CN100558765C - Adopt 70.5m 3Polymeric kettle is produced the method for polyvinyl chloride - Google Patents

Adopt 70.5m 3Polymeric kettle is produced the method for polyvinyl chloride Download PDF

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CN100558765C
CN100558765C CNB2005100458491A CN200510045849A CN100558765C CN 100558765 C CN100558765 C CN 100558765C CN B2005100458491 A CNB2005100458491 A CN B2005100458491A CN 200510045849 A CN200510045849 A CN 200510045849A CN 100558765 C CN100558765 C CN 100558765C
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polyvinyl chloride
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CN1657546A (en
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薛之化
邵平
陈淑艳
王桂华
许志琦
李春玉
于利民
陈德森
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Hangjin Jinxi Chlor Alkali Chemical Co.,Ltd.
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JINHUA CHEMICAL (GROUP) CORP Ltd
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Abstract

Adopt 70.5m 3Polymeric kettle is produced the method for polyvinyl chloride, comprises polymerization process, it is characterized by: under the anoxybiotic state, the corresponding opening for feed by setting firmly in the still successively, water flushing still wall is also discharged waste water, by steam with 0.02m 3Still release agent evenly is sprayed at the still wall, and the water flushing is also got rid of it; Add buffer reagent and count 3.92kg with purity 100wt%; Add volume ratio and be the hot water that 1: 1.02 vinyl chloride monomer and temperature are 85-90 ℃, coefficient is 0.8-0.9; Add dispersion agent and judge dispersion effect; Determine that dispersion system is stable, can add composite initiator; Add the chain-transfer agent mercaptoethanol and count 0-4kg with purity 100wt%; After polymerization begins 10 minutes, inject the water that is lower than temperature of reaction with the flow of 1000kg/h in still, polymeric reaction temperature is 49-64 ℃; When reaching transformation efficiency 80%, add the terminator termination reaction; To the slurry tank blowdown, and in slurry tank, reclaim unreacted vinyl chloride monomer; Slurry through stripping, dewater, be drying to obtain product.Advantage of the present invention is: energy-conservation consumption, the good product quality of removing; Save a large amount of unproductive times, and shorten the production time, single still production intensity is improved more than 2 times, have remarkable economic efficiency; Reduce labor strength, basic non-environmental-pollution.

