CN100560256C - Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method - Google Patents

Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method Download PDF

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CN100560256C
CN100560256C CNB2006100251791A CN200610025179A CN100560256C CN 100560256 C CN100560256 C CN 100560256C CN B2006100251791 A CNB2006100251791 A CN B2006100251791A CN 200610025179 A CN200610025179 A CN 200610025179A CN 100560256 C CN100560256 C CN 100560256C
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roller surface
coating
continuous casting
crystallization
line control
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CN101045258A (en
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张俊宝
崔健
方园
宋洪伟
沈文珍
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The present invention relates to the continuous casting technology of metallurgy industry, relate in particular to thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, also relate to metal cold spraying attachment technique.A kind of thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, it is characterized in that: adopt cold air power spraying and coating method, Compressed Gas is carried metal particle with supersonic speed bump crystallizer crystal roller surface, metal particle forms bonding at crystal roller surface, the metal line of spray tip ejection forms a coating band around crystal roller surface owing to the crystallization roller rotates, along with moving on the whole surface of crystallization roller or a certain local tool coating band at regular intervals that forms of spray gun, reciprocation between the pattern of single coating band and the adjacent coating band realizes the On-line Control to the crystal roller surface texture structure.The present invention is the degree of depth of crystallization control roller superficial makings and the pattern of superficial makings immediately, improves the uniformity of crystallization roller cooling.

Description

Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method
(1) technical field
The present invention relates to the continuous casting technology of metallurgy industry, relate in particular to thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, also relate to metal cold spraying attachment technique.
(2) background technology
Thin strap continuous casting is that liquid metal passes through the crystallization roller of placement at a high speed, and is frozen into the thick Cast Strip of 1-5mm under the effect of roll-force.The crystallization roller is the critical component in the continuously casting thin metal strips equipment, and the crystallization roll structure is mainly by inside and outside roller, formations such as left and right axle and water inlet pipe, its mainly act on be with molten metal fast cooling cool off uniformly.This requires crystallization roller material to have: good thermal conductivity; High strength and high rigidity; The thermal shock resistance of anti-rapid heat cycle; The fatigue behaviour of heat-resisting alternation.The crystallization roller mostly adopts copper-chromium-Zirconium alloy material manufacturing, the job requirement of molten steel crystallization roller is in a short period of time the roller surface to be chilled to 400~500 ℃ of temperature ranges up to 1500 ℃ of temperature, in the metallic crystal process, apply certain roll-force, bear the wearing and tearing of the etch of liquid metal and steel plate, band simultaneously.Crystallizer, roller one side contact with molten metal; The crystallization roller shell directly contacts with molten metal, the softening point of copper alloy is about 600 ℃, hardness is low relatively simultaneously, under the effect of roll-force, or when abnormal conditions occurring in producing, local softening, distortion, crackle even damage taking place easily, influence cast panel, band plate type and surface quality, increases production cost.The effective ways that address the above problem are at metals such as the surface of crystallization roller plating one deck wear-resisting Ni, Cr, Co.This technology is extensive use in traditional crystallizer.Behind overlay coating, wearability can improve, but has reduced the capacity of heat transmission of crystallization roller simultaneously.Therefore different with conventional continuous casting is thin strap continuous casting requires the heat-transfer capability of crystallization roller very high because metal must all solidify in the molten bath that the crystallization roller forms.
The key request of thin band continuous casting crystallization roller cooling is to guarantee fast and cooling uniformly, guarantees the carrying out of continuous casting and the surface quality of Cast Strip.Therefore proposed crystal roller surface is carried out coarse processing, formed certain texture, conducted, thereby the control process of setting is realized evenly cooling, is one of key technology of thin strap continuous casting to control heat.Existingly crystal roller surface is carried out the technology that roughness handles be: at the wear-resisting coat of metal of crystal roller surface plating one deck, the surface treatment of coating becomes the V-type trough, promptly trough be shaped as pointed, when molten steel and surface when contacting, molten steel can not be full of, and forms air gap between molten steel and trough.Because the thermal conductivity of gas well below the thermal conductivity of copper, forms the control to cooling velocity.Patent CN 2582783Y has improved the section configuration that crystal roller surface spins reason, is processed into lower edge shaped form or trapezoidal, reduces the thickness of air gap, when keeping evenly cooling, improves the thermal conductivity of crystallization roller.
