CN1005716B - Process for preparing supported catalyst system for olefin polymerization - Google Patents

Process for preparing supported catalyst system for olefin polymerization Download PDF

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Publication number
CN1005716B
CN1005716B CN87101423.8A CN87101423A CN1005716B CN 1005716 B CN1005716 B CN 1005716B CN 87101423 A CN87101423 A CN 87101423A CN 1005716 B CN1005716 B CN 1005716B
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alcohol
catalyst system
magnesium halide
titanium
carboxylic acid
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CN87101423.8A
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CN1034548A (en
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蔡世绵
刘焕勤
肖士镜
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Institute of Chemistry CAS
China Petrochemical Corp
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Institute of Chemistry CAS
China Petrochemical Corp
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Abstract

A process for preparing the magnesium halide supported Ti-contained catalyst system used for polymerizing and copolymerizing olefin includes such steps as preparing the uniform solution of halohydrocarbon from magnesium halide, liquid carboxylic acid anhydride and lower alcohol, treating the solution with titanium halide and carboxylic ester to obtain Ti-contained solid catalyst component , and preparing the catalyst system from the organic compound of metals in groups 1-III in periodic table as component (B) and organosilicon compound (C). The catalyst system has the advantages of high activity, strong orientation capability, good resin performance, no environmental pollution and the like. Because the cheap industrial raw material, namely the low-carbon alcohol, is used, the cost is low, the reaction condition is mild, no special requirements on equipment are required, and the method is easy to popularize.

