No.2005-235405 that submitted on August 15th, 2005, and these Japanese patent applications are combined in here as a reference.

Claims (7)

1. method that cleans ink gun, be used for coming the ink gun surface is cleaned by carrying out wiping operation then by ink gun is offered the ink gun surface with liquid, this ink gun surface is provided with the jet that therefrom sprays the ink that comprises colorant, it is characterized in that
Adopt the condition of F γ s<I γ s and F γ s<R γ s simultaneously, wherein the surface tension on ink gun surface is F γ s, and the surface tension of ink is I γ s, and ink gun is R γ s with the surface tension of liquid, and described ink gun is different from described ink with liquid.
2. the method for cleaning ink gun as claimed in claim 1, it is characterized in that, comprise: first step, by wiper with ink gun with liquid be applied to make on the ink gun surface ink gun with liquid be positioned at the lip-deep ink residue of ink gun and mix and stir; Second step is wiped the mixture of ink gun with liquid and ink residue off.
3. the method for cleaning ink gun as claimed in claim 2 is characterized in that being included in and uses first wiper in the first step and use second wiper in second step.
4. as the method for each described cleaning ink gun in the claim 1 to 3, it is characterized in that surface, ink and the ink gun of ink gun satisfies F γ s<I γ s<R γ s with the relation between the surface tension of liquid.
5. as the method for each described cleaning ink gun in the claim 1 to 3, it is characterized in that ink comprises the pigment as colorant.
6. the method for cleaning ink gun as claimed in claim 4 is characterized in that, ink comprises the pigment as colorant.
7. ink jet recording device, it comprises and is used for device that the ink gun surface is cleaned, and this device is suitable for that ink gun is offered the ink gun surface with liquid and carries out wiping operation then, and wherein this ink gun surface is provided with the jet that therefrom sprays the ink that comprises colorant, it is characterized in that
Ink gun, ink and ink gun satisfy the condition of F γ s<I γ s and F γ s<R γ s with liquid, wherein the surface tension on ink gun surface is F γ s, the surface tension of ink is I γ s, and ink gun is R γ s with the surface tension of liquid, and described ink gun is different from described ink with liquid.
CNB2005800451876A 2004-12-28 2005-12-27 The method and the ink jet recording device of cleaning ink gun Expired - Fee Related CN100572074C (en)

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US10599034B2 (en) * 2017-08-21 2020-03-24 Funai Electric Co., Ltd. Method for manufacturing MEMS devices and nano devices with varying degrees of hydrophobicity and hydrophilicity in a composite photoimageable dry film
US11305544B2 (en) 2018-01-31 2022-04-19 Hewlett-Packard Development Company, L.P. Cleaning nozzles of a print apparatus
JP7420575B2 (en) * 2020-02-03 2024-01-23 理想科学工業株式会社 wiper mechanism
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