But, because the crystallization roller in the course of the work except the requirement of at a high speed cooling, also is subjected to the effect of roll-force and the etch of molten steel.Under multiple action, crystal roller surface can wear and tear, and superficial makings in use rapidly disappears, and loses the control to cooling velocity.In addition, because the crystallization roller in use is easy to take place the adhesion of liquid metal, generally needing increases a roll surface cleaning plant, but the cleaning of roll surface is also formed wearing and tearing.The degree of depth of superficial makings is generally about 100 μ m, is 500 μ m to the maximum.The speed that polishes in the use is very fast.In case this thing happens, can influence the even cooling performance of crystallization roller.
At present, the method for recovering superficial makings is for shutting down, and changeing the crystallization roller carries out again coating and carry out texture regeneration machining processes, and this will influence the operating efficiency of crystallization roller.
(3) summary of the invention
The object of the present invention is to provide a kind of thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, this On-Line Control Method is to carry out online processing in the work of crystallization roller, thickness and texture pattern to coating are controlled, the degree of depth of instant crystallization control roller superficial makings and the pattern of superficial makings improve the uniformity of crystallization roller cooling.
The present invention is achieved in that a kind of thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, it is characterized in that: adopt cold air power spraying and coating method, Compressed Gas is carried metal particle with supersonic speed bump crystallizer crystal roller surface, metal particle forms bonding at crystal roller surface, the metal line of spray tip ejection forms a coating band around crystal roller surface owing to the crystallization roller rotates, along with moving on the whole surface of crystallization roller or a certain local tool coating band at regular intervals that forms of spray gun, reciprocation between the pattern of single coating band and the adjacent coating band realizes the On-line Control to the crystal roller surface texture structure.
Cold air power spraying and coating under the crystallization roll working state, is carried out in the described metal bath outside that forms at two crystallization rollers.
Described cold air power spraying and coating with the metal particle composition is: the material of crystallization roller matrix, or: copper or copper alloy, chromium or evanohm, titanium or titanium alloy or nickel or nickel alloy, or: the mixed-powder of above-mentioned alloy.
Used driving gas is nitrogen, helium, argon gas, hydrogen or its mist in the above-mentioned cold air power spraying and coating method.
The generation of described crystal roller surface pattern is single spray gun mobile working, or many spray guns mobile working.
Described crystallization roller coating surface is handled many perpendicular textures that form, and the texture section configuration is sinusoidal, Gaussian curve shape or normal distribution curve shape.
Described crystallization roller coating comprises basic coating and texture coating, and the coating bandwidth that forms by the control spraying overlaps two adjacent coating bands, forms the coating that existing texture has the basis again.
The present invention compares with prior art, and its beneficial effect is:
1. can realize the On-line Control of crystal roller surface pattern.The present invention implements cold air power spraying and coating at crystallization roller metal bath with exterior domain, because each spray gun of cold air power spraying and coating is that a branch of metal particle stream acts on crystal roller surface, coating band of bonding one-tenth, the rotation the during work of crystallization roller forms a coating band around crystal roller surface simultaneously.Along with spray gun move on the whole surface of crystallization roller or a certain local formation has a determining deviation coating band, realize On-line Control to the crystal roller surface texture structure.Spray gun can carry out the portable spraying of single rifle, also can carry out portable spraying of multiple gun or fixed spraying.The crystal roller surface pattern all adopts the method for machining in the prior art, needs dismounting crystallization roller, processes the texture of geometry in particular on lathe at crystallization roller body surface.