Description

Adopt 70.5m 3Polymeric kettle is produced the method for polyvinyl chloride
(1) technical field
The present invention relates to a kind of production method of Chemicals, specifically relate to adopt the 70.5m3 polymeric kettle to produce the method for polyvinyl chloride (PVC).
(2) background technology
China is PVC big producing country, and PVC output was 3,000,000 tons in 2002, but the occupancy volume per person only is 2kg/ people, only be developed country the occupancy volume per person 1/20, thereby the PVC import volume is still about 2,000,000 tons, hence one can see that, and the PVC potentiality to be exploited is very big.But the quite a while, domestic PVC producer all adopts 13.5m3 or 30m3 polymeric kettle more than 80%, limited the development of this product economy scale production.And its production method is as follows substantially: with manual type, a uncovered polymeric kettle has been sprayed still release agent, then use deionized water (abbreviation water) to wash out the unnecessary still release agent that does not adhere on the still wall successively, close the still bottom valve and in still, add gauge water, in still, add auxiliary agents such as buffer reagent, dispersion agent, initiator simultaneously; Close kettle cover, vacuumize deoxidation after, in still, add vinyl chloride monomer (VCM), open still and lead to valve on the monomer scale tank equilibration tube, the scale on the sight gauge measuring tank, to determine adding enough VCM amounts, VCM and water volume ratio are 1: 1.6-1.7; To still chuck and the logical 93 ℃ of hot water of baffle plate, material in the still is warming up to 50-65 ℃ by 20 ℃; The initiator decomposes causes VCM and carries out polyreaction.Owing to be to adopt single initiator, thus after existing earlier slowly soon or polyreaction phenomenon first quick and back slow, be subjected to the restriction of specific heat-transfer capability, reaction process more (about 7 hours) consuming time in addition.When reaction reaches predetermined transformation efficiency, in still, add terminator, termination reaction; To the slurry tank blowdown, open the gas holder valve simultaneously, reclaim unreacted VCM; When the still internal pressure drops to certain value, open vacuum pump, will vacuumize in the still, this process will be lost lot of V CM; After this, open kettle cover, begin next still production.
This small-sized still and supporting PVC production method thereof, not only hindered the production development of PVC economic scale, and non-cutting time and production time are all long, consumed the mass efficient production time, cause single still production intensity low excessively, quality product is not high, and the norm quota of consumption is high, labor strength is big, and environmental pollution is serious.
Early 1980s, the domestic 80m3 polymeric kettle of once developing, but, cause its application not become a reality because supporting technology does not catch up with.
In the recent period, Jinxi Chemical Machinery (Group) Co., Ltd. develops the 70.5m3 polymeric kettle, provides the suite of equipment condition for China PVC produces to the economic scale development.
(3) summary of the invention
The technical problem to be solved in the present invention is to provide a kind of method for adopting the 70.5m3 polymeric kettle to produce PVC, to reach economic scale production, increases effective production time, improves single still production intensity, and is energy-saving and cost-reducing, guarantees the purpose of quality product.
The technical scheme that adopts is:
Adopt the 70.5m3 polymeric kettle to produce the method for polyvinyl chloride, comprise polymerization process, it is characterized by: under the anoxybiotic state, corresponding opening for feed by setting firmly in the still successively, water flushing still wall is also discharged waste water, by steam the 0.02m3 still release agent evenly is sprayed at the still wall, the water flushing is also got rid of it; Add buffer reagent and count 3.92Kg with purity 100wt%; Add volume ratio and be the hot water that 1: 1.02 vinyl chloride monomer and temperature are 85-90 ℃, coefficient is 0.8-0.9; Add dispersion agent and judge dispersion effect; Determine that dispersion system is stable, can add composite initiator; Add the chain-transfer agent mercaptoethanol and count 0-4kg with purity 100wt%; After polymerization begins 10 minutes, inject the water that is lower than temperature of reaction with the flow of 1000kg/h in still, polymeric reaction temperature is 49-64 ℃; (about 5 hours) add the terminator termination reaction when reaching transformation efficiency 80%; To the slurry tank blowdown, and in slurry tank, reclaim unreacted VCM; Slurry through stripping, dewater, be drying to obtain product.
Above-mentioned composite initiator is azo class, superoxide compounds; Azo compound comprises Diisopropyl azodicarboxylate, 2,2'-Azobis(2,4-dimethylvaleronitrile); The superoxide compounds comprises peroxy dicarbonate-2-ethylhexyl (EHP), peroxide tert pivalate ester (TBPP), peroxidation neodecanoic acid cumyl ester (TrigonoX99); It is composite to be respectively 2-13kg, 0-10kg, 0-4kg in the every still consumption of purity 100wt%, is made into concentration of emulsion used when using and is 1-20%.
Above-mentioned dispersion agent comprises PVA-224E, Alcotex72.5 (or claiming L-10), HPMC, KH-20, is respectively 3-11.3kg in the every still consumption of purity 100wt%, is mixed with the aqueous solution of 0.7-6% during use respectively.After above-mentioned dispersion agent adds, judge that dispersion effect is according to C value computing method:
C = P 1 - P 2 T 1 - T 2 = ΔP ΔT
In the formula: C is that particulate material is judged the factor, and unit is a pound/inch 2K; Δ P is a still internal pressure differences before and after dispersion agent adds, and unit is a pound/inch 2K; Δ T is a temperature in the kettle changing value before and after dispersion agent adds, and unit is K; When C 〉=2.0, show that dispersion system is normal in the still, can continue next production process; When C<1.9, show that dispersion system is undesired in the still, can start reclaimer, stop that the step produces down; Also can in still, add dispersion agent again, dispersion system in the still is transferred to normally, carry out next step production sequence again.
Above-mentioned dispersion agent adds the back dispersion effect and judges, also can adopt polymeric kettle stirrer current curve method to judge, be that reinforced situation all can show dispersion system normal power graphic representation 1 and the undesired powertrace Fig. 2 of dispersion system when statistic data has provided hot feed in each still on stirrer electric current or power.
Above-mentioned terminator comprises acetone semicarbazone thiocarbamide (ATSC), and it is 0.03-0.1kg/tpvc in purity 100wt% usage quantity, is mixed with the aqueous solution of 3-10% during use.
The recovery of above-mentioned unreacted VCM, be in slurry tank, to carry out, undertaken from pushing back receipts by the pressure of self in the slurry tank during beginning, when pressure drops to can not reclaim by the slurry tank internal pressure time, just adopt the compressor recovery of pressurizeing, be pressurised into 0.25-0.35Mpa.
Advantage of the present invention is: energy-saving and cost-reducing, and good product quality; Save a large amount of unproductive times, and shorten the production time, single still production intensity is improved more than 2 times, have remarkable economic efficiency; Reduce labor strength, basic non-environmental-pollution.
Table 1 has been listed former PVC production method and the inventive method production intensity and the norm quota of consumption relatively:
The two kinds of production method production intensities of table 1 and the norm quota of consumption are relatively
(4) description of drawings
Fig. 1 is a dispersion system normal power graphic representation;
Fig. 2 is the undesired power of dispersion system.
(5) embodiment
Embodiment one
With SG-5 type polyvinyl chloride is example:
Under the kettle cover air-tight state, by being installed in the corresponding charging opening in the 70.5m3 polymeric kettle, carry out following program successively: polymeric kettle is washed with deionized water, simultaneously waste water is entered wastewater trough, then carry out steam and be coated with wall, wash then, remove and do not adhere to still release agent and be drained into wastewater trough, the adding solid content is 8% buffer reagent 49kg, and flushing pipeline enters polymeric kettle with the 200kg deionized water; Adding VCM28.68m3 and temperature are 87 ± 2 ℃ deionized water 30.86m3, add water temp with after guaranteeing to add VCM and water, make temperature of reaction reach 57 ℃ and are as the criterion; Adding dispersion agent PVA-224E is 105kg, and solid content is 4%, and adding dispersant A lcotex72.5 and HPMC is 200.7kg, and wherein containing Alcotex72.5 is 5.6%, and containing HPMC is 0.7%; Whether dispersion system in the still is judged normally,, started reclaimer or add dispersion agent again and be transferred to normally as undesired; Normal as dispersion system, then add effective constituent and be 20% initiator; The reaction beginning with flow water filling in still of 1000kg/h, finished up to reaction after 10 minutes; Transformation efficiency reaches 80%, and adding 0.06m3, to contain effective composition be 3.3% the terminator aqueous solution, then blowdown in slurry tank; And reclaim unreacted VCM in this groove: the pressure by slurry tank self reclaims earlier, when pressure in the slurry tank is lower than the required pressure of recovery VCM, and then pressurization, pressure reaches 0.30Mpa; Slurry promptly gets the PVC product after stripping, dehydration and drying; Technical recipe is concluded and is seen Table 2 in the said process:
Table 2SG-5 type Production of PVC technical recipe
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86 28.68 0.02 3.92 3.8 11.238 1.405 10 3 0.05 57。
Embodiment two
Embodiment two and embodiment one are basic identical, and what difference was to produce is SG-3 type polyvinyl chloride, and its technical recipe sees Table 3:
Table 3SG-3 type Production of PVC technical recipe
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
31.86 27.68 0.02 3.92 4.2 11.238 1.405 12 4 0.01 52
Embodiment three
Embodiment three and embodiment one are basic identical, and what difference was to produce is SG-7 type polyvinyl chloride, and its technical recipe sees Table 4:
Table 4SG-7 type Production of PVC technical recipe
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86 28.68 0.02 3.92 3.8 11.238 1.405 3 9 1 4 0.1 60
Embodiment four
Embodiment four and embodiment one are basic identical, and what difference was to produce is SG-8 type polyvinyl chloride, and its technical recipe sees Table 5:
Table 5SG-8 type Production of PVC technical recipe
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86 28.68 0.02 3.92 3.8 11.238 1.405 2 8 4 0.1 64。