Description

The method for making of the supported catalyst system of olefinic polymerization
The invention relates to the preparation method of the used high-effective carrier catalyst system of olefinic polymerization.
The preparation method of the effective catalyst of olefinic polymerization and relevant technologies had many patent documentations, and current catalyst system preferably should push away GB2111066(or the spy opens clear 58,83006).One of its characteristics are magnesium chloride and alcohol (>C 8) the uniform MgCl of effect generation 2-alcohol adduct solution is used TiCl again 4Obtain containing the crystallization MgCl of titanium chloride etc. after handling with diisobutyl phthalate 2Carried catalyst.This catalyzer has advantages of high catalytic activity, also has very high orientation property simultaneously.But according to said method need under comparatively high temps (130 ℃), to carry out MgCl 2Reaction with alcohol.For lower boiling alcohol,,, do not have other additives and be difficult to and MgCl under existing at normal pressure as ethanol etc. 2In liquid hydrocarbon, react, generate homogeneous solution.The spy opens clear 60,139,707 grades and once used ethanol, Acetyl Chloride 98Min. and MgCl 2Reaction makes catalyzer in inert solvent.But Acetyl Chloride 98Min. is hydrolysis very easily, and operation inconvenience and the catalyzer that makes like this can only be used for vinyl polymerization.The spy opens clear 51-28189 etc. and once used ethanol, ethyl benzoate and MgCl 2, reaction makes catalyst for polymerization of propylene, but because of not making MgCl 2Generate homogeneous solution with ethanol synthesis, therefore the catalyzer that makes has lower catalytic activity.GB2029840A etc. are with MgCl 2Moulding is to reach the purpose of controlling polymers form.Once made ethanol and MgCl 2Reaction, but under elevated pressures, could realize.
Purpose of the present invention makes it under not too high temperature, with anhydrous MgX by adopting the industrial raw material-low-carbon alcohol cheap and easy to get and the mixture of liquid anhydride 2Reaction, in halohydrocarbon, make homogeneous solution, handle through halogenated titanium and carboxylicesters again, obtain titaniferous solid catalytic ingredient (A) with low cost, constitute catalyst system of the present invention jointly with component (B) and component (C), can simplify technology and reduce the cost for preparing the high-effective carrier catalyst system, be convenient to promote suitability for industrialized production.
Preparation method's of the present invention efficient magnesium halide carrier catalyst system contains the solids containing titanium catalyst component (A) of magnesium halide and carboxylicesters; And component (B): periodictable I-III family organometallics; And component (C): silicoorganic compound.Studies show that liquid carboxylic acid's acid anhydride and low-carbon alcohol can generate ester and water, and under certain condition with MgCl 2The complex compound that generates: 2H 2O-MgCl 22RCOOR ' is for being the clear solution of homogeneous, therefore technical characterictic of the present invention be with magnesium halide in halohydrocarbon with liquid carboxylic acid's acid anhydride and low-carbon (LC) (C 1-C 5) mixture reaction of alcohol makes the homogeneous solution of magnesium halide-ester compound halohydrocarbon.This homogeneous solution is handled and is made the solids containing titanium catalyst component (A) that contains magnesium halide and carboxylicesters through the halogenated titanium of liquid state and carboxylicesters again.Concrete steps are: with magnesium halide, it is interior or first with liquid carboxylic acid's acid anhydride that liquid carboxylic acid's acid anhydride, low-carbon alcohol and halohydrocarbon add reactor simultaneously, low-carbon alcohol and halohydrocarbon add reactor, react after 30~60 minutes, add magnesium halide again, temperature of reaction is 40~100 ℃ preferably 60~80 ℃; The mol ratio of magnesium halide and liquid carboxylic acid's acid anhydride is 1: 1~1: 6, preferably 1: 1~1: 2; Magnesium halide is 1: 12~1: 1 with the mol ratio of alcohol, preferably 1: 2~1: 4; Reaction times is 1~6 hour, preferably 2~3 hours.With this homogeneous solution and halogenated titanium or alkoxyl group halogenated titanium-30~-30 ℃ contact after, generate the magnesium halide cenotype of titanium-containing compound, its contact temperature preferably-20~120 ℃ heating and carboxylicesters is handled, and with hexane wash 3-5 time, just obtains solid titanium-containing catalyst component (A).The prepared solid titanium catalyst component of the inventive method (A) has specific surface area 70~250M 2/ g.
The magnesium halide that the present invention adopts is magnesium chloride, magnesium bromide, magnesium iodide and magnesium fluoride.The alcohol that uses is C as straight chain or isomery alcohol 1-C 5Low-carbon alcohol such as methyl alcohol, ethanol, propyl alcohol, Virahol and butanols etc., preferably ethanol.The liquid carboxylic acid's acid anhydride that uses is C as its general formula of fatty acid anhydride 2n(n=1~4); As formic anhydride, diacetyl oxide, propionic anhydride and butyryl oxide etc., preferably diacetyl oxide.Use the mixture and the magnesium halide reaction of liquid carboxylic acid's acid anhydride and alcohol to need in the presence of inert diluent, to carry out.Inert diluent is a halohydrocarbon, mainly is halogenated alkane; As tetracol phenixin, ethylene dichloride, trichloroethane, chloropropane, propylene dichloride, trichloropropane and chlorobutane etc.Halogenated aryl hydrocarbon such as chlorobenzene etc.