2. can realize multiple crystal roller surface texture structure.The structure, density and the composition that comprise texture, can form textures such as sinusoidal, gaussian-shape shaped form or normal distribution curve shape, and the width of texture, height and density all can be regulated, and can also form the composite construction texture of heterogeneity and heterogeneity transition.
3. can form certain thickness substrate coating.By the control that sprays the coating bandwidth that forms two adjacent coating bands are overlapped, form the double effects that there is basic coating again in an existing texture.
4. to crystallization roller not damaged.The present invention is at the temperature deposit repair layer well below melting point metal, and matrix is not had heat affecting, guarantees the even performance of heat conduction of crystallizer, crystallization roller.
5. the thickness of coating can be regulated.Can realize different textures and thickness of coating by regulating spray time.
6. disposed of in its entirety can be realized, also Local treatment can be carried out.According to the requirement difference of production technology and product quality, can make disposed of in its entirety to the outer surface of crystallization roller, also can handle crystallization roller part according to the state of wear in producing.
7. can carry out the portable control of single rifle, also can carry out the portable or fixed control of multiple gun.Simple to operate.
8. the material category that forms texture is many.The material that the present invention uses can be in full accord with the material of molten steel crystallization roller, also can be different; Can be copper or copper alloy, chromium or evanohm, nickel or nickel alloy and titanium or titanium alloy etc.; With the compound and/or mixed-powder that comprises above-mentioned alloy.Guarantee the heat conductivility of crystallizer, crystallization roller.
9. the superficial makings formation speed is fast.By control powder sending quantity and selection spray gun number, can in crystallization roller running one-period, finish the generation of the whole superficial makings of crystallization.
10. prevent the crystal roller surface oxidation.What driving gas of the present invention adopted is nitrogen, helium, argon gas, hydrogen and mist thereof, can form sealing gland to the crystallization roller, prevents the crystal roller surface oxidation.When adding small quantity of hydrogen in the driving gas, form the anti-oxidation of reducing atmosphere and improve and soak into the angle, help improving strip quality.
11. thin strap continuous casting is played auxiliary cooling effect.Surface topography On-line Control technology of the present invention has adopted high pressure compressed inert gas driving under the room temperature, and the high velocity air that high pressure compressed gas forms produces auxiliary cooling effect to crystal roller surface, has improved the operating efficiency of crystallization roller.
(4) description of drawings
Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method
The invention will be further described below in conjunction with the drawings and specific embodiments.
Fig. 1 is the spray gun position view of thin belt continuous casting crystal roller surface texture pattern On-Line Control Method of the present invention;
Fig. 2 is a crystal roller surface texture pattern On-Line Control Method schematic diagram of the present invention;
Fig. 3 is crystal roller surface texture generating principle figure;
Fig. 4 is crystal roller surface texture cooling control principle figure;
Fig. 5 is a kind of form schematic diagram of crystal roller surface texture appearance structure of the present invention;
Fig. 6 is the another kind of form schematic diagram of crystal roller surface texture appearance structure of the present invention.
Among the figure: 1 crystallization roller, 2 metal baths, 3 spray guns, 4 Cast Strips, 5 deflector rolls, 6 laminar cooling systems, 7 coiling machines, 8 coating bands, 9 untreatment surfaces, 10 supersonic flows, 11 air gaps, 12 metal Cast Strips.
(5) specific embodiment
Referring to Fig. 1, a kind of thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, adopt cold air power spraying and coating method, Compressed Gas is carried metal particle with supersonic speed bump crystallizer crystallization roller 1 surface, the position of spray gun 3 is in the outside of the metal bath 2 of two crystallization rollers, 1 formation.Under the duty of crystallization roller 1, can carry out on-line spray.In strip casting process, two crystallization rollers 1 rotate relatively, metal bath 2 of middle formation.The needed cold air power spraying and coating spray gun 3 of control method of the present invention can be installed in any zone beyond metal bath 2, spray gun 3 can not form thin strap continuous casting technology and hinder, and can not impact Cast Strip 4, deflector roll 5, laminar cooling system 6 and coiling machine 7 yet.