Claims (8)

1, adopts 70.5m 3Polymeric kettle is produced the method for polyvinyl chloride, comprises polymerization process, it is characterized by: under the anoxybiotic state, the corresponding opening for feed by setting firmly in the still successively, water flushing still wall is also discharged waste water, by steam with 0.02m 3Still release agent evenly is sprayed at the still wall, and water washes, and removes not adhere to still release agent and be drained into wastewater trough; Add buffer reagent and count 3.92Kg with purity 100wt%; Add volume ratio and be the hot water that 1: 1.02 vinyl chloride monomer and temperature are 85-90 ℃, coefficient is 0.8-0.9; Add dispersion agent and judge dispersion effect; Determine that dispersion system is stable, can add composite initiator; Adding the chain-transfer agent mercaptoethanol is 0-4kg with purity 100wt%; After polymerization begins 10 minutes, inject the water that is lower than temperature of reaction with the flow of 1000kg/h in still, polymeric reaction temperature is 49-64 ℃; When reaching transformation efficiency 80%, add the terminator termination reaction; To the slurry tank blowdown, and in slurry tank, reclaim the reacted vinyl chloride monomer; Slurry through stripping, dewater, be drying to obtain product; Described composite initiator is the superoxide composite initiator, described superoxide is peroxy dicarbonate-2-ethylhexyl, peroxide tert pivalate ester and peroxidation neodecanoic acid cumyl ester, be respectively 2-13kg, 0-10kg, 0-4kg in the every still consumption of purity 100wt%, wherein the consumption of peroxide tert pivalate ester and peroxidation neodecanoic acid cumyl ester is not 0 simultaneously, is made into concentration of emulsion used during use to be>0-20%.
2, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described dispersion agent comprises PVA-224E, Alcotex72.5, HPMC and KH-20, is 3-11.3kg with the every still consumption of purity 100wt%, is mixed with the aqueous solution of 0.7-6% during use respectively.
3, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described terminator comprises the acetone semicarbazone thiocarbamide, is 0.03-0.1kg/tpvc in purity 100wt% usage quantity, is mixed with the aqueous solution of 3-10% during use.
4, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that the recovery of described unreacted vinyl chloride monomer, be in slurry tank, to carry out, undertaken from pushing back receipts by the pressure of self in the slurry tank during beginning, when pressure drops to can not reclaim by the slurry tank internal pressure time, just adopt the compressor recovery of pressurizeing, be pressurised into 0.25-0.35Mpa.
5, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described SG-5 type Production of PVC prescription is:
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86 28.68 0.02 3.92 3.8 11.238 1.405?10 3 0.05 57。
6, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described SG-3 type Production of PVC prescription is:
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
31.86?27.68?0.02 3.92 4.2 11.238 1.405?12 4 0.01 52
7, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described SG-7 type Production of PVC prescription is:
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86 28.68?0.02 3.92 3.8 11.238 1.405?3 9 1 4 0.1 60
8, employing 70.5m according to claim 1 3Polymeric kettle is produced the method for polyvinyl chloride, it is characterized in that described SG-8 type Production of PVC prescription is:
H2O VCM is coated with wall agent buffer reagent PVA-224E Alcotex72.5 HPMC EHP TBPP Trigonox99 chain-transfer agent terminator temperature of reaction
m 3 m 3 m 3 kg kg kg kg kg kg kg kg m 3
30.86?28.68?0.02 3.92 3.8 11.238 1.405?2 8 4 0.1 64。
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CN101665546B (en) * 2009-09-25 2011-06-15 四川金路集团股份有限公司 Feeding device for manufacturing PVC resin by using 70m<3> polymerization kettle and feeding method
CN102954923A (en) * 2011-08-31 2013-03-06 中国石油化工股份有限公司 Polymerization-kinetic method for detecting vinyl chloride
CN103601825B (en) * 2013-11-27 2015-11-18 昊华宇航化工有限责任公司 The antiseized still method of pvc polymerizer
CN104371047B (en) * 2014-11-12 2016-09-14 天伟化工有限公司 A kind of method of vinyl chloride polymerization reactor anti-fouling agent spraying
CN105622825B (en) * 2016-04-06 2017-11-24 辽宁方大工程设计有限公司 Produce device and its production technology and the application of polyvinyl chloride interpolymer paste resin
CN113527557B (en) * 2021-08-30 2022-07-12 天能化工有限公司 Method for isothermal horizontal feeding of vinyl chloride monomer through suspension polymerization
CN114634588B (en) * 2022-03-29 2023-06-06 内蒙古宜化化工有限公司 Process for producing polyvinyl chloride

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Publication number Priority date Publication date Assignee Title
CN85107531A (en) * 1984-07-23 1987-01-21 信越化学工业株式会社 The production method of vinyl chloride-base polymer
CN1314421A (en) * 2000-03-21 2001-09-26 青岛海晶化工集团有限公司 Medium size polymerizing still for suspension polymerizing vinyl chloride and relevant polymerization process
CN1362423A (en) * 2002-01-23 2002-08-07 上海氯碱化工股份有限公司 Prepn process of polyvinyl chlroide resin with composite initiator system
JP4248813B2 (en) * 2001-08-20 2009-04-02 ボイス ペ−パ− パテント ゲ−エムベ−ハ− Equipment for processing fibrous webs

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85107531A (en) * 1984-07-23 1987-01-21 信越化学工业株式会社 The production method of vinyl chloride-base polymer
CN1314421A (en) * 2000-03-21 2001-09-26 青岛海晶化工集团有限公司 Medium size polymerizing still for suspension polymerizing vinyl chloride and relevant polymerization process
JP4248813B2 (en) * 2001-08-20 2009-04-02 ボイス ペ−パ− パテント ゲ−エムベ−ハ− Equipment for processing fibrous webs
CN1362423A (en) * 2002-01-23 2002-08-07 上海氯碱化工股份有限公司 Prepn process of polyvinyl chlroide resin with composite initiator system

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