Used titanium tetrahalide or the alkoxyl group halogenated titanium general expression of preparation solid titaniferous catalyst component (A) is:
Ti(OR) nX 4-no≤n≤4
X-halogen R-alkyl
As titanium tetrahalide: TiCl 4, TiBr 4; Alkoxyl group halogenated titanium: Ti(OCH 3) Cl 3, Ti(OCH 3) 2CL 2, Ti(OCH 3) 3Cl, Ti(OC 2H 5) Cl 3, Ti(OC 2H 5) 2Cl 2, Ti(OC 2H 5) Cl, Ti(n-OC 4Hg) Cl 3, Ti(n-OC 4H 8) 2Cl 2, Ti(n-OC 4H 9) 3Cl and Ti(OC 2H 5) 2Br 2Deng, TiCl preferably 4, used carboxylicesters is fat or aromatic series unit and multi-carboxylate; As diethyl succinate, dibutyl succinate, adipic acid dibutylester, n-butyl phthalate, diisobutyl phthalate, di-iso-amyl phthalate ethyl benzoate, ethyl anisate, methyl p-methoxybenzoate, ethyl p-ethoxybenzoate etc.; Diisobutyl phthalate preferably.
(B) used in the present invention component be the periodictable I to III family organometallics, mainly be organo-aluminium compound, its general formula is:
R nAlX 3-nR is C in the formula 1-C 18Alkyl, mainly be alkyl, X is that halogen mainly is a chlorine, m=1-3, alkyl aluminum compound commonly used have triethyl aluminum, triisobutyl aluminium, aluminium diethyl monochloride, sesquialter ethyl aluminum chloride and ethyl aluminum dichloride etc.When polymerization, the consumption of aluminum alkyls is that the mol ratio of the titanium in aluminium and the solid catalysis group (A) is 3-1000; 50-200 preferably.
(C) used in the present invention component is organic silicide, and its general expression is:
Si(OR 1nR &lt;math><msup><mi>R</mi><msub><mi>2</mi></msup><mi>4-n</mi></msub></math> N=1-3 in the formula, R 1And R 2Be alkyl identical or inequality, dimethyldimethoxysil,ne, trimethylammonium methoxy silane, Union carbide A-162, dimethoxydiphenylsilane, phenyl triethoxysilane etc.When polymerization, the consumption of organic silicide is that the mol ratio of Siliciumatom and aluminium atom in component (B) in the component (C) is 0.01 to 2; Preferably 0.03 to 0.8.
Adopt the prepared catalyst system of the inventive method to be used for the equal polymerization of alkene polymerization together; Solvent polymeric and mass polymerization, its salient features: as catalytic activity, degree of orientation, apparent density etc. except that with present similar catalyst system preferably quite, contrast existing preparation method and also have following advantage:
1, with C 1-C 5Low-carbon alcohol be that one of main raw material prepares catalyst component of the present invention (A), especially adopt to be easy to get and cheap industry anhydrous ethanol, reduced the cost of raw material significantly.
2, in preparation method's technological process of the present invention, the mixture reaction of magnesium halide and liquid fat acid anhydrides and alcohol and year titanium are handled each step and are all carried out at a lower temperature, have reduced energy consumption, can save energy.
3, preparation method of the present invention, the processing condition gentleness, the non-corrosiveness raw material does not have special harsh requirement to equipment, does not have unhappy gas in process of production and produces, and is free from environmental pollution, so the plant factor height, improved operational condition greatly, helps carrying out production strictly in line with rules and regulations.
4, MgCl among the preparation method of the present invention 2The what is called that-ester compound homogeneous solution and titanium compound need add when reacting in no instance helps and analyses agent, can obtain titaniferous solid catalytic ingredient (A).
The preparation method of high-effective carrier catalyst system of the present invention, owing to have an above-mentioned outstanding feature: raw material, cost of equipment is low, and less investment does not have corrosion and free from environmental pollution, easy to operately is easy to promote suitability for industrialized production.
The preparation of example 1, solid titanium-containing catalyst component (A)
Anhydrous MgCl 25 grams (52.5 mmole), 6.20 milliliters of dehydrated alcohols (105.0 mmole), the 1.2-ethylene dichloride of diacetyl oxide 5.85 milliliters (62.0 mmole) and 25 milliliters is chilled to room temperature at 80 ℃ of reactions formation in 2.5 hours homogeneous solution.This solution was added to 180 milliliters of TiCl that keep-20 ℃ in 45 minutes 4In.Slowly be warming up to 100 ℃, add diisobutyl phthalate 3.0 milliliters (11.0 mmoles) and handle after 2 hours, discharge reaction solution, use TiCl 4Wash once, then wash 5 times with dry hexane.Suspension vacuum-drying is got titaniferous solid catalytic ingredient (A): Ti 2.3%, and Mg 17.1%, and Cl 71.0%, diisobutyl phthalate 4.8% and ethyl acetate 2.0%.
Solvent polymeric
Abundant metathetical volume is in 2 liters the autoclave with propylene in (3~5 times) back of finding time repeatedly, add 1 liter of dry hexane (industry), triethyl aluminum 3 mmoles, solid titanium-containing catalyst component (A) 0.02 mmole of dimethoxydiphenylsilane 0.25 mmole and above-mentioned preparation (calculating with titanium) and hydrogenation are to P N=0.3kg/cm 2Feed propylene and keep 7Kg/cm 2,, get polypropylene 460 grams 70 ℃ of following polymerizations 2 hours.
Catalytic activity 46(myriagram pp/ restrains titanium)
Polypropylene congruence normality 97.2%
Polypropylene melt index 5.7(gram/10 minutes)
Polypropylene apparent density 0.41(grams per milliliter)
Example 2-3
Utilize the solid titanium-containing catalyst component (A) of example 1, polymerization temperature is become 60 ℃ and 80 ℃ of other conditions with example 1, its result lists table 1 in.
Table 1 is annotated: pp is a polypropylene
The active congruent normality apparent density melting index of real polymerization temperature