The principle of crystal roller surface texture pattern On-Line Control Method of the present invention.The present invention adopts cold air power spraying and coating, be that high pressure compressed gas drives the minute metallic particle with sufficiently high hypersonic velocity bump crystallization roller 1 surface, enough distortion take place and are bonded in and form new surface on the surface of crystallization roller 1 in the minute metallic particle, and form texture.
The metal particle composition that cold spraying is adopted can be the material of crystallization roller matrix, also can be copper (comprising copper alloy), chromium (comprising evanohm), titanium (comprising titanium alloy) and nickel (comprising nickel alloy) etc., or the compound and/or mixed-powder of above-mentioned alloy.The diameter range of particulate is 1 μ m~200 μ m, is preferably 1 μ m~100 μ m.Driving gas can be nitrogen, helium, argon gas, hydrogen and mist thereof; Gas pressure is 1.0MPa to 5.0MPa.Particulate quickens to reach more than enough hypersonic velocitys by nozzle, enough distortion can take place and is bonded in crystal roller surface.
Referring to Fig. 2, the realization of crystal roller surface texture pattern On-Line Control Method of the present invention, its principle is: the On-line Control of utilizing the combination realization crystal roller surface texture structure of cold air power spraying and coating and crystallization roller 1 duty.Implement cold air power spraying and coating at crystallization roller metal bath 2 with exterior domain, form a branch of metal particle stream by each spray gun 3 of cold air power spraying and coating and act on crystallization roller 1 surface, coating band 8 of bonding one-tenth is owing to the 1 work rotation of crystallization roller forms a coating band 8 around crystal roller surface.Along with spray gun 3 move on crystallization roller 1 whole surface or a certain local formation has a determining deviation coating band 8, the reciprocation between the pattern of single coating band 8 and the adjacent coating band 8 realizes the On-line Control to crystallization roller 1 surface texture structure.Single spray gun 3 portable sprayings can be carried out, also many spray gun 3 portable spraying or fixed sprayings can be carried out.By moving of spray gun 3 crystallization roller 1 untreatment surface 9 is carried out the control of superficial makings pattern, thereby reach the whole control of crystal roller surface.
Referring to Fig. 3, the generation of crystal roller surface texture.Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method of the present invention, be based on the aerodynamic force spraying technology, utilize gases at high pressure to carry metallic particles and enter high velocity air, produce supersonic flow 10 by convergent-divergent pipe (superonic flow nozzzle) in spray gun 3 outlets, metallic particles 10 clashes into crystallization roller 1 matrix under solid-state fully after superonic flow nozzzle quickens, produce bigger plastic deformation and be deposited on crystallization roller 1 matrix surface formation adhesion, formed coated tape 8.
By control spray gun 3 numbers, single rifle powder sending quantity, muzzle 3 and parameters such as crystallization roller 1 surface distance, spray gun 3 translational speeds, muzzle diameter, can crystallization control roller 1 superficial makings at the distribution density of crystallization roller 1 body of roll, spacing, cross sectional shape and size that can the control surface texture, the thickness of coating 8; Can disposed of in its entirety, also can Local treatment.Can form textures such as sinusoidal, gaussian-shape shaped form or normal distribution curve shape, referring to Fig. 5, Fig. 6.Superficial makings is of a size of: degree of depth h is 20~500 μ m, is preferably 20~150 μ m; Width w is 150~600 μ m, is preferably 150~400 μ m.By the control that sprays coating band 8 width that form two adjacent coating bands are overlapped, form the double effects that there is basic coating again in an existing texture.The thickness of basis coating is 0.2mm~2mm, is preferably 0.2mm~0.6mm.Can form the composite construction texture of heterogeneity and heterogeneity transition.
In addition when the metal of casting different; can be under the situation of not dismantling the crystallization roller, original position is carried out the texture control operation, needn't shut down and dismantle the work that the crystallization roller carries out again coating; and can carry out the preparation and the texture control of the multiple coat of metal, improved operating efficiency.
Referring to Fig. 4, the principle of crystal roller surface texture cooling control of the present invention.Between Cast Strip metal 12 and crystallization roller 1 alloy material because the effect of interfacial tension, part is wetting, under phase syncrystallization roller 1 alloy material and identical Cast Strip metal 12 member conditions, Cast Strip metal 12 is identical with interfacial tension between the crystallization roller 1, that is: angle of wetting θ is identical.Under identical angle of wetting θ condition,, can obtain the air gap 11 of different-thickness d by control to texture width w and texture height h.Liquid metal can form at the trough place and be full of or approaching being full of.Air gap 11 cooling velocities that thickness is little are big, and big air gap 11 cooling velocities of thickness are little.Thereby realize the cooling control of different materials, and the requirement that reaches the zones of different different cooling.When the metal of casting different, can change the shape of the curve of crystallization roller 1 superficial makings, thereby adapt to the requirement of its cooling control.And these changes the present invention all can realize in line process.
Control method of the present invention is handled the back at crystallization roller coating surface and is formed many perpendicular textures, and the texture section configuration is sinusoidal, Gaussian curve shape or normal distribution curve shape, and the shape of texture can be that rule also can be irregular.According to the requirement difference of production and product quality, crystal roller surface is also different in the distribution density of the crystallization body of roll.
Embodiment 1
Online preparation yellow gold texture.Spraying AgCu alloy, technology: single rifle spraying, mean particle dia is 60-80 μ m, spray distance 20mm, gas pressure 2.5MPa, gas temperature room temperature; Driving gas is a nitrogen.
Preparation sine curve texture, degree of depth h is 150 μ m, width w is 400 μ m.Surface texture structure form schematic diagram is seen Fig. 5.
When the casting metal close with crystallization roller material, copper alloy etc. for example can form at the trough place and is full of or near being full of the raising cooldown rate.
Embodiment 2
Online preparation nickel alloy texture.Spraying nickel, technology: the spraying of three rifles, mean particle dia is 30-40 μ m, spray distance 20mm, gas pressure 3.0MPa, gas temperature room temperature; Driving gas is nitrogen and helium mix gas.
Preparation Gaussian curve texture, degree of depth h is 50 μ m, width w is 200 μ m.Surface texture structure form schematic diagram is seen Fig. 6.
When the casting molten steel, can be full of or approaching being full of in the formation of trough place, improve cooldown rate.
Embodiment 3
Online preparation evanohm texture.Technology: single rifle spraying, mean particle dia is 5-15 μ m, spray distance 20mm, gas pressure 4.5MPa, gas temperature room temperature; Driving gas is the mist of nitrogen and helium.Preparation sine curve texture, degree of depth h is 20 μ m, width w is 150 μ m.Cooling water water inlet place design texture density at crystallization roller two ends is little, and is big in crystallization middle part design texture density.Realize the even cooling in the casting cycle.
Embodiment 4
Online preparation titanium alloy texture.Technology: single rifle spraying, mean particle dia is 50-60 μ m, spray distance 20mm, gas pressure 3.0MPa, gas temperature room temperature; Driving gas is the mist of argon gas, helium and hydrogen.Preparation sine curve texture, degree of depth h is 50 μ m, datum width w is 300 μ m.The texture height is identical on crystallization roller outer surface, but the width difference of zones of different texture, the zone line texture width w of crystallization roller is 300 μ m, to the two ends even transition, diminishes gradually, and be 150 μ m at the two ends of crystallization roller zone-texture width w.Realize the even cooling in the casting cycle.