Example (℃) (myriagram pp/ restrains titanium) (%) (grams per milliliter) (restraining/10 minutes)
1 70 45 97.2 0.41 5.7
2 60 35 96.8 0.41 3.9
3 80 42 97.0 0.36 15
Example 4-5
Utilize the solid titanium-containing catalyst group (A) of example 1, with Al(C 2H 5) 3Consumption changes 4 mmoles and 2 mmoles into, and other conditions are with example 1, and its result lists table 2 in
Table 2
Real Al(C 2H 5) 3Active congruent normality apparent density melting index
Example (mmole number) (myriagram pp/ restrains titanium) (%) (grams per milliliter) (restraining/10 minutes)
4 4 60 96.6 0.40 4.6
5 2 42 97.0 0.39 5.2
The preparation of example 6. solid titanium-containing catalyst components (A)
Anhydrous MgCl 25 grams (52.5 mmole), 6.20 milliliters of dehydrated alcohols (105.0 mmole), diacetyl oxide 5.85 milliliters (62.0 mmoles) and 25 milliliters of 1.2-ethylene dichloride formed homogeneous solution in 2.5 hours 80 ℃ of reactions, were chilled to room temperature.This solution was added to 180 milliliters in 45 minutes ,-20 ℃ TiCl 4In, slowly being warming up to 100 ℃ and adding 3.0 milliliters of diisobutyl phthalates (11.0 mmole) and handle after 2 hours and discharge reaction solution, solid product is with 17* milliliter TiCl 4Handled 2 hours at 100 ℃ with the mixture of 5 milliliters of toluene.Heat filtering is collected solid product, earlier with 30 milliliters of TiCl 4Wash once, then wash 5 times with dry hexane.Suspension vacuum-drying is got titaniferous solid catalytic ingredient (A): Ti 2.1%, and Mg 17.6%, and Cl 54.0%, diisobutyl phthalate 20.4% and ethyl acetate 2.3%.
Polymerization is as follows with example 1 its result:
Catalytic activity 520,000 (gram pp/ gram titanium), congruent normality 94.7%, melting index 21.2(gram/10 minutes), apparent density 0.37(grams per milliliter)
The preparation of example 7 solid titanium-containing catalyst components (A)
Anhydrous MgCl 25 grams (52.5 mmole), 6.20 milliliters of (105.0 mmole) diacetyl oxides of dehydrated alcohol 5.85 milliliters (62 mmoles) and 25 milliliters of 1.2-ethylene dichloride formed homogeneous solution in 2.5 hours 80 ℃ of reactions, were chilled to room temperature.This solution was added to 180 milliliters 5 ℃ TiCl in 45 minutes 4In, slowly be warming up to 100 ℃, add diisobutyl phthalate 3.0 milliliters (11.0 mmoles) and handle discharge reaction solution TiCl after 2 hours 4100 ℃ of re-treatments once.Heat filtering is collected solid product, earlier with 30 milliliters of TiCl 4Wash once, then wash 5 times with dry hexane.Suspension vacuum-drying is got titaniferous solid catalytic ingredient (A).* the method for closing is with example 1, and the following active 48 myriagram pp/ of its result restrain titanium, congruent normality 96* apparent density 0.38(grams per milliliter), melting index 1.9(gram/10 minutes)
The preparation of example 8 solid titanium-containing catalyst components (A)
Anhydrous MgCl gram (52.5 mmole), 6.20 milliliters of dehydrated alcohols (105.2 mmole), diacetyl oxide 5.85 milliliters (62.0 mmoles) and 25 milliliters of 1.2-ethylene dichloride formed homogeneous solution in 2 hours 80 ℃ of reactions, were chilled to room temperature.This liquid was added drop-wise to 160 milliliters of TiCl that remain on-20 ℃ in 45 minutes 4In the mixed solution of 20 milliliters of toluene, slowly be warming up to 100 ℃, the diisobutyl phthalate that adds 3.0 milliliters (11.0 mmoles) handles that discharge after 2 hours should anti-liquid.Re-treatment once under these conditions.Wash five times with Ganji's alkane, suspension vacuum-drying is got titaniferous solid catalysis component (A).Polymerization process is with example 1.Its result is as follows: active 46(myriagram pp/ gram titanium), congruent normality 94.7%, apparent density 0.38(grams per milliliter) and melting index 21.2(restrain/10 minutes)
The preparation of example 9 solid titanium-containing catalyst parts (A)
With the dehydrated alcohol of 9.6 milliliters of (105.0 mmole) propyl carbinols replacements in example 1, other conditions are with example 1.Its result is as follows: active 33 myriagram pp/ gram titanium, congruent normality 96.2%, apparent density 0.24 grams per milliliter and melting index 0.1(gram/10 minutes)
The preparation of example 10 solid titanium-containing catalyst components (A)
Dehydrated alcohol with 3.1 milliliters (52.5 mmoles) replaces 6.20 milliliters of (105.0 mmole) dehydrated alcohols in the example 1, and other condition is with 1.Its result is as follows.
Active 20(myriagram pp/ gram titanium), congruent normality 98.0%, apparent density 0.35(grams per milliliter) and melting index 3.9(restrain/10 minutes)
The preparation of example 11 solid titanium-containing catalyst components (A)
With the diacetyl oxide in the propionic anhydride replacement example 1 of 8 milliliters (62.0 mmoles), other conditions are with example 1, and its result is as follows:
Active 35(myriagram pp/ gram titanium), congruent normality 96.2%, apparent density 0.37(grams per milliliter) and melting index 2.9(restrain/10 minutes)
Example 12 mass polymerizations
Abundant metathetical volume is in the autoclave of 5 liters with propylene in (3-5 time) back finding time repeatedly, add 3 liter liquid propenes, add 4 moles of triethyl aluminums more successively, solid titanium-containing catalyst component (A) 0.02 mmole in dimethoxydiphenylsilane 0.25 mmole and the example 1 (calculating) with titanium.Be warming up to 70 ℃, polymerization 2 hours, its result is as follows:
Catalytic activity 153(myriagram pp)/the gram titanium
Polypropylene congruence normality 97.4%
Polypropylene apparent density 0.41(grams per milliliter)
Polypropylene melt index 5.2(gram/10 minutes)