Embodiment 5
Online preparation titanium alloy and copper alloy compounded texture.Technology: single rifle spraying, mean particle dia is 50-60 μ m, spray distance 20mm, gas pressure 3.0MPa, gas temperature room temperature; Driving gas is the mist of argon gas, helium and hydrogen.Preparation sine curve texture, degree of depth h is 50 μ m, datum width w is 300 μ m.The texture height is identical on crystallization roller outer surface, but the width difference of zones of different texture, and the zone line texture width w of crystallization roller is 200 μ m, to the two ends even transition, becomes big gradually, is 300 μ m at the two ends of crystallization roller zone-texture width w.
Embodiment 6
Online preparation CrZrCu alloy texture, technology: the diameter of particulate is: 20-30 μ m, spray distance 20mm, gas pressure 2.5MPa, the gas temperature room temperature, driving gas is the mist of nitrogen and helium.Preparation sine curve texture has basic coating, and texture depth h is 20 μ m, and width w is 300 μ m, and basic thickness of coating is 0.3mm.

Claims (10)

1. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method, it is characterized in that: adopt cold air power spraying and coating method, Compressed Gas is carried metal particle with supersonic speed bump crystallizer crystal roller surface, metal particle forms bonding at crystal roller surface, the metal line of spray tip ejection forms a coating band around crystal roller surface owing to the crystallization roller rotates, along with moving on the whole surface of crystallization roller or a certain local tool coating band at regular intervals that forms of spray gun, reciprocation between the pattern of single coating band and the adjacent coating band realizes the On-line Control to the crystal roller surface texture structure.
2. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 1 is characterized in that: in the metal bath outside that two crystallization rollers form, under the crystallization roll working state, carry out cold air power spraying and coating.
3. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 1 and 2, it is characterized in that: cold air power spraying and coating with the metal particle composition is: the material of crystallization roller matrix, or: copper or copper alloy, chromium or evanohm, titanium or titanium alloy or nickel or nickel alloy, or: the mixed-powder of above-mentioned alloy.
4. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 3 is characterized in that: the diameter range of metal particle is 1 μ m~200 μ m.
5. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 3 is characterized in that: used driving gas is nitrogen, helium, argon gas, hydrogen or its mist in the above-mentioned cold air power spraying and coating method; Gas pressure is 1.0MPa to 5.0MPa.
6. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 1 and 2 is characterized in that: the generation of crystal roller surface pattern is single spray gun mobile working, or many spray guns mobile working.
7. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 6 is characterized in that: crystallization roller coating surface is handled many perpendicular textures that form, and the texture section configuration is sinusoidal, Gaussian curve shape or normal distribution curve shape.
8. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 7 is characterized in that: the crystal roller surface texture generates and is of a size of: degree of depth h is 20~500 μ m, and width w is 150~600 μ m.
9. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 1, it is characterized in that: crystallization roller coating comprises basic coating and texture coating, the coating bandwidth that forms by the control spraying overlaps two adjacent coating bands, forms the coating that existing texture has the basis again.
10. thin belt continuous casting crystal roller surface texture pattern On-Line Control Method according to claim 9 is characterized in that basic thickness of coating is 0.2mm~2mm.
CNB2006100251791A 2006-03-29 2006-03-29 Thin belt continuous casting crystal roller surface texture pattern On-Line Control Method Active CN100560256C (en)

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CN102191445B (en) * 2010-03-04 2013-03-13 宝山钢铁股份有限公司 Pretreatment method for cold spray repair of crystallization roller
CN104178761B (en) * 2013-05-20 2017-06-23 宝山钢铁股份有限公司 A kind of online restored method of crystal roller surface taper hole defect
CN103949601A (en) * 2014-04-30 2014-07-30 宝山钢铁股份有限公司 Preparation method for thin-strip casting crystallization roller surface appearance
CN110643995B (en) * 2019-10-31 2024-05-03 广东电网有限责任公司 Laser cladding device for cable lead sealing layer

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