Claims (15)

1, a kind of preparation method who is used for the supported catalyst system of olefinic polymerization, described catalyst system contains (A), (B), (C) three components:
(A) being is the titaniferous of carrier and the solid catalytic ingredient of carboxylicesters with the magnesium halide, and the titanium compound general formula is Ti(OR) nX 1-n, wherein R is an alkyl, X is a halogen, 0≤n≤4;
(B) be that I mainly is an alkylaluminium cpd to III family organometallic compound in the periodic table of elements, its general formula is: R*ALX 3-nWherein R is C 1-C 18Alkyl, X is a halogen, m=1~3
(C) be silicoorganic compound, its general formula is
Si(OR 1n &lt;math><msup><mi>R</mi><msub><mi>2</mi></msup><mi>4-n</mi></msub></math> N=1~3 R 1And R 2Be alkyl identical or inequality.
Use MgCl 2In hydrocarbon, react the generation homogeneous solution with alcohol, use TiCl again 4Make (A) component after handling with carboxylicesters, it is characterized in that
(1.1) by magnesium halide in halohydrocarbon with liquid carboxylic acid's acid anhydride and C 1~C 5Any pure mixture reaction form the homogeneous solution of magnesium halide one ester compound halohydrocarbon, its temperature of reaction is 40~100 ℃, optimal reaction temperature is 60~80 ℃,
(1.2) then magnesium halide one ester compound halohydrocarbon homogeneous solution is contacted at-30~+ 30 ℃ with titanium tetrahalide, be preferably in-20~+ 15 ℃, heat down and handle with carboxylicesters at 60~120 ℃ again, optimum treatmenting temperature is 100~110 ℃,
(1.3) mole ratio of magnesium halide and liquid carboxylic acid's acid anhydride is 1: 1~1: 6, and optimum proportion is 1: 1~1: 2,
(1.4) magnesium halide is 1: 12~1: 1 with the mole ratio of alcohol, and optimum proportion is 1: 2~1: 4,
(1.5) reaction times is 1~6 hour, preferably 2~3 hours,
2, catalyst system preparation method as claimed in claim 1 is characterized in that described liquid carboxylic acid's acid anhydride is formic anhydride, diacetyl oxide, propionic anhydride and butyryl oxide.
3, catalyst system preparation method as claimed in claim 1 is characterized in that preferably diacetyl oxide of described liquid carboxylic acid's acid anhydride.
4, catalyst system preparation method as claimed in claim 1 is characterized in that described C 1~C 5Alcohol be straight chain alcohol or isomery alcohol, they are methyl alcohol, ethanol, propyl alcohol, butanols and isopropylcarbinol.
5, catalyst system preparation method as claimed in claim 1 is characterized in that described C 1~C 5Alcohol be straight chain alcohol or isomery alcohol, preferably ethanol.
CN87101423.8A 1987-11-20 1987-11-20 Process for preparing supported catalyst system for olefin polymerization Expired CN1005716B (en)

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Publication number Priority date Publication date Assignee Title
WO2004005360A2 (en) * 2002-07-09 2004-01-15 Basell Polyolefine Gmbh Catalyst system for the polymerization of olefins
CN100390206C (en) * 2005-02-02 2008-05-28 北京金鼎科化工科技有限公司 Catalyst active constituent and catalyst containing same
KR102292650B1 (en) 2016-08-19 2021-08-23 인스티튜트 오브 케미스트리, 차이니즈 아카데미 오브 사이언시즈 Ultra-high molecular weight, ultra-fine particle size polyethylene, preparation method therefor and use thereof

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